This application is filed under 35 U.S.C. ยง 371 as a National Stage of PCT International Application No. PCT/US2021/015185, filed Jan. 27, 2021, which claims priority to Korean Patent Application No. 10-2020-0122969, filed Sep. 23, 2020, which are incorporated by reference herein in their entireties.
An image forming apparatus using an electrophotographic method may form a visible toner image on a photoconductor by supplying a toner to an electrostatic latent image formed on the photoconductor, transferring the visible toner image to a printing medium, and fusing the transferred toner image on the printing medium to print an image on a recording medium.
A developing device accommodates the toner or the toner and a carrier and supplies the toner to the electrostatic latent image formed on the photoconductor to form the visible toner image on the photoconductor. The toner or the toner and carrier may be supplied from a developer cartridge to a developing device. In various cases, such as a case where the toner or the toner and carrier accommodated in the developer cartridge are consumed, the developer cartridge may be replaced with a new developer cartridge.
An image forming apparatus using an electrophotographic method includes a developing device that provides an electrostatic latent image formed on a photoconductor with a toner to form a visible toner image. A developer accommodated in a developer cartridge, for example, the toner or the toner and a carrier, is supplied to the developing device through a developer supply port provided in the developing device. In a case where the developing device is separated from the image forming apparatus, the developer supply port may be closed such that the developer does not leak out. In a case where the developing device is mounted on the image forming apparatus, the developer supply port may be opened. To that end, the developing device is provided with a shutter to open or close (e.g., expose or cover) the developer supply port. For example, the shutter may be slid between positions at which the developer supply port is opened or closed. The shutter may be able to be slid to a developer supply portion provided with the developer supply port. If an assembly tolerance between the shutter and the developer supply portion is large, a gap may be formed between the shutter and the developer supply portion, and accordingly the developer may leak out. If an assembly tolerance between the shutter and the developer supply portion is small, an operation load of the shutter increases. In addition, if foreign matter, for example, the developer is caught between the shutter and the developer supply portion, the operation load of the shutter may be further increased.
In a developing device according to an example, a sealing member may be interposed between the developer supply portion provided with the developer supply port and the shutter to reduce or prevent leakage of the developer. The sealing member may have a double structure including a film member to reduce the operation load of the shutter, and an elastic sealing member to reduce or prevent leakage of the developer. An upper surface of the film member may contact an inner circumferential surface of the shutter to reduce frictional resistance. The elastic sealing member may be disposed on a lower surface of the film member so as to surround the developer supply port to reduce or prevent leakage of the developer. The film member may be partially attached to an outer circumferential portion of the developer supply portion. In order to avoid an occurrence of the film member falling out of the developer supply portion or moving in an operational direction of the shutter when the shutter is operated, the developer supply portion may be provided with a slit portion that penetrates from the outer circumferential portion to an inner circumferential portion of the developer supply portion, and a portion of the film member may be inserted into the slit portion. The developing device may include a developer discharge portion that forms a discharge passage for excess developer. The developer discharge portion may be provided with an outlet. The above-described example sealing member may also be applied to a shutter that opens or closes (e.g., exposes or covers) the outlet. Hereinafter, examples of a developing device will be described with reference to the accompanying drawings. In addition, in the present specification and drawings, elements having substantially the same functional configuration are denoted by the same reference numerals, so that redundant descriptions will be omitted.
Referring to
The example image forming apparatus 1 prints a color image by an electrophotographic method. In that regard, the image forming apparatus 1 may include a plurality of developing devices 10, an exposure device 50, a transfer device, and the fusing device 80. The developing devices 10 may be an integrated developing device including a developing roller 13 and the photoconductor 14. The developing devices 10 may include a developing unit including the developing roller 13 and a photosensitive unit including the photoconductor 14. The developing unit and the photosensitive unit may be individually replaced.
The image forming apparatus 1 may further include a plurality of developer cartridges 20 to accommodate developer. The plurality of developer cartridges 20 are connected to the plurality of developing devices 10, respectively, and the developer accommodated in the plurality of developer cartridges 20 is supplied to the plurality of developing devices 10, respectively. For example, the developer accommodated in the developer cartridge 20 may be supplied to the developing device 10 by a developer supply unit 30, that receives the developer from the developer cartridge 20, and a supply duct 40. The plurality of developing devices 10 may include a plurality of developing devices 10C, 10M, 10Y, 10K to form toner images in cyan, magenta, yellow, and black colors. The plurality of developer cartridges 20 may include a plurality of developer cartridges 20C, 20M, 20Y, and 20K in which developers in cyan, magenta, yellow, and black colors are accommodated, respectively. In various situations, such as when the developer accommodated in the developer cartridges 20 is consumed, the developer cartridges 20 may be replaced with new or refurbished developer cartridges 20, and a new developer may be filled in the developer cartridges 20.
The photoconductor 14 is an example of a photoconductor of which an electrostatic latent image may be formed on a surface. The photoconductor 14 may be implemented in the form of a photosensitive drum including a conductive metal pipe and a photosensitive layer formed on an outer circumference thereof. A charging roller 15 is an example of a charger to charge the photoconductor 14 to have a uniform surface potential. Instead of the charging roller 15, a charging brush, a corona charger, or the like may be employed. A cleaning member 17 removes developer remaining on a surface of the photoconductor 14 after an intermediate transfer process to be described later. The cleaning member 17 may be, for example, a cleaning blade that comes into contact with a surface of the photoconductor 14 to scrape off the developer. The waste developer removed from the surface of the photoconductor 14 may be accommodated in a waste developer container 17a.
The exposure device 50 scans modulated light according to the image information of each color to the photoconductors 14 of the plurality of developing devices 10C, 10M, 10Y, and 10K, respectively, to form the electrostatic latent image on the photoconductors 14. A developing bias voltage to develop the toner with the corresponding photoconductor 14 is applied to the developing roller 13 of each of the plurality of developing devices 10C, 10M, 10Y, and 10K. Thereby, visible toner images are formed on the surfaces of the plurality of photoconductors 14. The transfer device transfers the toner images formed on the plurality of photoconductors 14 on a printing medium P. In an example, an intermediate transfer-type transfer device is employed. As an example, the transfer device may include an intermediate transfer belt 60, a plurality of intermediate transfer rollers 61 located to face the plurality of photoconductors 14 of the plurality of developing devices 10C, 10M, 10Y and 10K, and a transfer roller 70. When an intermediate transfer bias voltage is applied to the plurality of intermediate transfer rollers 61, the toner images developed on the plurality of photoconductors 14 are intermediately transferred to the intermediate transfer belt 60. The transfer roller 70 is located to face the intermediate transfer belt 60. The printing medium P loaded on paper feed means 90 is transported along a paper feed path 91 and is transported between the transfer roller 70 and the intermediate transfer belt 60. The toner image intermediately transferred onto the intermediate transfer belt 60 is transferred to the printing medium P by the transfer bias voltage applied to the transfer roller 70. In a case where the printing medium P passes through the fusing device 80, the toner image is fixed to the printing medium P by heat and pressure. The printing medium P on which fusing is completed is discharged by a discharge roller 92.
Referring to
A developer may be accommodated in the developing case 110, and the developing roller 13 may be rotatably supported in the developing case 110. As an example, the developing case 110 may include a developing chamber 210 and a stirring chamber 220, and the developing roller 13 may be installed in the developing chamber 210. A partition wall 230 is located between the stirring chamber 220 and the developing chamber 210. The developing chamber 210 and the stirring chamber 220 communicate with each other by connection paths 231 and 232 provided at both end portions in a longitudinal direction L. A first transport member 241 and a second transport member 242 may be provided in the developing chamber 210 and the stirring chamber 220, respectively. The first and second transport members 241 and 242 are to transport the developer in the developing chamber 210 and the stirring chamber 220 in opposite directions from each other in the longitudinal direction L while stirring a toner and a carrier. Given this configuration, the developer is circulated along a circulation path formed by the developing chamber 210, the connecting path 231, the stirring chamber 220, and the connection path 232. Some of the developer transported in the developing chamber 210 may be attached to the developing roller 13, and the toner in the developer may be supplied to the photoconductor 14.
The developer may be supplied from the developer cartridge 20 to the developing case 110. The developer supply portion 250 is connected to the developing case 110 to form a supply passage for the developer. The developer supply portion 250 may extend from, for example, the developing case 110 in the longitudinal direction L, and may be coupled to one end portion of the developing case 110 in the longitudinal direction L. The developer supply portion 250 is provided with the supply port 251 in communication with the developing case 110. The developer accommodated in the developer cartridge 20, that is, the toner and carrier, is supplied to the developing case 110 through the supply port 251. The shutter 270 opens and closes the supply port 251. A sealing structure is applied between the shutter 270 and the developer supply portion 250. Hereinafter, examples of the sealing structure between the developer supply portion 250 and the shutter 270 will be described.
Referring to
As an example, the developer supply portion 250 may have a cylindrical shape extending in the longitudinal direction L from the developing case 110. The shutter 270 may have a cylindrical shape surrounding the outer circumferential portion 252 of the developer supply portion 250. The shutter 270 may be inserted onto the outer circumferential portion 252 of the developer supply portion 250 in the longitudinal direction L while the sealing member 300 is attached to the outer circumferential portion 252 of the developer supply portion 250. Therefore, the sealing member 300 may be interposed between the developer supply portion 250 and the shutter 270. As shown in
An example of the sealing member 300 may include the film member 301 that is provided with the opening 311 in communication with the supply port 251 and the fixing portion 320 to be inserted into the slit portion 253. The sealing member 300 may further include the film member 301, of which the upper surface 312 is in contact with the inner circumferential portion 272 of the shutter 270, and the elastic sealing member 302 that is attached to the lower surface 313 of the film member 301 along an edge of the opening 311 to surround the supply port 251. The film member 301 may be, for example, a synthetic resin film having low frictional resistance and high flexibility. The film member 301 may have an appropriate thickness that may be flexibly bent according to a shape of the developer supply portion 250. The film member 301 includes a body portion 310 provided with the opening 311. The fixing portion 320 extends from an edge of the opening 311, for example, in an operational direction of the shutter 270, which is an edge 311a in a rotational direction of the shutter 270, toward the inside of the opening 311. The elastic sealing member 302 may be implemented by, for example, a foam member having elasticity, for example, by a sponge member. As an example, the elastic sealing member 302 may be a urethane sponge member. The elastic sealing member 302 may be attached to the lower surface 313 of the body portion 310. A first adhesive layer 303 may be provided on a lower surface of the elastic sealing member 302 to attach the elastic sealing member 302 to the outer circumferential portion 252 of the developer supply portion 250. A protrusion portion 254 may be provided between an edge 251a of the supply port 251 in the operational direction of the shutter 270 and the slit portion 253 to protrude from the outer circumferential portion 252 to regulate the position of the elastic sealing member 302. The elastic sealing member 302 may have a quadrangular ring shape to surround the supply port 251. By aligning an inner edge of the quadrangular ring-shaped elastic sealing member 302 with the protrusion portion 254, the elastic sealing member 302 may be stably located at a desired position.
The film member 301 may further include a first extension portion 330. The first extension portion 330 may extend from the body portion 310. The first extension portion 330 may extend in the operational direction of the shutter 270 and may be attached to the outer circumferential portion 252 of the developer supply portion 250. To that end, a second adhesive layer 304 may be provided on a lower surface of the first extension portion 330 to attach the first extension portion 330 to the outer circumferential portion 252 of the developer supply portion 250. The film member 301 may further include a second extension portion 340. The second extension portion 340 may extend in a direction opposite to the first extension portion 330 from the body portion 310. In an example, the second extension portion 340 is not attached to the outer circumferential portion 252 of the developer supply portion 250.
Referring to
The fixing portion 320 is in a state extending toward the inside of the opening 311. As shown in
The first extension portion 330 may be attached to the developer supply portion 250. The first extension portion 330 extends in a rotational direction of the shutter 270 beyond the elastic sealing member 302. In a case where the first extension portion 330 is pressed toward the outer circumferential portion 252 of the developer supply portion 250, the first extension portion 330 is attached to the outer circumferential portion 252 of the developer supply portion 250 by the second adhesive layer 304. The second extension portion 340 extends in a direction opposite to the first extension portion 330 beyond the elastic sealing member 302. The second extension portion 340 is not attached to the outer circumferential portion 252 of the developer supply portion 250. That is, there is no adhesive layer on a lower surface of the second extension portion 340.
Referring to
In a case where the shutter 270 is rotated, a force pulling in the rotational direction of the shutter 270 is applied to the sealing member 300 due to friction between the shutter 270 and the sealing member 300. The position of the sealing member 300 may be changed by that force. According to the present example, the operation friction force of the shutter 270 is reduced by the film member 301 and thus the pulling force itself may be reduced. In addition, since the fixing portion 320 is inserted into the slit portion 253 while surrounding the protrusion portion 254, a positional change of the sealing member 300 may be prevented despite the pulling force. Since the fixing portion 320 is attached to a lower surface of the elastic sealing member 302, the sealing member 300 may be stably maintained at the attachment position. In a case where the fixing portion 320 is attached to the protrusion portion 254 by the third adhesive layer 305, the positional stability of the sealing member 300 may be improved.
In the example of
Referring to
The second extension portion 340 extends in a direction opposite to the first extension portion 330 beyond the elastic sealing member 302. In a case where an end portion 302a of the elastic sealing member 302 is exposed, the end portion 302a of the elastic sealing member 302 may be caught by the inner circumferential portion 272 of the shutter 270 when the shutter 270 is rotated between the open position and the closed position, and thus the elastic sealing member 302 may detach from the outer circumferential portion 252 of the developer supply portion 250. According to an example, since the second extension portion 340 covers the end portion 302a of the elastic sealing member 302, the end portion 302a of the elastic sealing member 302 does not get caught by the inner circumferential portion 272 of the shutter 270. Therefore, the sealing member 300 may avoid being detached from the developer supply portion 250.
In addition, if the second extension portion 340 is attached to the outer circumferential portion 252 of the developer supply portion 250, second extension portion 340 may be pulled during an operation process of the shutter 270. In that case, an assembly failure may occur, in which the end portion 302a of the elastic sealing member 302 may be lifted to the outside. Then, in a case where the shutter 270 is rotated, if the lifted end portion 302a is caught by the inner circumferential portion 272 of the shutter 270, an operational malfunction of the shutter 270 may be caused, or the elastic sealing member 302 may be partially separated from the outer circumferential portion 252 of the developer supply portion 250. According to the present example, the second extension portion 340 is not attached to the outer circumferential portion 252 of the developer supply portion 250 That is, there is no adhesive layer on a lower surface of the second extension portion 340. Therefore, a defective assembly of the sealing member 300 and an operational malfunction of the shutter 270 accordingly may be prevented.
A sealing member 300a according to an example illustrated in
Referring to
Referring to
Referring back to
As described above, the developing device 10 may include a communication portion provided with a communication port in communication with the inside of the developing case 110 and the slit portion 253, and a shutter installed in the communication portion to open or close the communication port. The sealing member 300 may be interposed between the communication portion and the shutter. The sealing member 300 may include the film member 301 and the elastic sealing member 302. The film member 301 may include the body portion 310 provided with the opening 311 in communication with the communication port, the fixing portion 320 that extends inward from the edge 311a of the opening 311 in the operational direction of the shutter to be inserted into the slit portion 253, and the first extension portion 330 extending outward from the body portion 310 in the operational direction of the shutter. The elastic sealing member 302 is attached onto the lower surface 313 of the body portion 310 along an edge of the opening 311 to surround the communication port. The first adhesive layer 303 may be provided on a lower surface of the elastic sealing member 302 to attach the elastic sealing member 302 to an outer circumferential portion of the communication portion. The second adhesive layer 304 may be provided on a lower surface of the first extension portion 330 to attach the first extension portion 330 to the outer circumferential portion of the communication portion. The film member 301 may further include the second extension portion 340 that extends from the body portion 310 in a direction opposite the first extension portion 330, and is not attached to the outer circumferential portion of the communication portion. The protrusion portion 254 may be provided between an edge of the communication port in the operational direction of the shutter and the slit portion 253 to protrude from the outer circumferential portion of the communication portion to regulate the attachment position of the elastic sealing member 302. The fixing portion 320 extends to the inside of the opening 311, may surround the protrusion portion 254, and may be inserted into the slit portion 253 from the inner circumferential portion of the communication portion toward the outer circumferential portion of the communication portion, and the third adhesive layer 305 may be provided on a lower surface of the fixing portion 320 to attach the fixing portion 320 to the protrusion portion 254. The fixing portion 320 may be inserted into the slit portion 253 from the outer circumferential portion of the communication portion toward the inner circumferential portion of the communication portion, and the fixing portion 320 may be provided with the cut line 351 to form the locking portion 350 caught on an edge of the slit portion 253.
The communication portion may include the developer supply portion 250 to form a supply passage for a developer supplied into the developing case 110, and the developer discharge portion 260 to form a discharge passage for excess developer discharged from the developing case 110. For example, the communication portion may be the developer supply portion 250, and the communication port may be the supply port 251. For example, the communication portion may be the developer discharge portion 260, and the communication port may be the outlet 261.
According to the above-described examples, the shutter may be rotated between the open and closed or may be slid along a straight path and moved between the open and closed positions.
It should be understood that examples described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example should typically be considered as available for other similar features or aspects in other examples. While one or more examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
10-2020-0122969 | Sep 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US2021/015185 | 1/27/2021 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2022/066203 | 3/31/2022 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5974286 | Ban et al. | Oct 1999 | A |
6438345 | Ban | Aug 2002 | B1 |
20070212119 | Kurenuma et al. | Sep 2007 | A1 |
20080019730 | Yoon et al. | Jan 2008 | A1 |
20090087215 | Sakuma | Apr 2009 | A1 |
20150331362 | Azeyanagi | Nov 2015 | A1 |
20170285516 | Oniki | Oct 2017 | A1 |
20170285565 | Sato | Oct 2017 | A1 |
20190086837 | Nishiyama et al. | Mar 2019 | A1 |
Number | Date | Country |
---|---|---|
08-062981 | Mar 1996 | JP |
09-120205 | May 1997 | JP |
2006-058698 | Mar 2006 | JP |
2017138361 | Aug 2017 | JP |
10-2007-0028771 | Mar 2007 | KR |
2349948 | Mar 2009 | RU |
2006093361 | Sep 2006 | WO |
2012043876 | Apr 2012 | WO |
2016017828 | Feb 2016 | WO |
Number | Date | Country | |
---|---|---|---|
20230280677 A1 | Sep 2023 | US |