Information
-
Patent Grant
-
6275665
-
Patent Number
6,275,665
-
Date Filed
Tuesday, May 23, 200025 years ago
-
Date Issued
Tuesday, August 14, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Grimley; Arthur T.
- Ngo; Hoang
Agents
- Fitzpatrick, Cella, Harper & Scinto
-
CPC
-
US Classifications
Field of Search
US
- 399 27
- 399 30
- 399 53
- 399 58
- 399 61
- 399 62
- 399 73
- 399 111
- 399 255
- 399 256
- 399 258
-
International Classifications
-
Abstract
A developing device mounted on a main body of an electrophotographic image forming apparatus and adapted to develop an electrostatic latent image formed on an electrophotographic photosensitive member includes a developer container having a developing portion with a developer bearing member for containing a developer and feeding the developer to the electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to the developing portion, in order to develop the electrostatic latent image formed on the electrophotographic photosensitive member, and a developer residual amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and the hopper portion therebetween in order to detect the residual amount of developer by the main body of the electrophotographic image forming apparatus, wherein the developer residual amount detecting electrode pair are shaped such that a space region defined between the first and second electrodes includes substantially 20% or more of a space in the developing portion and the hopper portion which is filled with the developer.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an electrophotographic image forming apparatus that forms an electrostatic latent image on an electrophotographic photosensitive member through an electrophotographic process, and visualizes the electrostatic latent image with a developer contained in a developing device, and more particularly, to an electrophotographic image forming apparatus having developer amount detecting means capable of sequentially detecting the remaining amount of developer contained in a developer containing portion, a process cartridge and a developing device.
The electrophotographic image forming apparatus is directed to, for example, an electrophotographic copying machine, an electrophotographic printer such as an LED printer or a laser beam printer, an electrophotographic facsimile machine and an electrophotographic word processor.
The process cartridge makes at least one of charging means, developing means and cleaning means and an electrophotographic photosensitive member integrally into a cartridge that is detachably mountable to a main body of the electrophotographic image forming apparatus, or makes at least the developing means and the electrophotographic photosensitive member integrally into a cartridge that is detachably mountable to a main body of the electrophotographic image forming apparatus.
2. Related Background Art
Up to now, in an image forming apparatus using an electrophotographic image forming process, there has been applied a process cartridge system that makes the electrophotographic photosensitive member and process means that acts on the electrophotographic photosensitive member into a cartridge that is detachably mountable to a main body of the electrophotographic image forming apparatus. The process cartridge system can remarkably improve the operability, since the maintenance of the apparatus can be conducted by a user per se not depending on a service man. For that reason, the process cartridge system has been widely employed in the electrophotographic image forming apparatus.
One type of the electrophotographic image forming apparatuses of the above process cartridge system includes a developer amount presence and absence detecting device that informs the user of a fact that the developer has been completely consumed.
The details will be further described.
FIG. 18
shows an example of an image forming apparatus A to which a conventional process cartridge B is mounted. A developing device
10
that constitutes developing means in the process cartridge B, includes a developer container
11
having a developing portion
13
that supplies a developer T to a latent image formed on a photosensitive drum
1
serving as an image bearing member to visualize the latent image and a hopper portion
14
provided for the purpose of reserving and f storing the developer T. Then, the developer T within the hopper portion
14
is fed to the developing portion
13
from the interior of the hopper portion
14
by the gravity and an agitating device
15
or the other developer feeding means.
In the developing portion
13
, a developing roller
12
that serves as a cylindrical developer bearing member for feeding the developer T up to a developing position opposite to the photosensitive drum
1
is disposed in the vicinity of the photosensitive drum
1
. The developer T is stuck and held on the surface of the developing roller
12
, and the developer T is fed up to the developing position opposite to the photosensitive drum
1
by the rotation of the developing roller
12
.
The amount and height of the developer T are regulated and uniformly coated on the developing roller
12
by developer regulating means
17
such as a doctor blade while the developer T is being fed. The developer T is rubbed by the developing roller
12
, the developer regulating means
17
or the developer T per se so that the developer T is charged during a process where the developer T is fed onto the developing roller
12
.
Then, the developer T fed to a portion of the developing roller
12
opposite to the photosensitive drum
1
by the developing roller
12
, that is, to a developing position, is transferred onto the photosensitive drum
1
by an appropriate developing bias voltage applied between the photosensitive drum
1
and the developing roller
12
by a developing bias power supply
54
that serves as bias applying means, and an electrostatic latent image on the photosensitive drum
1
is then developed to form a toner image.
The developer T that has not been used for development is fed while it remains on the developing roller
12
, and then again contained in the developing portion
13
.
On the other hand, a recording medium P set in a sheet feeding cassette
20
is conveyed to a transfer position by a pickup roller
21
and conveying means
22
having a conveying roller pair, a registration roller (not shown) and so on in synchronism with the formation of the toner image. A transfer roller
4
is disposed as transfer means at the transfer position, and the toner image on the photosensitive drum
1
is transferred onto the recording medium P by application of a voltage.
The recording medium P to which the toner image has been transferred is conveyed to fixing means
5
by a conveying guide
23
. The fixing means
5
includes a driving roller
5
c
and a fixing roller
5
a
having a heater
5
b
therein, which applies a heat and a pressure to the recording medium P, which is passing through the fixing means
5
to fix the transferred toner image onto the recording medium P. Thereafter, the recording medium P is discharged to the outside of the apparatus.
The photosensitive drum
1
after the toner image thereon has been transferred onto the recording medium P by the transfer roller
4
, is subjected to a succeeding image forming process after the developer remaining on the photosensitive drum
1
has been removed by cleaning means
6
. The cleaning means
6
scrapes off the residual developer on the photosensitive drum
1
by an elastic cleaning blade
7
disposed so as to be abutted against the photosensitive drum
1
and collects the residual developer into a waste developer reservoir
8
.
As described above, in the developing device
10
, because the developer T is consumed every time the developing operation is repeated, it is necessary to monitor the presence and absence of the developer T in the developing portion
13
at any time so as to prevent the shortage of the developer T.
Under the above circumstances, the conventional developing device
10
includes a developer amount detecting device as means for detecting the residual amount of the developer, and the developer amount detecting device includes an antenna electrode
18
for detection of the residual amount of the developer, which is disposed horizontally in the interior of the developing portion
13
in order to detect the residual amount of the developer T.
The developer amount detecting device further includes a developer amount measuring circuit
50
which is equipped with a capacitance detecting circuit
52
as means for measuring a capacitance between the antenna electrode
18
and the developing roller
12
. The capacitance detecting circuit
52
is connected with the antenna electrode
18
. With this structure, the developing bias voltage which is applied to the developing roller
12
by the developing bias power supply
54
is detected by the antenna electrode
18
to measure the capacitance between the antenna electrode
18
and the developing roller
12
.
The developer amount measuring circuit
50
also includes a reference capacitance
53
as means for setting a capacitance that is a reference for comparison and a capacitance detecting circuit
51
as means for measuring the reference capacitance
53
. The reference capacitance
53
and the developing bias power supply
54
are connected to each other, and the developing bias voltage is detected through the reference capacitance
53
, to thereby obtain the capacitance that is a reference in measurement of an unknown capacitance.
The developer amount detecting device compares an output of the capacitance detecting circuit
52
with an output of the capacitance detecting circuit
51
for the reference capacitance by a comparing circuit
55
serving as comparing means to detect a difference therebetween, and determines the depletion of developer T by a developer amount warning circuit
57
to notify a user that the amount of developer T is little, if the difference is lower than a given value.
As described above, in the conventional image forming apparatus, the antenna electrode
18
for detection of the residual amount of developer T is disposed in the developing portion
13
, and in the detecting method, a time immediately before the developer is emptied, can be accurately detected.
On the contrary, if the residual amount of developer T within the developer container can be sequentially detected, the user can be notified of a state in which the developer within the developer container is consumed. Therefore, the user can prepare a new process cartridge for a replacement timing.
In view of the above, in order to sequentially detect the residual amount of developer T, there has been proposed a method of counting the number of prints and a method in which a period of time of producing a light-emission signal to a laser or the like, which forms the electrostatic latent image is integrated so as to sequentially grasp the residual amount of developer T. However, the conventional method, there is a fear that the error becomes large due to a variation of the consumed amount of toner caused by the fluctuation of environments where the apparatus is employed or a variation of the printing ratio of the print image.
SUMMARY OF THE INVENTION
The present invention has been made in view of the above circumstances, and therefore an object of the present invention is to provide a developing device, a process cartridge and an electrophotographic image forming apparatus capable of sequentially detecting the residual amount of developer.
Another object of the present invention is to provide a developing device, a process cartridge and an electrophotographic image forming apparatus, capable of sequentially detecting the residual amount of developer with high accuracy.
Still another object of the present invention is to provide a developing device, a process cartridge and an electrophotographic image forming apparatus, equipped with developer amount detecting means that can detect the residual amount of developer from a state in which the developer is full to a state immediately before printing becomes defective accurately, which are inexpensive and capable of improving convenience when the user employs the apparatus.
Yet another object of the present invention is, in an apparatus having a plurality of developing devices, to provide a developing device, a process cartridge and an electrophotographic image forming apparatus, equipped with inexpensive developer amount detecting means that can detect the residual amount of developer from a state in which the developer of each developing device is full to a state immediately before printing becomes defective independently and accurately, which are capable of improving convenience when the user employs the apparatus.
Yet still another object of the present invention is to provide a developing device equipped with a developer residual amount detecting electrode pair having first and second electrodes between which a developing portion and a hopper portion are interposed in order to detect the residual amount of developer by the electrophotographic image forming apparatus, and the developer residual amount detecting electrode pair is shaped such that a space defined between the first and second electrodes includes substantially 20% or more of an entire filling space of the developing portion and the hopper portion, a process cartridge having the above developing device, and an electrophotographic image forming apparatus to which the above process cartridge is detachably mountable.
These and other objects, features and advantages of the present invention will become more apparent upon consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a structural diagram showing the outline of an image forming apparatus in accordance with an embodiment of the present invention;
FIG. 2
is a structural diagram partially showing the outline of an image forming apparatus in accordance with another embodiment of the present invention;
FIG. 3
is a developer amount measuring circuit for a developer residual amount detecting device in accordance with an embodiment of the present invention;
FIG. 4
is a diagram showing a developer amount indication in accordance with an embodiment of the present invention;
FIG. 5
is a diagram showing a developer amount indication in accordance with another embodiment of the present invention;
FIG. 6
is a diagram showing a developer amount indication in accordance with still another embodiment of the present invention;
FIG. 7
is a graph for explaining the operation of the developer residual amount detecting device in accordance with the present invention;
FIG. 8
is a graph for explaining the operation of the developer residual amount detecting device in accordance with the present invention;
FIG. 9
is a graph for explaining the operation of the developer residual amount detecting device in accordance the present invention;
FIG. 10
is a graph for explaining the operation of the developer residual amount detecting device in accordance with the present invention;
FIG. 11
is a structural diagram showing the outline of an image forming apparatus in accordance with another embodiment of the present invention;
FIG. 12
is a perspective view showing a rotary type developing device for explaining a developer residual amount detecting electrode pair in the image forming apparatus shown in
FIG. 11
;
FIG. 13
is a perspective view showing the rotary type developing device in a state where the developing device is removed in
FIG. 12
;
FIG. 14
is a graph for explaining the operation of the developer residual amount detecting device in accordance with the present invention;
FIG. 15
is a developer amount measuring circuit for a developer residual amount detecting device in accordance with another embodiment of the present invention;
FIG. 16
is a structural diagram showing the outline of an image forming apparatus in accordance with another embodiment of the present invention;
FIG. 17
is a structural diagram showing the outline of a developing device in accordance with an embodiment of the present invention; and
FIG. 18
is a structural diagram showing the outline of a conventional image forming apparatus.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Hereinafter, a description will be given in more detail of a developing device, a process cartridge and an electrophotographic image forming apparatus in accordance with the present invention with reference to the accompanying drawings.
(First Embodiment)
First, a description will be given of an electrophotographic image forming apparatus to which a process cartridge is detachably mountable in accordance with an embodiment of the present invention with reference to FIG.
1
. In this embodiment, the electrophotographic image forming apparatus is directed to an electrophotographic laser beam printer by which an image is formed on a recording medium such as a recording sheet, an OHP sheet or a cloth through an electrophotographic image forming process.
A laser beam printer A includes a drum-shaped electrophotographic photosensitive member, that is, a photosensitive drum
1
. The photosensitive drum
1
is charged by a charging roller
2
, that is charging means that constitutes electrostatic latent image forming means. Then, a laser beam irradiates the photosensitive drum
1
from optical means
3
having a laser diode, a polygon mirror, a lens, a reflecting mirror (not shown) in response to image information, to thereby form a latent image corresponding to the image information on the photosensitive drum
1
. The latent image is developed by a developing device
10
that serves as the developing means of a process cartridge B to form a visible image, that is, a toner image.
The developing device
10
is equipped with a developer container
11
that includes a developing portion
13
with a developing roller
12
that serves as a developer bearing member, and a developer hopper portion
14
. In the case where a developer T contained in the developing portion
13
and the hopper portion
14
is consumed, a user per se replaces the cartridge B by a new one so that the developing device
10
can conduct new printing operation.
Also, the developing device
10
is equipped with an agitating device
15
within the developer hopper portion
14
for the purposes of preventing the developer T from being stuck onto the interior and of circulating and feeding the developer T. The agitating device
15
can be made of a resin film such as PET (polyethylene terephthalate), a rubber material such as silicone rubber or urethane rubber, or a sheet metal such as SUS or phosphor bronze. The agitating device
15
is rotated by driving means (not shown) in a direction indicated by an arrow.
Also, in this embodiment, the developing roller
12
has stationary magnet
16
therein, and the developer T is fed by the rotation of the developing roller
12
. Triboelectrification charges are given to the developer T and also formed into a developer layer having a given thickness by the developing blade
17
that serves as the developer amount regulating member, and are supplied to the developing region of the photosensitive drum
1
. The developer supplied to the developing region is transferred to a latent image on the photosensitive drum
1
to form a toner image. The developing roller
12
is connected to a developing bias power supply
54
, and a developing bias voltage resulting from superimposing a d.c. voltage on an a.c. voltage is normally applied to the developing roller
12
.
Also, in this embodiment, the developing device
10
uses a magnetic developer containing magnetic substance as the developer T, however, non-magnetic developer containing no magnetic substance may be used as the developer T. Therefore, the developing device
10
may be structured as a magnetic monocomponent developing device in which the developer per se contains magnetic carriers therein as in this embodiment. Also, the developing device
10
may be formed of a two-component developing device having the magnetic carriers or a non-magnetic monocomponent developing device using no magnetic carriers.
The developer T which is contained and used in the developing device
10
is produced through a crushing method or a polymerizing method, and in the developing device
10
of this embodiment, a developer small in average particle diameter is employed so as to reproduce even a fine image.
On the other hand, a recording medium P set in a sheet feeding cassette
20
is conveyed to a transfer position by a pickup roller
21
and conveying means
22
having a conveying roller pair, a registration roller (not shown) and so on in synchronism with the formation of the toner image. A transfer roller
4
is disposed as transfer means at the transfer position, and the toner image on the photosensitive drum
1
is transferred onto the recording medium P by application of a voltage.
The recording medium P to which the toner image has been transferred is conveyed to fixing means
5
by a conveying guide
23
. The fixing means
5
includes a driving roller
5
c
and a fixing roller
5
a
having a heater
5
b
therein which applies a heat and a pressure to the recording medium P which is passing through the fixing means
5
to fix the transferred toner image onto the recording medium P. Thereafter, the recording medium P is discharged to the external of the apparatus.
The photosensitive drum
1
after the toner image has been transferred onto the recording medium P by the transfer roller
4
, is subjected to a succeeding image forming process after the developer remaining on the photosensitive drum
1
has been removed by cleaning means
6
. The cleaning means
6
scrapes off the residual developer on the photosensitive drum
1
by an elastic cleaning blade
7
disposed so as to be abutted against the photosensitive drum
1
and collects the residual developer into a waste developer reservoir
8
.
On the other hand, in this embodiment, a process cartridge B makes a developing frame
31
that holds the developer container
11
that constitutes the developing device
10
, etc., and a cleaning frame
32
to which the cleaning means
6
such as the cleaning blade
7
and the charging roller
2
are fitted integrally into a cartridge.
The process cartridge B is detachably mounted onto cartridge mounting means
33
disposed in a main body of an electrophotographic image forming apparatus.
In this embodiment, the process cartridge B is equipped with a developer amount detecting device which is capable of sequentially detecting the residual amount of developer as the developer in the developing portion
13
and the hopper portion
14
is consumed
According to this embodiment, the developer amount detecting device includes a developer residual amount detecting electrode pair having first and second electrodes
12
and
40
, a capacitance detecting circuit
50
serving as developer amount detecting means, and an alternate bias power supply
54
serving as bias voltage applying means. That is, in this embodiment, the first elect rode of the electrode pair is the developing roller
12
, and the other second electrode is a metal sheet member disposed opposite to the developing roller
12
, that is, a metal plate
40
. The metal plate
40
may be formed of, for example, an arbitrary metal plate having about 0.1 m to 1 mm in thickness, such as aluminum sheet or stainless steel sheet. In this example, the second electrode
40
is disposed along the longitudinal direction of the developing roller
12
.
The second electrode
40
is fitted to the outer side of the developer container
11
. However, the present invention is not limited to this, but, the second electrode
40
may be disposed, for example, within the developer container
11
as shown in FIG.
2
. As occasion demands, the second electrode
40
may be fitted to not the developing device but the developing frame
31
as indicated by a dashed line in
FIG. 2
or the main body of the image forming apparatus. In this event, since the electrode does not need to be fitted to the developing device
10
, the developing device can be simplified and the costs of the developing device can be reduced.
Also, in this embodiment, the metal plate
40
as the second electrode is so disposed as to extend as long as the length of the developing roller
12
in the longitudinal direction. Further, in this embodiment, the metal plate
40
is set to about 20 mm in width (W) and so disposed as to be inclined at an angle of α=about 37° with respect to a plane that connects the outer periphery of the developing roller
12
and a lower end of the metal plate. In this embodiment, the diameter of the developing roller
12
is set to 16 mm.
According to this embodiment, the electrode pairs
12
and
40
are so disposed as to be opposed to each other on a line penetrating the developing portion
13
and the hopper portion
14
of the developing device
10
, independently or together. Further, the electrode pairs
12
and
40
are disposed in such a manner that a space region
41
(a region indicated by an oblique line in
FIGS. 1 and 2
) defined by the electrode pairs
12
and
40
opposed to each other includes substantially 20% or more of the developer T which is filled in the developing portion
13
and the hopper portion
14
in a full state.
The configuration of the electrode pair in this embodiment may be modified if the above relationship is satisfied, and is not limited to the above-described developing roller
12
and metal plate
40
. For example, there may be a case in which a base of the developing blade
17
that regulates the developer on the developing roller
12
is formed of a metal blade made of phosphor bronze or the like, and the same developing bias as that of the developing roller
12
is applied to the developing blade
17
. In this case, since the amount of developer contained between the first electrode
12
and the second electrode
40
increases, the precision can be improved.
Also, one electrode of the electrode pair is applied with an alternate bias voltage such as a sine wave, a rectangular wave, a chopping wave or a repetitively pulsed wave in order to measure the capacitance between those electrodes. However, in this embodiment, because the developing roller
12
serves as the first electrode, the developing bias voltage is employed with any changes as the alternate bias voltage to be applied to the developing roller
12
. Accordingly, the second electrode that is formed of the metal plate
40
and disposed on a back surface of the hopper portion constitutes a receive-side electrode, and its output terminal is connected to the capacitance detecting circuit
50
.
Subsequently, the capacitance detecting circuit
50
will be described with reference to
FIGS. 1 and 3
.
The capacitance detecting circuit
50
is made up of a first capacitance detecting circuit
51
and a second capacitance detecting circuit
52
connected to the second electrode
40
formed of the metal plate. The first capacitance detecting circuit
51
is connected to an alternate bias power supply
54
through a reference capacitance
53
, and the same bias voltage as the alternate bias voltage applied to the developing roller
12
which serves as the transmittal-side first electrode is branched from the alternate bias power supply
54
and applied to the first capacitance detecting circuit
51
.
The capacitance detecting circuit
50
also includes a comparing circuit
55
and compares a signal measured through the reference capacitance
53
with a signal measured through the second antenna electrode
40
by the comparing circuit
55
to detect how the capacitance is larger or smaller as compared with a state in which the capacitance between the developing roller
12
and the antenna electrode
40
is full, or a state in which no developer exists. A detected signal is transmitted to a developer amount indicating circuit
56
where the residual amount of developer is sequentially indicated.
A developer indicating method will be described. For example, the detected information by the above-described developer amount detecting device is indicated on a screen of a terminal such as a user's personal computer as shown in
FIGS. 4 and 5
. In
FIGS. 4 and 5
, a pointer
58
which moves in response to the amount of developer indicates any position of a gage
59
so as to notify the user of the amount of developer.
Also, as shown in
FIG. 6
, an indicating portion such as an LED
60
may be disposed directly on the main body of the electrophotographic image forming apparatus to flash the LED in response to the amount of developer.
The present inventor sets the capacitance in a state where the process cartridge is emptied, that is, in a state where no developer T exists in the developing portion
13
and the hopper portion
14
of the developing device
10
, to the reference capacitance
53
. However, because the capacitance between the electrodes
12
and
40
of the empty cartridge is extremely small to the degree of about 1 pF, in fact, it is impossible to realize the reference capacitance by a single capacitor.
Under the above circumstances, in fact, as represented by the reference capacitance circuit
53
of the developer amount measuring circuit
50
shown in
FIG. 3
, the bias power supply
54
is connected with a capacitor C
1
of 10 pF and a charging current to the capacitor C
1
is divided by resistors R
1
and R
2
and detected from the antenna electrode
40
. Then, the charging currents charged in the capacitors C
2
and C
3
are attenuated so as to have the same level, to thereby realize the apparent reference capacitance
53
of 1 pF.
FIG. 7
shows an output voltage from a capacitance detecting circuit
50
when the capacitance detecting circuit
50
shown in
FIG. 3
is used for the developer amount detecting device of this embodiment. Because the developer T agitated by the agitating device
15
circulates within the hopper portion
14
, the output of the capacitance detecting circuit
50
changes in accordance with an agitating period.
Accordingly, the present inventor integrated the above-discussed output signal with the agitating period and compared the integrated average value with the amount of developer within the process cartridge. The results are shown in FIG.
8
. As is understood from
FIG. 8
, it is found that the amount of developer, from a state where the developer is full to a state where the developer is empty, can be excellently detected.
Also, the present inventor proved the following fact as a result of reviewing a large number of electrode shapes. That is, unless, as described above, the electrode pair
12
and
40
of the developer residual amount detecting means put on a line that penetrates the developer portion
13
and the hopper portion
14
of the developing device
10
independently or together, and the electrode pair
12
and
40
are disposed such that the space region
41
defined by the electrode pair
12
and
40
includes substantially 20% or more of the developer T filled in the developing portion
13
and the hopper portion
14
, the amount of developer which is substantially half or less of the full developer T by which the user's satisfaction can be ensured to a minimum cannot be detected accurately.
The above reason will be described with reference to
FIGS. 9 and 10
.
FIGS. 9 and 10
show a detected signal obtained when the space region
41
defined between the above-described electrodes
12
and
40
is changed with respect to the process cartridge B which is fully filled with the developer T and filled with substantially half of the full developer T (50%). As can be understood from those figures, when the space region
41
defined between the electrodes
12
and
40
becomes small, a difference of signals between the full state and the half state is small, to thereby make discrimination difficult.
This is caused by the fact that because the developer T moves inside and outside of the space region
41
by the agitating device
15
, the signal obtained by the structure of the present invention reflects the amount of developer outside of the space region
41
defined between the electrodes
12
and
40
to some degree of the amount.
In other words, because the amount of the developer T within the space region
41
which has been moved from the interior of the space region
41
defined between those electrodes to the exterior thereof by the agitating device
15
is rapidly supplemented by the developer T which has been outside of the space region
41
before movement due to the gravity, if a certain relationship is satisfied between the amount of developer to be measured and the space region
41
defined between the electrodes, the residual amount of developer T outside of the space region
41
is also reflected by the signal.
Accordingly, if the space region
41
and the amount of developer to be measured becomes lower than a given relationship, because the period of time where the space region
41
is always fully filled with the developer in a region other than the space region
41
becomes large, even if the average value resulting from integrating the detected signal with the agitating period is used, a signal that cannot be distinct from the signal in the full state as an output waveform is produced.
The above relationship depends on the position, the size, etc., of the second electrode
40
as well as the shape of the hopper portion
14
and the shape of the agitating device
15
. As a result of the present inventor employing the shape of the hopper portion and the shape of the agitating device, which are the highest in the precision of detection, it was found that unless at least substantially 20% or more of the developer T filled in the developing portion
13
and the hopper portion
14
is covered by the space region
41
, it is impossible to discriminate the state where the developer T is full and the state where the developer T is substantially half full.
It is needless to say that as the space region
41
defined between the electrodes
12
and
40
covers the space filled with the developer T more, even the amount of developer which is more than the half can be detected, and it is necessary to obtain the cover ratio of substantially 40 to 60% or more in linearly measuring the amount of developer from the state where the developer is full to the state where the developer is empty.
Now, the space in the developing portion
13
and the hopper portion
14
which is filled with the developer T will be described.
The space filled with the developer T which is described according to the present invention is directed to a stationary volume of the developer T filled in the developing portion
13
and the hopper portion
14
. The stationary volume is directed to the volume of developer in a state where the developer T becomes still due to the self-weight of the developer T when the developing device
10
, that is, the process cartridge B becomes stationary in the same state as that of detecting the developer residual amount, and the stationary volume is neither the volume of developer when the developer is movable nor the volume of the developing portion
13
and the hopper portion
14
.
Also, in this embodiment, the developing roller
12
is used as one electrode of the developer residual amount detecting electrode pair, and the developing bias voltage is used as the alternate bias voltage. However, it can be understood that the present invention is achieved if the relationship between the electrodes satisfies the above-described relationship, and there is no necessity that the alternate bias voltage is used for the developing bias voltage.
For example, in case of the developing device
10
using only a d.c. bias voltage as the developing bias voltage, it is unnecessary that one of the electrode pair is formed of the developing roller
12
, and the developing bias power supply cannot be diverted to the alternate bias power supply
54
. In this case, the electrode pair and the alternate bias power supply may be provided separately.
(Second Embodiment)
Subsequently, an image forming apparatus in accordance with a second embodiment of the present invention will be described with reference to FIG.
11
. The image forming apparatus according to this embodiment is largely different from the image forming apparatus according to the first embodiment in that a plurality of developing devices
10
A,
10
B,
10
C and
10
D each made into a cartridge are mounted on a support member
100
, the support member
100
is born on a rotating shaft
101
situated in the center thereof, and the rotation of the respective developing devices
10
A,
10
B,
10
C and
10
d is controlled.
The structure of the respective developing devices
10
A,
10
B,
10
C and
10
D are identical with that of the developing device
10
described in the first embodiment. That is, the developing device
10
which stops at a developing position opposite to the photosensitive drum
1
will be representatively described with reference to FIG.
11
. The developing device
10
A includes a developer container
11
, and the developer container
11
includes a developing portion
3
with a developing roller
12
A that serves as a developer bearing member, and a developer hopper portion
14
. In the case where a developer T contained in the developing portion
13
and the hopper portion
14
is consumed, the developing device
10
A is replaced by a new developing device.
In this embodiment, the developing devices
10
A,
10
B,
10
C and
10
D can be so structured as to provide the respective color developers T of yellow, magenta and cyan as chromatic colors and a black developer T for under color removal (UCR), respectively. Also, the respective developing devices
10
A,
10
B,
10
C and
10
D are so structured as to be detachably mounted on the support member
100
for each color.
In formation of an image, the respective developing devices
10
A,
10
B,
10
C and
10
D are rotated about the rotating shaft
101
in a state where those developing devices
10
A,
10
B,
10
C and
10
D are held on the support member
100
, and a given developing device stops at a position opposite to the photosensitive drum
1
and develops an electrostatic latent image formed on the photosensitive drum
1
to produce a toner image. The toner image is transferred on an intermediate transfer member
4
at a transfer position.
In this embodiment, the intermediate transfer member
4
includes an intermediate transfer belt
4
A which is wound on a roller
4
D and rotates. Also, transfer rollers
4
B and
4
C are disposed at the transfer position.
In formation of a color image, the rotating support member
100
rotates every one revolution of the intermediate transfer member
4
, that is, the intermediate transfer belt
4
A, and a developing process is conducted in the stated order of the yellow, magenta, cyan and black developing devices
10
A,
10
B,
10
C and
10
D. Then, a toner image on the photosensitive drum
1
is multi-transferred on the intermediate transfer belt
4
A four times by application of a voltage at a first transfer position under the action of the transfer roller
4
B that serves as the transfer means.
On the other hand, a recording medium P set in a sheet feeding cassette
20
is conveyed to a transfer position by a pickup roller
21
and conveying means
22
having a conveying roller pair, a registration roller (not shown) and so on in synchronism with the formation of the toner image. A transfer roller
4
C is disposed as the transfer means at a second transfer position, and the toner images of the respective colors on the intermediate transfer belt
4
A on which the toner images have been multi-transferred are transferred onto the recording medium P collectively and simultaneously by application of a voltage.
The recording medium P to which the toner images have been transferred is conveyed to fixing means
5
by a conveying guide
23
. The fixing means
5
includes a driving roller
5
c
and a fixing roller
5
a
having a heater
5
b
therein, which applies heat and pressure to the recording medium P, which is passing through the fixing means
5
to fix the transferred toner images onto the recording medium P. Thereafter, the recording medium P is discharged to the outside of the apparatus.
The photosensitive drum
1
, whose toner images have been transferred onto the intermediate transfer belt
4
A, is subjected to a succeeding image-forming process after the developer remaining on the photosensitive drum
1
has been removed by cleaning means
6
. The cleaning means
6
scrapes off the residual developer on the photosensitive drum
1
by an elastic cleaning blade disposed so as to be abutted against the photosensitive drum
1
and collects the residual developer into a waste-developer reservoir
8
. Also, the residual developer on the intermediate transfer belt
4
A is removed by cleaning means
4
E.
According to this embodiment, at least one electrode of the developer residual amount detecting electrode pair as described in the first embodiment is disposed at a fixed position, and the developer residual amounts of the respective developing devices
10
A,
10
B,
10
C and
10
D which have been replaced by the movement of the support member
100
are measured at one position where the respective developing devices IOA,
10
B,
10
C and
10
D are movable, to thereby measure the respective developer residual amounts of the plurality of developing devices
10
A,
10
B,
10
C and
10
D, independently.
In this embodiment, as is more understood with reference to
FIGS. 12 and 13
, the first electrodes of the developer residual amount detecting electrode pairs are formed of the developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D which are disposed at the developing positions as in the first embodiment, and the other second electrode is formed of an electrode
102
which is disposed in the interior of the hollow rotating shaft
101
which supports the support member
100
and rotates. The electrode
102
is disposed within the rotating shaft
101
and fitted on a fixed support member
103
which does not rotate.
When one of the developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D is moved to be placed opposite to the photosensitive drum
1
, that is, when one of the respective developing devices
10
A,
10
B,
10
C and
10
D moves at the developing position, the second electrode
102
and the moved developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D are disposed at positions that satisfy the relationship between the first and second electrodes as described in the first embodiment. The electrode
102
is positioned and structured so as not to impede the movement of the developing devices, but disposed at a position as close as possible to the developing device which is moved to the developing position.
In other words, in this embodiment, the electrode pair
12
(
12
A,
12
B,
12
C and
12
D) and
102
which are formed of the first and second electrodes are so disposed as to be opposed to each other on a line penetrating the developing portion
13
and the hopper portion
14
of the developing device
10
, independently or together, as in the first embodiment. Further, the electrode pair
12
and
102
are disposed in such a manner that a space region
41
(a region indicated by an oblique line in
FIG. 11
) defined by the electrode pair
12
(
12
A,
12
B,
12
C and
12
D) and
102
opposed to each other includes substantially 20% or more of the developer T which is filled in the developing portion
13
and the hopper portion
14
in a full state.
In the case where the second electrode
102
is fitted onto the fixed support member
103
as in this embodiment, since a wiring to the electrode
102
can be designed separately from the movable portion, a signal from the electrode
102
can be extracted directly, which is simple in structure and stable in output as compared with a case in which the signal is extracted through a sliding contact or the like from the interior of the support member
100
. As a result, the developer residual amount can be accurately detected with high precision.
It is needless to say that if another electrically insulating property is satisfied, the fixed support member
103
per se may be structured as the second electrode.
Also, according to this embodiment, the detection electrodes included in the respective developing devices can be collected in one electrode
102
within the apparatus body, thereby enabling measurement more inexpensively.
Further, in this embodiment, the developer detecting circuit
50
as described in the first embodiment with reference to
FIGS. 1 and 3
is applied. However, it was initially presumed that since the capacitance to be detected becomes smaller than that in the above-discussed first embodiment, it is impossible to realize the use of the developer detecting circuit
50
. However, the present inventor conducted an experiment under the conditions where a model LBP-2040 manufactured by Canon was used as a specific example of the image forming apparatus shown in
FIG. 11
, and a metal electrode, specifically, a stainless steel electrode of 0.5 mm in thickness, 30 mm in width and 250 mm in length was located as the developer-residual-amount detecting electrode
102
on the fixed member that supports the rotating center of the rotating support member
100
in the image forming apparatus. As a result, excellent results were obtained as shown in FIG.
14
. The developer T used in this experiment is developers of Y (yellow), M (magenta) and C (cyan) including no magnetic substance therein and a black developer including the magnetic substance therein. The developer residual amount could be excellently measured by using same reference capacitance
53
in the developer detecting circuit
50
for both the different-characteristic developers.
Because the above condition is not always applicable to all the image forming apparatuses, the developer detecting circuit
50
is equipped with a reference capacitance circuit
53
′ having a plurality of reference capacitances corresponding to the respective developing devices
10
A,
10
B,
10
C and
10
D, and a switch SW which can change over in correspondence with the respective developing devices as shown in FIG.
15
.
In this embodiment, the developing rollers
12
A,
12
B,
12
C and
12
D are used as the first electrode of the developer residual amount detecting electrode pair, and the developing bias voltage is used as the alternate bias voltage. However, as described in the first embodiment, there is no necessity that the first electrode is formed of the developing roller, and the alternate bias voltage is not limited to the developing bias voltage. It is needless to say that the measuring position is not limited to the developing position, and the measurement may be made at a non-developing position. In particular, in case of the developing device where the respective developing devices
10
A,
10
B,
10
C and
10
D develop the latent images by only the d.c. bias voltage, an alternate bias power supply
54
separately provided at the non-developing position can be used to measure the amount of developer during a period of time where other developing devices conduct development. In this case, it is unnecessary to rotate the support member
100
only for detecting the residual amount of the developer.
(Third Embodiment)
FIG. 16
shows an image forming apparatus in accordance with a third embodiment of the present invention. This embodiment is different from the second embodiment in that the image forming apparatus according to the second embodiment is structured such that the plurality of developing devices
10
A,
10
B,
10
C and
10
D each made into a cartridge are mounted on the support member
100
which is rotationally controlled, whereas in this embodiment, a plurality of developing devices each made in a cartridge are mounted on and supported by a support member which is controlled movably in parallel to the vertical direction. Accordingly, members identical in structure and function with those in the second embodiment are designated by the same reference numerals, and their detailed description will be omitted.
Also, in this embodiment, the first electrode of the developer residual amount detecting electrode pairs is formed of one of the developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D which is disposed at the developing position as in the second embodiment, and the other second electrode
102
is located outside of the support member
100
and mounted on the main body of the image forming apparatus.
When one of the developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D is moved to be placed opposite to the photosensitive drum
16
, that is, when one of the respective developing devices
10
A,
10
B,
10
C and
10
D moves at the developing position, the second electrode
102
and the moved developing rollers
12
A,
12
B,
12
C and
12
D of the respective developing devices
10
A,
10
B,
10
C and
10
D are disposed at positions that satisfy the relationship between the first and second electrodes as described in the first and second embodiments. The electrode
102
is positioned and structured so as not to impede the movement of the developing devices, but disposed at a position as close as possible to the developing device which is moved to the developing position.
According to this embodiment, since the residual amounts of developers of the respective developing devices
10
A,
10
B,
10
C and
10
D which have been replaced by the movement of the support member
100
are measured at one position to which the respective developing devices
10
A,
10
B,
10
C and
10
D are movable, the respective residual amounts of developers of the plural developing devices
10
A,
10
B,
10
C and
10
D are measured independently.
In other words, in this embodiment, the electrode pair
12
(
12
A,
12
B,
12
C and
12
D) and
102
which are formed of the first and second electrodes are so disposed as to be opposed to each other on a line penetrating the developing portion
13
and the hopper portion
14
of the developing device
10
, independently or together, as in the first and second embodiments. Further, the electrode pair
12
(
12
A,
12
B,
12
C and
12
D) and
102
are disposed in such a manner that a space region
41
(a region indicated by an oblique line in
FIG. 16
) defined by the electrode pair
12
(
12
A,
12
B,
12
C and
12
D) and
102
opposed to each other includes substantially 20% or more of the developer T which is filled in the developing portion
13
and the hopper portion
14
in a full state.
In the case where the second electrode
102
is fitted onto the image forming apparatus per se as in this embodiment, since a wiring to the electrode
102
can be designed separately from the movable portion, a signal from the electrode
102
can be extracted directly, which is simple in structure and stable in output as compared with a case in which the signal is extracted through a sliding contact or the like from the interior of the support member
100
. As a result, the developer residual amount can be accurately detected with high precision. It is needless to say that the second electrode
102
may be disposed on the respective developer devices per se as described in the first embodiment if desired.
(Fourth Embodiment)
FIG. 17
shows a developing device made into a cartridge in accordance with another embodiment of the present invention.
A developing device
10
according to this embodiment includes a developer bearing member
12
such as a developing roller and a developer container
11
with a developing portion
13
and a hopper portion
14
each having toner therein in order to supply a developer to the developer bearing member
12
, and makes those members
12
and
11
integrally into a cartridge. That is, the developing device according to this embodiment makes the developing device structural portion of the process cartridge B described in the first embodiment into a cartridge. That is, the developing device according to this embodiment can be regarded as a cartridge that makes the respective members except for the photosensitive drum
1
, the charging means
2
and the cleaning means
6
from the process cartridge B integral. Therefore, all of the developing device structures and the developer amount detecting means structures as described in the first embodiment are applied to the developing device of this embodiment, likewise. Accordingly, the description of those structures and functions is applied to the above description of the first embodiment.
It is needless to say that the same developer residual amount detecting means as that described in the first embodiment is disposed in this embodiment, thereby making it possible to sequentially detect the residual amount of developer with high precision.
The present invention is not limited to the structure in which assuming that the amount of developer contained in the developer container is 100%, the amount of developer is sequentially detected over the entire region of from 100% to 0%. For example, the residual amount of developer within the developer container may be sequentially detected over the region of 50% to 0%. That the residual amount of developer is 0% does not mean only that the developer is completely consumed. For example, that the residual amount of developer is 0% includes the case that the residual amount of developer is reduced to a degree that cannot obtain a given image quality (developing quality) even if the developer remains within the developer container.
As was described above, the developing device, the process cartridge and the electrophotographic image forming apparatus according to the present invention includes, in order to detect the residual amount of developer in the developing device by the electrophotographic image forming apparatus body, the developer residual amount detecting electrode pair having the first and second electrodes between which the developing portion and the hopper portion of the developing device are interposed, and the developer residual amount detecting electrode pair are shaped such that a space region defined between the first and second electrodes includes substantially 20% or more of a space of the developing portion and the hopper portion which is filled with the developer. With the above structure, the developer residual amount detecting electrode pair can accurately detect the residual amount of developer from a state in which the developer is full to a state immediately before printing becomes defective.
Also, in order to accurately measure a fine capacitance between the first and second electrodes, there are provided a reference capacitance, which is nearly equal to the minimum value or the maximum value of the capacitance produced between both the electrodes and is applied with a bias voltage equal to the bias voltage applied between both the electrodes, means for measuring the reference capacitance, and means for comparing the capacitance between both the electrodes with the reference capacitance. Also, the developing roller that serves as the developer bearing member of the developing device is employed as the first electrode, and the developing-bias voltage is employed as the alternate bias voltage. With the above structure, the residual amount of developer can be detected accurately and inexpensively.
Further, according to the present invention, similarly, in the image forming apparatus having a plurality of developing devices, there is used electrodes having such a size and arrangement that a space region defined between the electrodes disposed to interpose the developing portion and the hopper portion therebetween includes substantially 20% or more of the developer which is filled in the developing portion and the hopper portion in a full state, and the capacitance between both the electrodes is measured. As a result, the developer residual amount detecting electrode pair can accurately detect the residual amount of developer from a state in which the developer in the respective developing devices is full to a state immediately before printing becomes defective.
Still further, as described above, in the image forming apparatus having a plurality of developing devices, even if a difference of the reference capacitance with respect to the respective developing devices occurs, there are provided the reference capacitances corresponding to the respective developing devices, the capacitance switching means for switching the respective reference capacitances, and the corresponding reference capacitance is used when the residual amount of developer in the respective developing devices is detected. As a result, a difference in the capacitance which causes a problem in case of the plural developing units can be eliminated.
As described above, according to the invention, a residual amount of the developer can be sequentially detected with high accuracy.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purposes of the improvements or the scope of the following claims.
Claims
- 1. A developing device mountable on a main body of an electrophotographic image forming apparatus and used for developing an electrostatic latent image formed on an electrophotographic photosensitive member, said developing device comprising:a developer container having a developing portion for containing a developer and provided with a developer bearing member for feeding the developer to the electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to said developing portion, in order to develop the electrostatic latent image formed on the electrophotographic photosensitive member; and a developer-residual-amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and said hopper portion therebetween in order to detect the residual amount of developer by the main body of the electrophotographic image forming apparatus, wherein said developer-residual-amount detecting electrode pair are shaped such that a space region defined between said first and second electrodes includes substantially 20% or more of a space in said developing portion and said hopper portion that is filled with the developer.
- 2. The developing device as claimed in claim 1, wherein said second electrode transmits an electrical signal that corresponds to a capacitance between said first and second electrodes, which is generated when a voltage is applied to said first electrode, to developer-amount detecting means for detecting the residual amount of developer that is disposed on the main body of the electrophotographic image forming apparatus.
- 3. The developing device as claimed in claim 1 or 2, wherein said developer bearing member comprises a developing roller, and said first electrode comprises said developing roller.
- 4. The developing device as claimed in claim 1 or 2, wherein an alternate bias voltage is applied to said first electrode.
- 5. The developing device as claimed in claim 4, wherein said alternate bias voltage comprises a developing bias voltage in which a d.c. voltage is superimposed on an a.c. voltage.
- 6. The developing device as claimed in claim 3, wherein said second electrode comprises a metal plate member disposed to extend along a longitudinal direction of said developing roller.
- 7. A process cartridge which is detachably mounted on a main body of an electrophotographic image forming apparatus, said process cartridge comprising:(a) an electrophotographic photosensitive member; (b) a developing device including a developer container having a developing portion for containing a developer and provided with a developer bearing member for feeding the developer to said electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to said developing portion, in order to develop an electrostatic latent image formed on said electrophotographic photosensitive member; and (c) a developer residual amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and said hopper portion therebetween in order to detect the residual amount of developer by said main body of the electrophotographic image forming apparatus, wherein said developer residual amount detecting electrode pair are shaped such that a space region defined between said first and second electrodes includes substantially 20% or more of a space in said developing portion and said hopper portion which is filled with the developer.
- 8. The process cartridge as claimed in claim 7, wherein said second electrode transmits an electrical signal that corresponds to a capacitance between said first and second electrodes, which is generated when a voltage is applied to said first electrode, to developer-amount detecting means for detecting the residual amount of developer which is disposed on said main body of the electrophotographic image forming apparatus.
- 9. The process cartridge as claimed in claim 7 or 8, wherein said developer bearing member comprises a developing roller, and said first electrode comprises said developing roller.
- 10. The process cartridge as claimed in claim 7 or 8, wherein an alternate bias voltage is applied to said first electrode.
- 11. The process cartridge as claimed in claim 10, wherein said alternate bias voltage comprises a developing bias voltage in which a d.c. voltage is superimposed on an a.c. voltage.
- 12. The process cartridge as claimed in claim 9, wherein said second electrode comprises a metal plate member disposed to extend along a longitudinal direction of said developing roller.
- 13. The process cartridge as claimed in claim 7 or 8, further comprising a charging member for charging said electrophotographic photosensitive member.
- 14. The process cartridge as claimed in claim 7 or 8, further comprising a cleaning member for removing the developer stuck on said electrophotographic photosensitive member.
- 15. An electrophotographic image forming apparatus for forming an image on a recording medium, said electrophotographic image forming apparatus comprising:(a) an electrophotographic photosensitive member; (b) electrostatic latent-image forming means for forming an electrostatic latent image on said electrophotographic photosensitive member; (c) a developing device including a developer container having a developing portion for containing a developer and provided with a developer bearing member for feeding the developer to said electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to said developing portion, in order to develop the electrostatic latent image formed on said electrophotographic photosensitive member; (d) a developer-residual-amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and said hopper portion therebetween in order to detect the residual amount of developer by a main body of the electrophotographic image forming apparatus; (e) bias voltage applying means for applying an alternate bias voltage to at least said first electrode; and (f) developer-amount detecting means for measuring the capacitance between said developer-residual-amount detecting electrode pair to determine the amount of developer, wherein said developer-residual-amount detecting electrode pair are shaped such that a space region defined between said first and second electrodes includes substantially 20% or more of a space in said developing portion and said hopper portion that is filled with the developer.
- 16. An electrophotographic image forming apparatus for forming an image on a recording medium, to which a process cartridge is detachably mountable, said electrophotographic image forming apparatus comprising:(a) mounting means for detachably mounting the process cartridge, the process cartridge comprising: (i) an electrophotographic photosensitive member; and (ii) a developing device including a developer container having a developing portion for containing a developer and provided with a developer bearing member for feeding the developer to said electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to said developing portion, in order to develop an electrostatic latent image formed on said electrophotographic photosensitive member; (b) a developer-residual-amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and said hopper portion therebetween in order to detect the residual amount of developer by a main body of the electrophotographic image forming apparatus; (c) electrostatic latent-image forming means for forming the electrostatic latent image on said electrophotographic photosensitive member; (d) bias voltage applying means for applying an alternate bias voltage to at least said first electrode; and (e) developer-amount detecting means for measuring the capacitance between said developer-residual-amount detecting electrode pair to determine the amount of developer, wherein said developer-residual-amount detecting electrode pair are shaped such that a space region defined between said first and second electrodes includes substantially 20% or more of a space in said developing portion and said hopper portion that is filled with the developer.
- 17. The electrophotographic image forming apparatus as claimed in claim 15 or 16, wherein said second electrode transmits an electrical signal that corresponds to the capacitance between said first and second electrodes, which is generated when a voltage is applied to said first electrode, to the developer-amount detecting means for detecting the residual amount of developer that is disposed on said main body of the electrophotographic image forming apparatus.
- 18. The electrophotographic image forming apparatus as claimed in claim 15 or 16, wherein said developer bearing member comprises a developing roller, and said first electrode comprises said developing roller.
- 19. The electrophotographic image forming apparatus as claimed in claim 15 or 16, wherein said alternate bias voltage comprises a developing bias voltage in which a d.c. voltage is superimposed on an a.c. voltage.
- 20. The electrophotographic image forming apparatus as claimed in claim 18, wherein said second electrode comprises a metal plate member disposed to extend along a longitudinal direction of said developing roller.
- 21. The electrophotographic image forming apparatus as claimed in claim 15 or 16, wherein said developer-amount detecting means includes a reference capacitance which is nearly equal to a minimum value or a maximum value of the capacitance produced between both of said first and second electrodes and applied with the bias voltage substantially equal to the bias voltage applied between both the electrodes; a capacitance detecting circuit for measuring the reference capacitance; a capacitance detecting circuit for measuring the capacitance between both of said electrodes; and a comparing circuit for comparing the capacitances measured by both of said capacitance detecting circuits with each other.
- 22. The electrophotographic image forming apparatus as claimed in claim 21, wherein said capacitance detecting circuit for measuring the reference capacitance comprises a plurality of reference capacitances; and reference-capacitance switching means for switching the reference capacitance to an optimum reference capacitance depending on said developing device.
- 23. An electrophotographic image forming apparatus for forming an image on a recording medium, said electrophotographic image forming apparatus comprising:(a) an electrophotographic photosensitive member; (b) electrostatic latent image forming means for forming an electrostatic latent image on said electrophotographic photosensitive member; (c) a plurality of developing devices each including a developer container having a developing portion for containing a developer and provided with a developer bearing member for feeding the developer to said electrophotographic photosensitive member, and a hopper portion for containing the developer and supplying the developer to said developing portion, in order to develop the electrostatic latent image formed on said electrophotographic photosensitive member; (d) a support member for detachably mounting said plurality of developing devices to move each of said plurality of developing devices to a developing position opposite to said electrophotographic photosensitive member; (e) a developer-residual-amount detecting electrode pair having first and second electrodes disposed to interpose said developing portion and said hopper portion therebetween in order to detect the residual amount of developer in each of said plurality of developing devices by a main body of the electrophotographic image forming apparatus; (f) bias voltage applying means for applying an alternate bias voltage to at least said first electrode; and (g) developer amount detecting means for measuring the capacitance between said developer-residual-amount detecting electrode pair to determine the amount of developer, wherein said developer-residual-amount detecting electrode pair are shaped such that a space region defined between said first and second electrodes includes substantially 20% or more of a space in said developing portion and said hopper portion that is filled with the developer.
- 24. The electrophotographic image forming apparatus as claimed in claim 23, wherein said support member rotates about a rotating shaft to move said plurality of developing devices to the developing position, and said second electrode is fitted to a fixed support member located within said rotating shaft.
- 25. The electrophotographic image forming apparatus as claimed in claim 23, wherein said support member moves said plurality of developing devices parallel to the developing position, and said second electrode is fitted on said main body of the electrophotographic image forming apparatus.
- 26. The electrophotographic image forming apparatus as claimed in any one of claims 23 to 25, wherein said second electrode transmits an electrical signal that corresponds to the capacitance between said first and second electrodes, which is generated when a voltage is applied to said first electrode, to the developer-amount detecting means for detecting the residual amount of developer which is disposed on said main body of the electrophotographic image forming apparatus.
- 27. The electrophotographic image forming apparatus as claimed in any one of claims 23 to 25, wherein said developer bearing member comprises a developing roller.
- 28. The electrophotographic image forming apparatus as claimed in any one of claims 23 to 25, wherein said alternate bias voltage comprises a developing bias voltage in which a d.c. voltage is superimposed on an a.c. voltage.
- 29. The electrophotographic image forming apparatus as claimed in claim 27, wherein said second electrode comprises a metal plate member disposed to extend along a longitudinal direction of said developing roller.
- 30. The electrophotographic image forming apparatus as claimed in any one of claims 23 to 25, wherein said developer-amount detecting means includes a reference capacitance which is nearly equal to a minimum value or a maximum value of the capacitance produced between both of said first and second electrodes and applied with the bias voltage substantially equal to the bias voltage applied between both the electrodes; a capacitance detecting circuit for measuring the reference capacitance; a capacitance detecting circuit for measuring the capacitance between both of said electrodes; and a comparing circuit for comparing the capacitances measured by both of said capacitance detecting circuits with each other.
- 31. The electrophotographic image forming apparatus as claimed in claim 30, wherein said capacitance detecting circuit for measuring the reference capacitance comprises a plurality of reference capacitances; and reference-capacitance switching means for switching the reference capacitance to an optimum reference capacitance depending on said developing device.
Priority Claims (1)
| Number |
Date |
Country |
Kind |
| 11-148909 |
May 1999 |
JP |
|
US Referenced Citations (2)
| Number |
Name |
Date |
Kind |
|
6035150 |
Domon et al. |
Mar 2000 |
|
|
6141508 |
Sasaki et al. |
Oct 2000 |
|