Image forming systems may include developing devices that develop electrostatic latent images formed on photosensitive drums with toner.
Among developing devices that use two-component developers composed of toner and carrier, some may have an automatic developer replenishment mechanism, e.g., an Auto Developer Refill (ADR) mechanism, that automatically replenishes a developer to a container. During replenishment of the developer, excessive developer that has flown into a discharge pipe beyond a reverse helical blade disposed in the vicinity of an inlet to the discharge pipe is discharged from the container.
A developing device may include an ADR mechanism. In some examples, during operation of the developing device, the rotation of a developing roller may entrain air into the interior of a developer container and the inner pressure of the container is increased thereby. The increase in the inner pressure may generate an airflow directed from the container to a discharge pipe beyond a reverse helical blade and may cause discharge of airborne developer from the container, and the developer in the container may thereby be excessively reduced.
In some examples, a device to develop an electrostatic latent image in an imaging apparatus may comprise a developer container including first and second passages coupled to or in communication with each other through first and second openings to form a circulation passage. Additionally, the device may comprise a first stir-and-transport member disposed in the first passage and including a first helical blade to stir and transport a developer from the first opening to the second opening along the first passage in a first direction and to supply the developer to a developing roller, a second stir-and-transport member disposed in the second passage and including a second helical blade to stir and transport the developer from the second opening to the first opening along the second passage in a second direction, and a developer discharge pipe coupled to the developer container to communicate with a downstream side of the first passage. The first stir-and-transport member may include a first reverse helical blade formed or otherwise located downstream of the first helical blade and disposed downstream of the second opening. The pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade. The pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade at an end facing the first reverse helical blade.
The first reverse helical blade may comprise two or more reverse helical blades. In other examples, the first reverse helical blade may comprise one reverse helical blade. The device may include a magnet disposed on an inner wall of the first passage opposing the first reverse helical blade. The magnet may be a one-sided multipole magnetized magnet. The magnet may have N and S poles alternately arranged along a longitudinal direction of the first stir-and-transport member.
The pitch of the first helical blade at an end facing the first reverse helical blade may be narrower than the pitch of the remaining portion of the first helical blade, and the pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade at an end facing the first reverse helical blade.
The developer discharge pipe may have a developer outlet spaced from an end of the developer discharge pipe, and the first stir-and-transport member may include a third helical blade formed or otherwise located adjacent to the first reverse helical blade on the opposite side of the first helical blade. The third helical blade may be disposed in the developer discharge pipe to transport the developer that has flown from the first passage into the developer discharge pipe toward the developer outlet. Additionally, the first stir-and-transport member may include a second reverse helical blade formed or otherwise located adjacent to a downstream side of the third helical blade and disposed downstream of the developer outlet.
The developer container may include a filter to provide a means for pressurized air to escape from the developer container to the outside. The device may include a developer replenishment pipe coupled to the developer container to communicate with an upstream side of the second passage. The device may include a developer replenishment pipe coupled to the developer container to communicate with an upstream side of the second passage.
An example imaging apparatus may include any of the aforementioned various devices.
In some examples, a method of manufacturing a developing device may comprise forming a developer container that includes first and second passages couple to or otherwise configured to communicate with each other through first and second openings to form a circulation passage. Additionally, the first passage may be disposed in a first stir-and-transport member that includes a first helical blade to stir and transport a developer from the first opening to the second opening along the first passage in a first direction and to supply the developer to a developing roller. The method may further comprise disposing in the second passage a second stir-and-transport member that includes a second helical blade to stir and transport the developer from the second opening to the first opening along the second passage in a second direction, and coupling a developer discharge pipe to the developer container to communicate with a downstream side of the first passage. The first stir-and-transport member may include a first reverse helical blade formed or otherwise located downstream of the first helical blade and disposed downstream of the second opening. The pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade. The pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade at an end facing the first reverse helical blade.
The first reverse helical blade may comprise two or more reverse helical blades. In other examples, the first reverse helical blade may comprise one reverse helical blade. The manufacturing method may include disposing a magnet on an inner wall of the first passage opposing the first reverse helical blade. The magnet may be a one-sided multipole magnetized magnet.
In some examples, the pitch of the first helical blade at an end facing the first reverse helical blade may be narrower than the pitch of the remaining portion of the first helical blade, and the pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade at an end facing the first reverse helical blade.
The manufacturing method may include disposing a filter in the developer container through which pressurized air may escapes from the developer container to the outside.
In the following description, with reference to the drawings, the same reference numbers are assigned to the same components or to similar components having the same function, and overlapping description is omitted.
The imaging apparatus 1 may be configured to charge each of the photosensitive drums 40 by the corresponding charge roller 41, and to form thereon an electrostatic latent image by the exposure unit 42 according to image data for the corresponding color. In some examples, the imaging apparatus 1 develops by the corresponding developing device 20 the electrostatic latent image with a toner from the corresponding toner bottle N to form a toner image. The four color images respectively formed on the four photosensitive drums 40 are then successively overlaid or superimposed on the intermediate transfer belt 31 by the primary transfer rollers 32 to form a composite toner image. The toner image superimposed on the intermediate transfer belt 31 is then transferred onto the sheet of paper P by the secondary transfer roller 33, and fused or otherwise fixed onto the sheet of paper P by the fixing device 50 including a heater roller 51 and a pressure roller 52. The sheet of paper P is transported one by one by the recording medium transport unit 10 from a cassette K along a transport path R1, and discharged from the discharge device 60 including discharge rollers 62, 64 after receiving transfer of the toner image by the secondary transfer roller 33.
The example developing device 20 may comprise a device for developing electrostatic latent images in the image forming apparatus 1 or in other imaging apparatuses.
The first passage 105A and the second passage 1056 are disposed adjacent and parallel to each other, and the first opening 106a and the second opening 106b are formed or otherwise located in a partition wall 106 between the first passage 105A and the second passage 105B. In some examples, the first passage 105A and the second passage 1056 may be non-parallel to each other, and the first passage 105A and the second passage 105B may be spatially separated from (not adjacent to) each other.
The first stir-and-transport member 120 includes a support shaft 122 and a first helical blade 124 formed or otherwise located around the support shaft 122. The second stir-and-transport member 130 includes a support shaft 132 and a second helical blade 134 formed or otherwise located around the support shaft 132. The second helical blade 134 may have a spiral direction opposite to that of the first helical blade 124 so that the direction of transporting the developer is reversed between the first passage 105A and the second passage 105B, and the support shaft 132 is rotated in the same direction as the support shaft 122. In some examples, the second helical blade 134 has the same spiral direction as the first helical blade 124, and the support shaft 132 may be rotated in the opposite direction from the support shaft 122. The first helical blade 124 and the second helical blade 134 stir the developer composed of a magnetic carrier and a non-magnetic toner, and charge the carrier and toner by friction.
The developing roller 110 includes a cylindrical magnet 112 fixedly disposed within the developer container 105, and a developing sleeve 114 made of a non-magnetic metal rotatably disposed around the magnet 112. A gap may be provided between the magnet 112 and the developing sleeve 114. The developing roller 110 is disposed in the developer container 105 to oppose the first helical blade 124 of the first stir-and-transport member 120 in such a manner that part of the outer circumferential surface thereof is exposed outside the developer container 105. During operation of the device 100, the developing sleeve 114 is rotated and absorbs the developer stirred by the first helical blade 124 and charged in the first passage 105A by the magnetic force, so that the developer can make contact with an electrostatic latent image on the photosensitive drum 30. A layer regulating member 150 such as a metal blade may be mounted opposite the outer circumferential surface of the developing roller 110 in the developer container 105, so as to form a layer of the developer at a uniform thickness over the outer circumferential surface of the developing sleeve 114.
The first stir-and-transport member 120 further includes a first reverse helical blade 126 formed or otherwise located downstream of the first helical blade 124 and disposed downstream of the second opening 106b, so as to prevent the developer from being discharged from the developer container 105 through the developer discharge pipe 107 during operation of the device 100. The reverse helical blade 126 functions to push back the developer directed from the first passage 105A to the developer discharge pipe 107 during operation of the device 100.
In the illustrated example, the first reverse helical blade 126 is provided to prevent the discharge of some or all of the airborne developer. In some examples, the first reverse helical blade 126 comprises two helical blades, and has a pitch B that is between approximately 0.5 times and 1.5 times a pitch A of the first helical blade 124 at an end facing the first reverse helical blade 126. The pitch of the first helical blade 124 may or may not be uniform along the longitudinal direction of the first stir-and-transport member 120. In some examples, the “pitch” of a helical blade or a reverse helical blade may be understood to denote the distance between adjacent spirals in the direction of axis of rotation and, when it comes to multiple helical blades, to denote the distance between adjacent spirals of particular one of the helical blades in the direction of axis of rotation. With the pitch B falling in the above range of 0.5 times to 1.5 times the pitch A, the first reverse helical blade 126 both pushes back the developer directed from the first passage 105A to the developer discharge pipe 107 and functions to generate an airflow directed from the developer discharge pipe 107 to the first passage 105A in the gap between the first reverse helical blade 126 and the inner wall of the first passage 105A.
The first helical blade 126 may comprise two or more reverse helical blades (i.e., multiple reverse helical blades). However, in other examples, the first reverse helical blade 126 may comprise one reverse helical blade.
Referring back to the description of
The developer discharge pipe 107 may have a developer outlet 107A spaced from an end of the developer discharge pipe 107, and the first stir-and-transport member 120 may include a third helical blade 127 formed or otherwise located adjacent to the first reverse helical blade 126 on the opposite side of the first helical blade 124. The third helical blade 127 may be disposed in the developer discharge pipe 107 to transport the developer that has flown from the first passage 105A into the developer discharge pipe 107 toward the developer outlet 107A. Additionally, the first stir-and-transport member 120 may include a second reverse helical blade 129 formed or otherwise located adjacent to a downstream side of the third helical blade 127 and disposed downstream of the developer outlet 107A. The second reverse helical blade 129 may be configured to cover part of the developer outlet 107A in the longitudinal direction of the developer discharge pipe 107. The second reverse helical blade 129 may prevent the developer from entering into bearings supporting the first stir-and-transport member 120 and decelerate the speed of the airflow entering into the developer discharge port 107A, thereby to further reduce the discharge of airborne developer. While the inner diameter of the developer discharge pipe 107 may be reduced in the direction of the developer outlet 107A for further reducing the speed of airflow directed toward the developer discharge port 107A, in other examples the developer discharge pipe 107 may have a uniform inner diameter along the longitudinal direction. Further, while the outer diameter of the third helical blade 127 may be reduced to follow the change in the inner diameter of the developer discharge pipe 107, in other examples the outer diameter of the third helical blade 127 may be kept uniform.
The developer container 105 may further include a filter to provide a means for pressurized air to escape from the developer container 105 to the outside. In some examples, the developer container 105 may further include a vent port to the outside of the container 105, and the filter may be disposed in the vent port.
In some examples, the first reverse helical blade may comprise two or more reverse helical blades. Additionally, the first reverse helical blade may comprise one reverse helical blade. A magnet may be disposed or otherwise located on an inner wall of the first passage facing the first reverse helical blade. In some examples, the magnet may be a one-sided multipole magnetized magnet. Additionally, the pitch of the first helical blade at an end facing the first reverse helical blade may be narrower than the pitch of the remaining portion of the first helical blade, and the pitch of the first reverse helical blade may be between approximately 0.5 times and 1.5 times the pitch of the first helical blade at an end facing the first reverse helical blade. The manufacturing method 700 may further include disposing a filter in the developer container to provide a means for pressurized air to escape from the developer container to the outside.
It is to be understood that not all aspects, advantages and features described herein may necessarily be achieved by, or included in, any one particular example. Indeed, having described and illustrated various examples herein, it should be apparent that other examples may be modified in arrangement and detail.
Number | Date | Country | Kind |
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JP2018-193182 | Oct 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/052565 | 9/24/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/076498 | 4/16/2020 | WO | A |
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