This application is filed under 35 U.S.C. ยง 371 as a National Stage of PCT International Application No. PCT/US2020/064990, filed Dec. 15, 2020, which claims priority to Korean Patent Application No. 10-2020-0110791, filed Sep. 1, 2020, which are incorporated by reference herein in their entireties.
An electrophotographic image forming apparatus supplies a toner to an electrostatic latent image formed on a photoconductor to form a visible toner image on the photoconductor, transfers the toner image to a print medium, and then fixes the transferred toner image to the print medium, thereby printing an image on the print medium. A developer is stored in a developing device. The developer includes a toner and a carrier. The developer stored in the developing device is adhered to the outer circumference of a developing sleeve by a magnetic force. From the developer adhered to the outer circumference of the developing sleeve, the toner is supplied to the electrostatic latent image formed on the photoconductor, thereby forming a visible toner image on the photoconductor.
An electrophotographic image forming apparatus employing a two-component developing method uses a toner and a carrier as a developer. The developer is accommodated in a developing device. The developer in the developing device is adhered to an outer circumference of the developing roller, and the developing roller supplies the toner from the developer to a photoconductor. The developer is adhered to the developing roller by a magnetic force. The developing roller includes a developing sleeve and a magnetic member that is located inside the developing sleeve, and the magnetic member provides a magnetic force to adhere the developer to the outer circumference of the developing sleeve. The magnetic member includes a plurality of magnetic poles arranged in a direction of rotation of the developing sleeve. The magnetic force provided by the plurality of magnetic poles are uniform in the lengthwise direction, that is, the axial direction. In general, the magnetic force of both end portions of the plurality of magnetic poles in the lengthwise direction is stronger than that of the center portions of the plurality of magnetic poles. As a result, the density of the developer becomes higher at the both end portions of the developing sleeve than at the center portion of the developing sleeve. In order to develop the toner from a surface of the developing sleeve to the photoconductor, an alternating voltage is applied between the developing sleeve and the photoconductor. In a portion with a high density of the developer, a strong voltage is applied between the developing sleeve and the photoconductor, and thus a surface of the photoconductor may be worn. When the surface of the photoconductor is worn off, carriers may be adhered thereto. Carriers adhered to the surface of the photoconductor may wear a cleaning blade that cleans the surface of the photoconductor and may adhere to a charging roller to contaminate the charging roller.
In a developing device of an example, a plurality of magnetic poles may include a catch pole configured to adhere a developer within the developing device to the developing sleeve, a regulation pole configured to face a regulation member and regulate an amount of the developer adhered to the outer circumference of the developing sleeve, and a main pole configured to face the photoconductor. At least one of lengths of the catch pole and the regulation pole in a lengthwise direction and diameters of both end portions of the catch pole and the regulation pole are less than each of a length and a diameter, respectively, of the main pole. According to this configuration, the magnetic force of both end portions of the catch pole and the regulation pole in the lengthwise direction may be reduced, thereby preventing excessive adhesion of the developer to both end portions of the developing sleeve in the lengthwise direction. Hereinafter, examples of a developing device and an electrophotographic image forming apparatus employing the developing device will be described in detail with reference to the accompanying drawings. In addition, in the present specification and drawings, components having substantially the same functional configuration will be denoted as the same reference numerals.
The image forming apparatus of this example prints a color image through electrophotography. Referring to
The image forming apparatus may further include a plurality of developer cartridges 20 storing respective developers. The plurality of developer cartridges 20 are connected to the plurality of developing devices 10, respectively, and the developers stored in the plurality of developer cartridges 20 are supplied to the plurality of developing devices 10, respectively. For example, the plurality of developing devices 10 may include a plurality of developing devices 10C, 10M, 10Y, and 10K to form cyan, magenta, yellow, and black toner images. The plurality of developer cartridges 20 may include a plurality of developer cartridges 20C, 20M, 20Y, and 20K storing cyan, magenta, yellow, and black developers, respectively. When a developer stored in a developer cartridge 20 is exhausted, the developer cartridge 20 may be replaced with a new developer cartridge 20 or the developer cartridge 20 may be re-filled with a new developer.
The photoconductor 14 may be an example of a photosensitive member having a surface on which an electrostatic latent image is formed. The photoconductor 14 may be in the form of a photosensitive drum that includes a conductive metal pipe and a photosensitive layer formed on the outer circumference of the conductive metal pipe. A charging roller 15 is an example of a charger for charging the photoconductor 14 to have a uniform surface electric potential. Instead of the charging roller 15, a charging brush or a corona charger may be employed. A cleaning member 17 removes the developer remaining on the surface of the photoconductor 14 after an intermediate transfer process described below. The cleaning member 17 may be, for example, a cleaning blade that comes into contact with the surface of the photoconductor 14 to scrape off the residual developer. A waste developer removed from the surface of the photoconductor 14 may be stored in a waste developer container 17a.
The exposure device 50 can irradiate a plurality of light beams modulated according to corresponding color information of respective colors onto the respective photoconductors 14 of the plurality of developing devices 10C, 10M, 10Y, and 10K, thereby forming electrostatic latent images on the photoconductors 14. A developing bias voltage to develop toner to a corresponding photoconductor 14 may be applied to the developing roller 13 of each of the plurality of developing devices 10C, 10M, and 10K. Therefore, visible toner images are formed on the surfaces of the plurality of photoconductors 14. The transfer device transfers toner images formed on the plurality of photoconductors 14 onto the print medium P. In an example, an intermediate transfer type transfer device may be employed. As an example, the transfer device may include an intermediate transfer belt 60, a plurality of intermediate transfer rollers 61 facing the photoconductors 14 of the plurality of developing devices 10M, 10Y, and 10K to interpose the intermediate transfer belt 60 between the photoconductors 14 and the transfer rollers 61, and a transfer roller 70. In response to an application of an intermediate transfer bias voltage to the plurality of intermediate transfer rollers 61, the toner images developed on the plurality of photoconductors 14 are intermediately transferred to the intermediate transfer belt 60. The transfer roller may face the intermediate transfer belt 60. The print medium P loaded on a paper feeding unit 90 is conveyed along a paper feeding path 91 and fed between the transfer roller 70 and the intermediate transfer belt 60. The toner images intermediately transferred onto the intermediate transfer belt 60 are transferred onto the print medium P by a transfer bias voltage applied to the transfer roller 70. When the print medium P passes through the fixing device 80, the toner images are fixed to the print medium P by heat and pressure. The print medium P onto which the toner images are fixed is discharged by a discharge roller 92.
Referring to
In an example, the developing container 110 may include a developing chamber 210 and an agitating chamber 220. The opening 120 is formed in the developing chamber 210 to be opened toward the photoconductor 14. The developing sleeve 13-1 is installed in the developing chamber 210. The agitating chamber 220 is separated from the developing chamber 210 by a partitioning wall 230. The developing chamber 210 and the agitating chamber 220 communicate with each other through communication holes provided in the partitioning wall 230 in the lengthwise direction, that is, both end portions in the axial direction of the developing sleeve 13-1. A first transporting member 241 and a second transporting member 242 may be provided in the developing chamber 210 and the agitating chamber 220, respectively. The first and second transporting members 241 and 242 agitate the toner and the carrier while transporting the developer inside the developing chamber 210 and the agitating chamber 220 in opposite lengthwise directions, respectively. Due to this configuration, the developer is circulated along a circulation path formed through the developing chamber 210, a communication hole (not shown), the agitating chamber 220, another communication hole (not shown), and the developing chamber 210. The developer transported within the developing chamber 210 is partially adhered to the developing sleeve 13-1 by the magnetic force of the magnetic member 13-2, and the toner of the developer is supplied to the photoconductor 14 through the opening 120.
The regulation member 16 is located at the upstream side of the opening 120 in the direction of rotation of the developing sleeve 13-1. An end portion 16a of the regulation member 16 is spaced apart from the outer circumference of the developing sleeve 13-1 to form a regulation gap. Due to the regulation gap, an amount of developer that is adhered to the developing sleeve 13-1 and delivered to the opening 120 as the developing sleeve 13-1 is rotated is regulated.
The magnetic member 13-2 may include a plurality of magnetic poles. The plurality of magnetic poles is arranged in the direction of rotation of the developing sleeve 13-1. The plurality of magnetic poles may include the main pole 251 that faces the opening 120, the regulation pole 252 that faces the regulation member 16, and the catch pole 253 that is located at the upstream side of the regulation pole 252 in the direction of rotation of the developing sleeve 13-1. The catch pole 253 adheres the developer in the developing container 110, e.g., the developing chamber 210, to the developing sleeve 13-1. The plurality of magnetic poles may further include a feed pole 255 and a separation pole 254, which are sequentially located at the downstream side of the main pole 251 in the direction of rotation of the developing sleeve 13-1. According to this configuration, the feed pole 255, the separation pole 254, the catch pole 253, and the regulation pole 252 may be arranged from the main pole 251 in the order stated in the direction of rotation of the developing sleeve 13-1. The magnetic polarity of the separation pole 254 and the catch pole 253 may be the same. In an example, the magnetic polarity of the separation pole 254, the catch pole 253, and the main pole 251 is S pole, and the magnetic polarity of the feed pole 255 and the regulation pole 252 is N pole.
A developer layer of the developer adhered to the outer circumference of the developing sleeve 13-1 by the magnetic force of the catch pole 253 is transported to the regulation pole 252 as the developing sleeve 13-1 is rotated. The thickness of the developer is regulated as the developer layer passes between the developing sleeve 13-1 and the regulation member 16, and thus the developer layer has a uniform thickness. The developer layer regulated to the uniform thickness is transported to the main pole 251 as the developing sleeve 13-1 is rotated. The toner is adhered from the developer layer on the surface of the developing sleeve 13-1 to an electrostatic latent image formed on the surface of the photoconductor 14 by a developing bias voltage applied to the developing sleeve 13-1. The developer remaining on the outer circumference of the developing sleeve 13-1 after passing through the main pole 251 is transported to the separation pole 254 through the feed pole 255. At the separation pole 254, the developer is separated from the outer circumference of the developing sleeve 13-1 by a repulsive magnetic field formed by the separation pole 254 and the catch pole 253 and falls into the developing chamber 210. Due to such a circulation arrangement, a developer that includes a new toner can be supplied to the developing sleeve 13-1.
The magnetic member 13-2 in an example has a diameter and a partial arc shape having a length in the axial direction. The strength of the magnetic force of the magnetic member 13-2 is uniform in the axial direction, that is, the lengthwise direction. However, in the case of the magnetic member 13-2 manufactured through a general magnetization process, the magnetic force of both end portions is stronger than that of the center portion in the lengthwise direction. In this case, the amount of developer adhered to both end portions of the developing sleeve 13-1 is greater than the amount of developer adhered to the center portion. Although the thickness of the developer layer transported to the opening 120 is regulated by the regulation member 16, the developer layer adhered to the outer circumference of the developing sleeve 13-1 is denser in both end portions than in the center portion. The developing sleeve 13-1 and the photoconductor 14 are located apart from each other, and a developing bias voltage for development is applied therebetween. The developing bias voltage may include an alternating voltage. The carrier in the developer can include iron. The iron in the carrier enables a current to flow between the developing sleeve 13-1 and the photoconductor 14. In a case where the density of the developer at both end portions of the developing sleeve 13-1 is higher than that of the center portion, a high voltage may be applied to both end portions of the developing sleeve 13-1 and photoconductor 14, and thus wear of the end portions of the photoconductor 14 may be accelerated. The surface wear of the photoconductor 14 may cause adhesion of the carrier to the photoconductor 14, wear of the cleaning member 17 during a process of removing the carrier, contamination of the charging roller 15 due to the carrier adhered to the charging roller 15, and contamination of both end portions of the print medium P in the widthwise direction by the toner.
In order to lower the density of the developer at both end portions of the developing sleeve 13-1 in the developing device 10 of some examples, at least one of the lengths of the catch pole 253 and the regulation pole 252 of the magnetic member 13-2 and the diameters of both end portions of the catch pole 253 and the regulation pole 252 are set to be less than the length and the diameter, respectively, of the main pole 251. As the length of a magnetic pole is shortened or the diameters of both end portions of a magnetic pole are reduced, the strength of the magnetic force provided by the magnetic pole is weakened, and thus the amount of the developer adhered to the end portions of the developing sleeve 13-1 may be reduced.
In a case where the lengths of the catch pole 253 and the regulation pole 252 are less than the length of the main pole 251, the strength of the magnetic force applied to both end portions of the developing sleeve 13-1 is weakened, and thus the amount of the developer adhered to the both end portions of the developing sleeve 13-1 may be reduced. Also, since the strength of the magnetic force of the regulation pole 252 acting on both end portions of the developing sleeve 13-1 is reduced, the developer adhered to both end portions of the developing sleeve 13-1 is spread in the axial direction (i.e., the lengthwise direction) by the regulation member 16 as the developing sleeve 13-1 is rotated, and thus the density of the developer at the both end portions of the developing sleeve 13-1 may be reduced. The density of the developer supplied to the main pole 251 that faces the opening 120 may be similar at the center portion and both end portions of the developing sleeve 13-1 or may be lower at both end portions than at the center portion. Therefore, local wear of both end portions of the photoconductor 14 and contaminations caused by the same, e.g., contamination of the cleaning member 17, contamination of the charging roller 15, contamination of both end portions of the print medium P in the width direction, etc., may be reduced or prevented.
When a length L2 of the catch pole 253 and the regulation pole 252 is less than the length L1 of the main pole 251 (
It should be understood that examples described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example should typically be considered as available for other similar features or aspects in other examples. While one or more examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
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10-2020-0110791 | Sep 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/064990 | 12/15/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2022/050971 | 3/10/2022 | WO | A |
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