The present invention relates to a developing device for developing an electrostatic latent image, formed on an image bearing member, with a developer.
As the developing device, a constitution in which two developing rollers for developing the electrostatic latent image, formed on the image bearing member, with the developer are arranged side by side with respect to a rotational direction of the image bearing member is proposed (United States Patent Application Publication No. 2013/0330107). In the developing device disclosed in US2013/0330107 A1, of the two developing rollers, to a first developing roller positioned at a lower portion in the vertical direction, the developer is supplied from a supplying portion, and to a second developing roller positioned at an upper portion in the vertical direction, the developer is delivered from the first developing roller positioned at the lower portion.
As described in US2013/0330107 A1, in the case where the developer is delivered from the first developing roller to the second developing roller positioned at the upper portion in the vertical direction, delivery of the developer is made by a magnetic field formed between a delivering pole of a first magnet provided in the first developing roller and a receiving pole of a second magnet provided in the second developing roller. The delivering pole is opposite in polarity to the receiving pole. In such a constitution, when a rotational direction of the second developing roller is opposite to a rotational direction of the first developing roller in a position where the second developing roller opposes the first developing roller, a first magnetic pole adjacent to the delivering pole on a side upstream of the delivering pole is opposite in polarity to a second magnetic pole adjacent to the receiving pole on a side downstream of the receiving pole. For this reason, between the first magnetic pole and the second magnetic pole, a magnetic field for attracting the developer to each of the rollers is generated.
Thus, the magnetic field for attracting the developer is generated between the first magnetic pole and the second magnetic pole, there is a liability that movement of the developer is generated between the first magnetic pole and the second magnetic pole by this magnetic field. Further, when the developer movement is generated between the first magnetic pole and the second magnetic pole, there is a liability that the moving developer floats and then is deposited on an image bearing member positioned in the neighborhood of the first developing roller and the second developing roller. Thus, when the developer is deposited on the image bearing member, an image defect such that a fog in a vertical stripe shape occurs on an output image.
A principal object of the present invention is to provide a developing device capable of suppressing an occurrence of an image defect.
According to an aspect of the present invention, there is provided a developing device comprising: a developing container configured to accommodate a developer including toner and a carrier; a first rotatable member to which the developer accommodated in the developing container is supplied and which carries and feeds the developer to a first developing position where an electrostatic latent image formed on an image bearing member is developed; a first magnet provided non-rotatably and stationarily inside the first rotatable member, wherein the first magnet includes a first developing pole provided opposed to the image bearing member in the first developing position, a delivering pole provided downstream of the first developing pole with respect to a rotational direction of the first rotatable member, and a first feeding pole provided upstream of the delivering pole and adjacent to the delivering pole, with respect to the rotational direction of the first rotatable member, and having a magnetic polarity different from the delivering pole; a second rotatable member provided opposed to the first rotatable member and to which the developer is delivered from the first rotatable member by a magnetic field generated by the first magnet, wherein the second rotatable member carries and feeds the developer to a second developing position where the electrostatic latent image is developed, and wherein a rotational direction of the second rotatable member in a position where on an outer peripheral surface of the second rotatable member, the second rotatable member is closest to the first rotatable member is opposite to the rotational direction of the first rotatable member in a position where on an outer peripheral surface of the first rotatable member, the first rotatable member is closest to the second rotatable member; and a second magnet provided non-rotatably and stationarily inside the second rotatable member, wherein the second magnet includes a plurality of magnetic poles including a second developing pole provided opposed to the image bearing member in the second developing position, a receiving pole provided upstream of the second developing pole with respect to the rotational direction of the second rotatable member and having a magnetic polarity different from that of the delivering pole, and a second feeding pole provided downstream of the receiving pole and adjacent to the receiving pole, with respect to the rotational direction of the second rotatable member, and having a magnetic polarity different from that of the receiving pole, the receiving pole being a magnetic pole, of the plurality of magnetic poles, provided closest to the delivering pole, wherein in a case where a position where on the outer peripheral surface of the second rotatable member, a magnetic flux density of the receiving pole in a normal direction relative to the outer peripheral surface of the second rotatable member is maximum is a point T, of positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a half value of the maximum, the position on an upstream side with respect to the rotational direction of the second rotatable member is a point Hu, of the positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is the half value of the maximum, the position on a downstream side with respect to the rotational direction of the second rotatable member is a point Hd, an angle formed by a rectilinear line L20 connecting a rotation center R2 of the second rotatable member and the point T and by a rectilinear line L21 connecting the rotation center R2 and the point Hu is wθ21, and an angle formed by the rectilinear line L20 and a rectilinear line L22 connecting the rotation center R2 and the point Hd is wθ22, the following relationship is satisfied: wθ22−wθ21≥0.
According to another aspect of the present invention, there is provided a developing device comprising: a developing container configured to accommodate a developer including toner and a carrier; a first rotatable member to which the developer accommodated in the developing container is supplied and which carries and feeds the developer to a first developing position where an electrostatic latent image formed on an image bearing member is developed; a first magnet provided non-rotatably and stationarily inside the first rotatable member, wherein the first magnet includes a first developing pole provided opposed to the image bearing member in the first developing position, a delivering pole provided downstream of the first developing pole with respect to a rotational direction of the first rotatable member, and a first feeding pole provided upstream of the delivering pole and adjacent to the delivering pole, with respect to the rotational direction of the first rotatable member, and having a magnetic polarity different from the delivering pole; a second rotatable member provided opposed to the first rotatable member and to which the developer is delivered from the first rotatable member by a magnetic field generated by the first magnet, wherein the second rotatable member carries and feeds the developer to a second developing position where the electrostatic latent image is developed, and wherein a rotational direction of the second rotatable member in a position where on an outer peripheral surface of the second rotatable member, the second rotatable member is closest to the first rotatable member is opposite to the rotational direction of the first rotatable member in a position where on an outer peripheral surface of the first rotatable member, the first rotatable member is closest to the second rotatable member; and a second magnet provided non-rotatably and stationarily inside the second rotatable member, wherein the second magnet includes a plurality of magnetic poles including a second developing pole provided opposed to the image bearing member in the second developing position, a receiving pole provided upstream of the second developing pole with respect to the rotational direction of the second rotatable member and having a magnetic polarity different from that of the delivering pole, and a second feeding pole provided downstream of the receiving pole and adjacent to the receiving pole, with respect to the rotational direction of the second rotatable member, and having a magnetic polarity different from that of the receiving pole, the receiving pole being a magnetic pole, of the plurality of magnetic poles, provided closest to the delivering pole, wherein a position where on the outer peripheral surface of the second rotatable member, a magnetic flux density of the receiving pole in a normal direction relative to the outer peripheral surface of the second rotatable member is maximum is a point T, of positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a half value of the maximum, the position on an upstream side with respect to the rotational direction of the second rotatable member is a point Hu, and of the positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is the half value of the maximum, the position on a downstream side with respect to the rotational direction of the second rotatable member is a point Hd, and wherein in a graph in which an ordinate represents the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member and an abscissa represents an angle of the second rotatable member with respect to the rotational direction of the first rotatable member, in a case where a rectilinear line passing through the point T and parallel to the abscissa is a rectilinear line HLt, a rectilinear line passing through the points Hu and Hd and parallel to the abscissa is HLh, a rectilinear line passing through the point Hu and parallel to the ordinate is VL21, a rectilinear line passing through the point Hd and parallel to the ordinate is VL22, an area of a rectangle enclosed by the rectilinear lines VL21, VL22, HLt, and HLh is an area S, and in a region of the rectangle, an area obtained by integrating the magnetic flux density of the receiving pole, in the normal direction relative to the outer peripheral surface of the second rotatable member, from the rectilinear line VL21 to the rectilinear line VL22 in terms of the angle of the second rotatable member with respect to the rotational direction of the second rotatable member is an area Sa, the following relationship is satisfied: Sa/S≥75%.
According to a further aspect of the present invention, there is provided a developing device comprising: a developing container configured to accommodate a developer including toner and a carrier; a first rotatable member to which the developer accommodated in the developing container is supplied and which carries and feeds the developer to a first developing position where an electrostatic latent image formed on an image bearing member is developed; a first magnet provided non-rotatably and stationarily inside the first rotatable member, wherein the first magnet includes a first developing pole provided opposed to the image bearing member in the first developing position, a delivering pole provided downstream of the first developing pole with respect to a rotational direction of the first rotatable member, and a first feeding pole provided upstream of the delivering pole and adjacent to the delivering pole, with respect to the rotational direction of the first rotatable member, and having a magnetic polarity different from the delivering pole; a second rotatable member provided opposed to the first rotatable member and to which the developer is delivered from the first rotatable member by a magnetic field generated by the first magnet, wherein the second rotatable member carries and feeds the developer to a second developing position where the electrostatic latent image is developed, and wherein a rotational direction of the second rotatable member in a position where on an outer peripheral surface of the second rotatable member, the second rotatable member is closest to the first rotatable member is opposite to the rotational direction of the first rotatable member in a position where on an outer peripheral surface of the first rotatable member, the first rotatable member is closest to the second rotatable member; and a second magnet provided non-rotatably and stationarily inside the second rotatable member, wherein the second magnet includes a plurality of magnetic poles including a second developing pole provided opposed to the image bearing member in the second developing position, a receiving pole provided upstream of the second developing pole with respect to the rotational direction of the second rotatable member and having a magnetic polarity different from that of the delivering pole, and a second feeding pole provided downstream of the receiving pole and adjacent to the receiving pole, with respect to the rotational direction of the second rotatable member, and having a magnetic polarity different from that of the receiving pole, the receiving pole being a magnetic pole, of the plurality of magnetic poles, provided closest to the delivering pole, wherein a position where on the outer peripheral surface of the second rotatable member, a magnetic flux density of the receiving pole in a normal direction relative to the outer peripheral surface of the second rotatable member is maximum is a point T, of positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a half value of the maximum, the position on an upstream side with respect to the rotational direction of the second rotatable member is a point Hu, and of the positions each where on the outer peripheral surface of the second rotatable member, the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is the half value of the maximum, the position on a downstream side with respect to the rotational direction of the second rotatable member is a point Hd, and wherein in a graph in which an ordinate represents the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member and an abscissa represents an angle of the second rotatable member with respect to the rotational direction of the second rotatable member, in a case where of positions each where the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a value which is 10% of the maximum of the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member, the position on an upstream side with respect to the rotational direction of the second rotatable member is a point Cu, of positions each where the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a value which is 10% of the maximum of the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member, the position on a downstream side with respect to the rotational direction of the second rotatable member is a point Cd, of positions each where the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a value which is 90% of the maximum of the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member, the position on an upstream side with respect to the rotational direction of the second rotatable member is a point Du, of positions each where the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member is a value which is 90% of the maximum of the magnetic flux density of the receiving pole in the normal direction relative to the outer peripheral surface of the second rotatable member, the position on a downstream side with respect to the rotational direction of the second rotatable member is a point Dd, an angle formed by a rectilinear line L21C connecting the rotation center R2 and the point Cu and a rectilinear line L22C connecting the rotation center R2 and the point Cd is Wc, and an angle formed by a rectilinear line L21D connecting the rotation center R2 and the point Du and a rectilinear line L22D connecting the rotation center R2 and the point Dd is Wd, and the following relationship is satisfied: Wd/Wc≥40%.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A first embodiment will be described using
An image forming apparatus 100 is a full-color image forming apparatus, and in the case of this embodiment, the image forming apparatus 100 is, for example, an MFP (multi-function peripheral) having a copy function, a printer function, and a scan function. The image forming apparatus 100 includes, as shown in
The image forming portions PY, PM, PC, and PK for the respective colors include primary chargers 21Y, 21M, 21C, and 21K, developing devices 1Y, 1M, 1C, and 1K, optical write portions (exposure devices) 22Y, 22M, 22C, and 22K, photosensitive drums 28Y, 28M, 28C, and 28K, and a cleaning devices 26Y, 26M, 26C, and 26K, respectively. Further, the image forming apparatus 100 includes a transfer device 2 and a fixing device 3. Incidentally, structures of the image forming portions PY, PM, PC, and PK are similar to each other, and therefore, in the following, description will be described using the image forming portion PY as a representative.
The photosensitive drum 28Y as an image bearing member is a photosensitive member, having a photosensitive layer formed of a resin such as polycarbonate, containing an organic photoconductor (OPC), and is constituted so as to be rotated at a predetermined speed. The primary charger 21Y includes a corona discharge pole disposed at a periphery of the photosensitive drum 28Y and electrically charges a surface of the photosensitive drum 28Y by generated ions.
In the optical write portion 22Y, a scanning optical device is assembled, and by exposing the charged photosensitive drum 28Y to light on the basis of image data, a potential of an exposed portion is lowered, so that a charge pattern (electrostatic latent image) corresponding to the image data is formed. The developing device 1Y develops the electrostatic latent image, formed on the photosensitive drum 28Y, by transferring a developer accommodated therein onto the photosensitive drum 28Y. The developer is prepared by mixing a carrier with toner of an associated color, and the electrostatic latent image is visualized (developed) with the toner.
The transfer device 2 includes primary transfer rollers 23Y, 23M, 23C, and 23K, an intermediary transfer belt 24, and a secondary transfer roller 25. The intermediary transfer belt 24 is wound around the primary transfer rollers 23Y, 23M, 23C, and 23K and a plurality of rollers, and is supported so as to be travelable.
The primary transfer rollers 23Y, 23M, 23C, and 23K are disposed in a named order from above in
The toner images of the respective colors formed on the photosensitive drums 28Y, 28M, 28C, and 28K are successively transferred onto the intermediary transfer belt 24 by the primary transfer rollers 23Y, 23M, 23C, and 23K, respectively, so that a color toner image including superimposed layers of the colors of yellow, magenta, cyan, and black. The thus-formed toner image is transferred by the secondary transfer roller 25 onto the recording material fed from a cassette in which recording materials are accommodated. The recording material on which the toner image is transferred is pressed and heated in the fixing device 3. By this, the toner on the recording material is melted, so that the color image is fixed on the recording material.
Developer storage portions 27Y, 27M, 27C, and 27K are provided correspondingly to the developing devices 1Y, 1M, 1C, and 1K, respectively, and in which bottles accommodating developers corresponding to the colors of yellow, magenta, cyan, and black are exchangeably mounted in a named order from above, respectively. The developer storage portions 27Y, 27M, 27C, and 27K are constituted so that the developers are capable of being fed (supplied) therefrom to the developing devices 1Y, 1M, 1C, and 1K corresponding to the colors of the developers stored therein, respectively.
For example, a toner weight ratio of the developer accommodated in each bottle is 80 to 95%, and a toner weight ratio of the developer in each of the developing devices 1Y, 1M, 1C, and 1K is 5 to 10%. For that reason, when the toner is consumed by development in each of the developing devices 1Y, 1M, 1C, and 1K, the developer containing the toner in an amount corresponding to a consumption amount of the toner is supplied, so that the toner weight ratio of the developer in each of the developing devices 1Y, 1M, 1C, and 1K is maintained in a constant amount.
Next, the photosensitive drums 1Y, 1M, 1C, and 1K will be specifically described using
Incidentally, structures of the developing devices 1Y, 1M, 1C, and 1K are the same, and therefore, in the following, the developing device 1Y will be described as a representative.
The developing device 1Y includes, as shown in
The first developing roller 30 is a developer carrying member which is rotationally driven, and is provided at a position adjacent to the photosensitive drum 28Y so that a rotational axis thereof is substantially parallel to a rotational axis of the photosensitive drum 28Y. The first developing roller 30 includes a first sleeve 33 which is rotatable, and the first magnet (fixed magnet) 36 non-rotationally provided inside the first sleeve 33 and for attracting the developer to a surface of the first sleeve 33 by a magnetic force. Then, the first developing roller 30 attracts (carries) the developer, scooped from the developer supplying screw 42, on the basis of the magnetic force, and develops the electrostatic latent image formed on the rotating photosensitive drum 28Y (image bearing member), with the developer.
The first sleeve 33 is a non-magnetic cylindrical member and is rotationally driven about a rotation shaft 39. A rotational direction of the first sleeve 33 is the clockwise direction as indicated by an arrow in
The first magnet 36 is disposed inside the first sleeve 33 and includes, as shown in
The developer attracted onto the first sleeve 33 is conveyed toward the photosensitive drum 28Y by a rotation operation of the first sleeve 33, so that the electrostatic latent image formed on the photosensitive drum 28Y is developed with the developer. After the electrostatic latent image formed on the photosensitive drum 28Y is developed with the developer, the developer on the first sleeve 33 is conveyed to the neighborhood of the second developing roller 31 by the rotation operation of the first sleeve 33. Then, in the neighborhood of a closest position between the first developing roller 30 and the second developing roller 31, the developer is peeled off from the first sleeve 33 and then delivered to a surface of a second sleeve 34 by a magnetic field generated by the first magnet 36 included in the first developing roller 30 and by the second magnet 37 included in the second developing roller 31.
The second developing roller 31 is a developer carrying member which is rotationally driven and is provided downstream of the first developing roller 30 with respect to the rotational direction of the photosensitive drum 28Y, and a rotation center R2 of the second developing roller 31 is positioned above a rotation center R1 of the first developing roller 30 with respect to the vertical direction. To the second developing roller 31, the developer is delivered from the first developing roller 30 by the magnetic force (
The second developing roller 31 is, similarly as the first developing roller 30, provided at a position adjacent to the photosensitive drum 28Y so that a rotational axis thereof is substantially parallel to a rotational axis of the photosensitive drum 28Y. Accordingly, the second developing roller 31 and the first developing roller 30 are substantially parallel to each other in rotational axis.
Such a second developing roller 31 includes a second sleeve 34 which is rotatable, and the second magnet (fixed magnet) 37 non-rotationally provided inside the second sleeve 34 and for attracting the developer to a surface of the second sleeve 34 by a magnetic force. Then, on the basis of the magnetic force, to the second developing roller 31, the developer is delivered from the first developing roller 30 (the first sleeve 33), and the second developing roller 31 attracts (carries) the developer, and develops the electrostatic latent image formed on the rotating photosensitive drum 28Y, with the developer. Incidentally, on a side of the second developing roller 31, the peeling roller 32 described later is positioned.
The second sleeve 34 is a non-magnetic cylindrical member and is rotationally driven about a rotation shaft 40. A rotational direction of the second sleeve 34 is the clockwise direction as indicated by an arrow in
The second magnet 37 is disposed inside the second sleeve 34 and includes, as shown in
The developer attracted onto the second sleeve 34 is conveyed toward the photosensitive drum 28Y by a rotation operation of the second sleeve 34, so that the electrostatic latent image formed on the photosensitive drum 28Y is developed with the developer. After the electrostatic latent image formed on the photosensitive drum 28Y is developed with the developer, the developer remaining on the second sleeve 34 is conveyed to the neighborhood of the peeling roller 32 by the rotation operation of the second sleeve 34. Then, in the neighborhood of a closest position between the second developing roller 31 and the peeling roller 32, the developer is delivered from the second sleeve 34 to a third sleeve 35 of the peeling roller 32 by a magnetic field generated by the second magnet 37 included in the second developing roller 31 and by the third magnet 38 included in the peeling roller 32.
The peeling roller 32 as a peeling portion is provided on a side opposite from the photosensitive drum 28Y with respect to a rotation center of the second sleeve 34 and peels off, from the second developing roller 31, the developer after the electrostatic latent image on the photosensitive drum 28Y is developed by the second developing roller 31. Specifically, the peeling roller 32 is a developer carrying member which is rotationally driven, and is provided between the second developing roller 31 and the developer collecting screw 44 so that a rotation center thereof is positioned above the rotation center R2 of the second developing roller 31.
Further, the peeling roller 32 is disposed so that a rotational axis thereof is substantially parallel to a rotational axis of the second developing roller 31. Such a peeling roller 32 includes a third sleeve 35 which is rotatable, and the third magnet (fixed magnet) 38 non-rotationally provided inside the third sleeve 35 and for attracting the developer to a surface of the third sleeve 35 by a magnetic force, and is constituted so that the developer is delivered from the second developing roller 31 thereto on the basis of the magnetic force.
The third sleeve 35 is a non-magnetic cylindrical member and is rotationally driven about a rotation shaft 41. A rotational direction of the third sleeve 35 is the counterclockwise direction as indicated by an arrow in
The third magnet 38 is disposed inside the third sleeve 35 and includes, as shown in
The developer attracted to the third sleeve 35 is conveyed to a downstream side of the rotational direction by a rotation operation of the third sleeve 35 is peeled off from the third sleeve 35 at a position close to the developer collecting screw 44 by the third magnet 38 included in the peeling roller 32, so that the developer is dropped toward a guiding member 45 positioned below with respect to the vertical direction, by a self-weight thereof. Then, the developer dropped on the guiding member 45 is guided toward the developer collecting screw 44 by its own weight.
The guiding member 45 and the developer collecting screw 44 constitute a developer collecting portion 47 as a collecting portion for collecting the developer peeled off from the third sleeve 35 on the peeling roller 32. In the developer collecting portion 47, the developer collecting screw 44 is disposed so that a rotation center thereof is positioned below a rotation center of the peeling roller 32 in the vertical direction, and conveys the developer delivered (collected) from the peeling roller 32, while stirring the developer.
The guiding member 45 as a guiding portion is disposed below the peeling roller 32 with respect to the vertical direction, and guides the developer, peeled off by the peeling roller 32, toward the developer collecting screw 44. Such a guiding member 45 is provided with an inclined surface 45a along which the developer slides down by its own weight in order to reliably guide the peeled developer toward the developer collecting screw 44. The inclined surface 45a is inclined with respect to a horizontal direction so that a position thereof on the developer collecting screw 44 side is lower than a lower position of the peeling roller 32.
The developer collecting screw 44 as a collecting portion and a conveying (feeding) portion conveys the collected developer to a developer circulating portion 46 described below. That is, the developer collecting screw 44 is a screw conveying (feeding) member used for conveying the developer, collected by being slide down along the inclined surface 45a of the guiding member 45, in one direction while stirring the developer.
The developer circulating portion 46 is a supplying portion for supplying the developer to the first developing roller 30, and the developer circulating portion 46 includes a regulating member 50, the developer supplying screw 42, and the developer stirring screw 43. In the developer circulating portion 46, the developer is supplied to the first developing roller 30 while the developer is conveyed in the substantially horizontal direction while being stirred in the developer supplying screw 42 and the developer stirring screw 43. Further, as described above, the developer collected by the developer collecting portion 47 is dropped by its own weight and is guided to the developer circulating portion 46.
The developer supplying screw 42, the developer stirring screw 43, and the developer collecting screw 44 are screw conveying members for conveying the developer in one direction while stirring the developer, and the developer supplying screw 42 and the developer stirring screw 43 are positioned below the developer collecting screw 44 with respect to the vertical direction. Further, the developer supplying screw 42, the developer stirring screw 43, and the developer collecting screw 44 are disposed so that their rotational axes are substantially parallel to each other. The rotational axes of these screws are also substantially parallel to the rotational axis of the first developing roller 30.
The developer supplying screw 42 is positioned between the first developing roller 30 and the developer stirring screw 43, and between itself and the developer stirring screw 43, a partition wall 48 of the developing container 60 is provided. The partition wall 48 of the developing container 60 is extended along rotational axis directions of the developer supplying screw 42 and the developer stirring screw 43. The partition wall 48 is provided with a communication opening (not shown) for establishing communication between a first feeding path 61 along which the developer is fed by the developer supplying screw 42 and a second feeding path 62 along which the developer is fed by the developer stirring screw 43 is provided.
The developer stirred by the developer collecting screw 44 passes through a communication opening (not shown) formed in a partition wall 63 of the developing container 60 positioned between the developer collecting screw 44 and the developer supplying screw 42 and then is dropped toward the developer supplying screw 42 by its own weight. The above-described guiding member 45 is formed integrally with the partition wall 63, and above the partition wall 63, the developer collecting screw 44 is disposed.
A position of the communication opening through which the developer stirred by the developer collecting screw 44 is dropped by its own weight and is guided into the developer circulating portion 46 may preferably be disposed while avoiding a region (an intermediary portion with respect to the rotational axis direction of the developer supplying screw 42) in which the developer is supplied toward the first developing roller 30. In this embodiment, the position of the communication opening is a position where the communication opening position is included in a range of a downstream end portion (terminal portion) with respect to a developer feeding direction of the first feeding path 61 in which the developer supplying screw 42 is disposed.
Developer feeding directions of the developer supplying screw 42 and the developer stirring screw 43 are mutually opposite directions. Further, a starting end side (upstream end side in the developer feeding direction) and a terminal end side (downstream end side in the developer feeding direction) of the first feeding path 61 in which the developer supplying screw 42 is disposed, and a terminal end side and a starting end side of the second feeding path 62 in which the developer stirring screw 43 is disposed communicate with each other, respectively, via communication openings provided in the partition wall 48. Accordingly, the developer is circulated in the rotational directions of the developer supplying screw 42 and the developer stirring screw 43 indicated by arrows in
A developer supply opening 51 (see
As described above, a toner weight ratio of the developer accommodated in the bottle of the developer storage portion 27Y is larger than a toner weight ratio of the developer in the developing device 1Y, and therefore, by adjusting an amount of the developer supplied to the developer stirring screw 43, the toner weight ratio of the developer in the developing device 1Y can be maintained at a certain level.
A toner concentration detecting sensor 49 (see
The regulating member 50 is disposed adjacent to the first developing roller 30 and is used for regulating an amount of the developer supplied from the developer circulating portion 46 to the first developing roller 30. The regulating member 50 can be constituted so as to regulate an amount of the developer attracted to the first developing roller 30, on the basis of a gap between the surface of the first sleeve 33 of the first developing roller 30 and an end portion of the regulating member 50.
A circulating path of the developer in the developing container 60 is such that the developer is fed in the substantially horizontal direction while being stirred in the developer circulating portion 46 and thereafter is supplied to the first developing roller 30, and then is delivered from the first developing roller 30 to the second developing roller 31 positioned above the first developing roller 30, on the basis of the magnetic force. Then, the developer is delivered from the second developing roller 31 to the peeling roller 32 positioned beside the second developing roller 31, on the basis of the magnetic force again, and thereafter, is peeled off from the peeling roller 32 by the third magnet 38 included in the peeling roller 32. Further, the developer is collected by the developer collecting portion 47 and then is guided again into the developer circulating portion 46.
Further, as described above, in this embodiment, a two-component development type is used as a development type, and as the developer, a developer obtained by mixing non-magnetic toner having a negative charging property with a carrier having a magnetic property is used. The non-magnetic toner is toner obtained by containing a colorant, a wax component, and the like in a resin such as polyethylene or styrene-acrylic resin, by forming the mixture in powder through pulverization or polymerization, and then by adding fine powder of titanium oxide, silica, or the like to a surface the powder. The magnetic carrier is a carrier obtained by coating a resin material on a surface layer of a core comprising resin particles obtained by kneading ferrite particles or magnetic powder. The toner concentration in the developer (a weight ratio of the toner to the developer) in an initial state is 8% in this embodiment.
In general, the two-component development type using the toner and the carrier has a feature such that stress exerted on the toner is less than stress exerted on the toner in a one-component development type using a one-component developer because the toner and the carrier are charged to predetermined polarities by subjecting the toner and the carrier to triboelectric contact. On the other hand, by long-term use, an amount of a contaminant (spent) deposited on the carrier surface increases, and therefore, toner charging capacity gradually lowers. As a result, problems of a fog and a toner scattering arise. Although it would be considered that an amount of the carrier accommodated in the developing device is increased in order to prolong a lifetime of the two-component developing device, this causes upsizing of the developing device, and therefore is not desirable.
In order to solve the above-described problems on the two-component developer, in this embodiment, an ACR (auto carrier refresh) type is employed. The ACR type is a type such that an increase in amount of a deteriorated developer is suppressed by not only supplying a fresh developer little by little from the developer storage portion 27Y into the developing device 1Y but also discharging the developer, deteriorated in charging performance, little by little through a discharge opening (not shown) of the developing device 1Y. By this, the deteriorated carrier in the developing device 1Y is replaced little by little with a fresh carrier, so that the charging performance of the carrier in the developing device 1Y can be maintained at an approximately constant level.
Next, magnetic pole constitutions of the first magnet 36, the second magnet 37, and the third magnet 38 included in the first developing roller 30, the second developing roller 31, and the peeling roller 32, respectively, which are shown in
As shown in
Magnetic flux densities of the magnetic poles 101 to 107 in this embodiment are magnetic pole 101=290 gauss, magnetic pole 102=770 gauss, magnetic pole 103=1060 gauss, magnetic pole 104=1640 gauss, magnetic pole 105=870 gauss, magnetic pole 106=360 gauss, and magnetic pole 107=450 gauss, respectively.
The magnetic pole 101 is an S pole and is disposed in a position opposing the regulating member 50 through the first sleeve 33, and adjusts an amount of the developer conveyed on the first sleeve 33 as described above. The magnetic pole 104 as a first delivering pole is an N pole and is disposed in a position opposing the photosensitive drum 28Y through the first sleeve 33, and is a magnetic pole for developing the electrostatic latent image, formed on the photosensitive drum 28Y, with the developer. Hereinafter, the magnetic pole 104 is referred to as the first developing pole 104 in some cases.
The magnetic pole 106 as a delivering pole is the N pole and is a magnetic pole for delivering the developer from the first sleeve 33 to the second sleeve 34 by a magnetic field generated in cooperation with the second magnet 37 of the second developing roller 31, and is hereinafter referred to as a delivering pole 106 in some cases.
The magnetic pole 107 is the N pole and is used for attracting the developer, supplied from the developer supplying screw 42, to the first sleeve 33. The magnetic poles 102, 103, and 105 are the N pole, the S pole, and the N pole, respectively, and are used as feeding poles for feeding upward the developer attracted by the magnetic pole 107 with rotation of the first sleeve 33. Of these magnetic poles, the magnetic pole 105 is a first magnetic pole upstream of and adjacent to the delivering pole 106 with respect to the rotational direction of the first sleeve 33, and is hereinafter referred to as a first feeding pole 105 in some cases. The first developing pole 104 is positioned upstream of and adjacent to the first feeding pole 105 with respect to the rotational direction of the first sleeve 33.
Further, the magnetic pole 107 is disposed on a side downstream of the delivering pole 106 with respect to the rotational direction of the first sleeve 33 and has the same polarity as the delivering pole 106. The delivering pole 106 and the magnetic pole 107 form a low-magnetic force portion 110 lower in magnetic force than the delivering pole 106 by a repelling magnetic field therebetween in cooperation with each other. By this low-magnetic force portion 110, the developer is peeled off from on the first sleeve 33, and delivery of the developer from the first sleeve 33 to the second sleeve 34 is promoted. Incidentally, the low-magnetic force (portion 110 may have substantially no magnetic force in this embodiment, but may have a low magnetic force, and for example, may be a magnetic pole of 50 gauss or less in magnetic force (normal component Br of magnetic flux density). The same applies to a low-magnetic force portion 210 of the second magnet 37 shown in
As shown in
Magnetic flux densities of the magnetic poles 201 to 207 in this embodiment are magnetic pole 201=562 gauss, magnetic pole 202=820 gauss, magnetic pole 203=1560 gauss, magnetic pole 204=870 gauss, magnetic pole 205=720 gauss, magnetic pole 206=690 gauss, and magnetic pole 207=280 gauss, respectively.
The magnetic pole 201 as the receiving pole is a magnetic pole for attracting the developer from the first sleeve 33 to the second sleeve 34 by a magnetic field generated in cooperation with the magnetic pole 106 of the first magnet 36 of the first developing roller 30. The magnetic pole 207 is a magnetic pole for delivering the developer from the second sleeve 34 to the third sleeve 35 by a magnetic field generated in cooperation with the third magnetic 38 of the peeling roller 32.
Further, the magnetic pole 201 is the S pole different in polarity from the delivering pole 106 and is used for attracting the developer from the first developing roller 30 (first sleeve 33) to the second sleeve 34 as described above. The magnetic pole 203 as a second delivering pole is the S pole and is a magnetic pole which is disposed in a position opposing the photosensitive drum 28Y through the second sleeve 34 and which is for developing the electrostatic latent image formed on the photosensitive drum 28Y. Hereinafter, the magnetic pole 203 is referred to as a second delivering pole 203 in some cases.
The magnetic poles 202, 204, 205 and 206 are the N pole, the N pole, the S pole, and the N pole, and are used for feeding upward the developer attracted by the magnetic pole 201 with rotation of the second sleeve 34. Of these magnetic poles, the magnetic pole 202 is a second magnetic pole positioned downstream of and adjacent to the receiving pole 201 with respect to the rotational direction of the second sleeve 34, and is hereinafter referred to as a second feeding pole 202 in some cases. The second delivering pole 203 is positioned downstream of and adjacent to the second feeding pole 202 with respect to the rotational direction of the second sleeve 34.
The magnetic pole 207 is the S pole and delivers the developer, after passing through a developing region with the photosensitive drum 28Y corresponding to the magnetic pole 203, from the second sleeve 34 to the third sleeve 35 opposing the second sleeve 34 by a magnetic field generated in cooperation with a magnetic pole 303 in the third magnet 38 included in the peeling roller 32.
Further, the magnetic pole 207 is disposed on a side upstream of the receiving pole 201 with respect to the rotational direction of the second sleeve 34 and has the same pole as the receiving pole 201. The receiving pole 201 and the magnetic pole 207 form the low-magnetic force portion 210 lower in magnetic force than the magnetic pole 207 by a repelling magnetic field generated in cooperation with each other. By this low-magnetic force portion 210, the developer is peeled off from on the second sleeve 34, and delivery of the developer from the first sleeve 33 to the second sleeve 34 is promoted. Further, by the low-magnetic force portion 210, it is possible to prevent attraction of the developer to a closest portion between the first sleeve 33 and the second sleeve 34, and pressure exerted on the developer can be suppressed.
As shown in
Magnetic flux densities of the magnetic poles 301 to 305 in this embodiment are magnetic pole 301=300 gauss, magnetic pole 302=650 gauss, magnetic pole 303=610 gauss, magnetic pole 304=610 gauss, and magnetic pole 305=540 gauss, respectively.
The magnetic pole 303 is the N pole different polarity from the magnetic pole 207 and is used for attracting the developer, peeled off from the second sleeve 34 as described above, to the third sleeve 35. The magnetic poles 301, 302, and 304 are the N pole, the S pole, and the S pole are used for feeding the developer on the third sleeve 35 with rotation of the third sleeve 35. Particularly, the magnetic pole 304 is used for feeding downward the developer attracted by the magnetic pole 303 with rotation of the third sleeve 35. The magnetic pole 305 is the N pole and is peeling pole used for peeling off the developer, attracted to the third sleeve 35, from the third sleeve 35 by a repelling magnetic field generated in cooperation with the magnetic pole 301 having the same pole as the magnetic pole 305.
Next, a magnetic pole arrangement relationship between the first magnet 36 and the second magnet 37 disposed inside the first developing roller 30 and the second developing roller 31, respectively, will be described using
In this embodiment, as described above, the developer in the developing device 1Y is moved from the surface of the first sleeve 33 of the first developing roller 30 to the surface of the second sleeve 34 of the second developing roller 31 by magnetic fields of the delivering pole 106 in the first developing roller 30 and the receiving pole 201 in the second developing roller 31, and then is moved onto the surface of the third sleeve 35 of the peeling roller 32 after being used in a developing step of the electrostatic latent image on the photosensitive drum 28Y.
A process (arrow F1) in which the developer is delivered from on the first sleeve 33 of the first developing roller 30 onto the second sleeve 34 of the second developing roller 31 will be described. As indicated by the arrow F1 in
Here, a position (peak position) of a maximum (value) (peak value) of a normal component of a magnetic flux density of the receiving pole 201 on the surface of the second sleeve 34 is taken as a point T (
Feeding of the developer from the first feeding pole 105 to the delivering pole 106 of the first sleeve 33 is made by a force by rotation of the first sleeve 33 and a magnetic force along magnetic flux lines extending from the first feeding pole to the delivering pole 106. The peak value of the magnetic flux density of the delivering pole 106 is not more than a peak value (maximum of normal component) of the magnetic flux lines of the receiving pole 201. Further, a magnetic field (delivering magnetic field) which is formed by the delivering pole 106 and the receiving pole 201 and which is for delivering the developer from the first sleeve 33 to the second sleeve 34 is constituted so that a repulsive force region in which the magnetic force in the rotational direction R1 in the neighborhood of an outer peripheral surface of the first sleeve 33 becomes negative in polarity is generated in a range on a side upstream of a point P1 of intersection between the rectilinear line L4 and the first sleeve 33 (
The delivering magnetic field is constituted so that an attracting force region in which the magnetic force in the direction of the rotation center R2 in the neighborhood of an outer peripheral surface of the second sleeve 34 becomes positive in polarity is generated in a range on a side upstream of a point P2 of intersection between the rectilinear line L4 and the second sleeve 34 (
Incidentally, the magnetic flux lines extending from the second feeding pole 202 are connected to not only the receiving pole 201 but also the first feeding pole 105, of the first developing roller 30, constituted by the S pole different in polarity from the second feeding pole 202. When as regards a magnetic force acting on the developer on the second sleeve 34 in the neighborhood of the second feeding pole 202, a magnetic field between the first feeding pole 105 and the second feeding pole 202 becomes predominant over a magnetic field between the second feeding pole 202 and the receiving pole 201, as indicated by an arrow F2 in
In order to suppress such a movement of the developer in the arrow F2 direction, it may only be required that the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened and that the magnetic field between the second feeding pole 202 and the receiving pole 201 is strengthened. As a method therefor, a method in which the magnetic flux density peak value of the receiving pole 201 is increased would be considered. However, when the magnetic flux density peak value of the receiving pole 201 is increased, a force for constraining the developer in the neighborhood of a closest position between the first sleeve 33 and the second sleeve 34 becomes strong and thus pressure is exerted on the developer, so that deterioration of the developer is accelerated. When the developer is deteriorated, a charge amount of the toner lowers, so that there is a liability that the electrostatic latent image cannot be developed on the photosensitive drum 28Y with the toner in an appropriate amount.
For the above-described reasons, it is not preferable that the magnetic flux density peak value of the receiving pole 201 is simply increased. Further, the delivery of the developer is carried out between the delivering pole 106 and the receiving pole 201, and therefore, ordinarily, downstream of the delivering pole 106, the magnetic pole 107 which has the same polarity and which is a repelling pole is disposed, and upstream of the receiving pole 201, the magnetic pole 207 which has the same polarity and which is a repelling pole is disposed. For that reason, a half-value width of the delivering pole 106 on the downstream side and a half-value width of the receiving pole 201 on the upstream side are liable to become wide. For that reason, the magnetic field acting between the delivering pole 106 and the first feeding pole 105 and the magnetic field acting between the receiving pole 201 and the second feeding pole 202 become weak. In the case where in order to narrow the half-value width, on the side downstream of the delivering pole 106 or on the side upstream of the receiving pole 201, the magnetic pole which has the same polarity and which is the repelling pole is added, movement of the developer on the associated sleeve occurs, and therefore, it is not preferable that such a magnetic pole is disposed.
Therefore, in this embodiment, the receiving pole 201 is set as follows. First, as shown in
By this, the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened, and the magnetic field between the second feeding pole 202 and the receiving pole 201 is strengthened. Further, a feeding property of the developer from the first feeding pole 105 to the delivering pole 106 of the first sleeve 33 is improved. As a result of this, it becomes possible to suppress movement of the developer between the first feeding pole 105 of the first developing roller 30 and the second feeding pole 202 of the second developing roller 31.
A magnetic property distribution of the second magnet 37 in this embodiment is shown in each of
Here, as described above, a shape of the magnetic flux density of the receiving pole 201 is set so that of the half-value widths of the magnetic flux density peak value of the receiving pole 201 in the normal direction of the receiving pole 201, the upstream-side angle wθ21 is the downstream-side angle 2θ22 or less. Thus, of the half-value widths of the magnetic flux density of the receiving pole 201 close to the first feeding pole 105, the downstream-side angle wθ22 is widened, so that a magnetic field between the first feeding pole 105 and the delivering pole 106 is strengthened, and a magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened. Further, occurrence of movement of the developer between the first feeding pole 105 and the second feeding pole 202 as indicated by the arrow F2 is suppressed, so that occurrence of an abnormal image (image in vertical stripe shape) due to this can be suppressed.
Further, in order to weaken the magnetic field between the first feeding pole 105 and the second feeding pole 202, by employing a constitution such as the angle difference of Δwθ≥0 in which only the downstream-side angle of the half-value widths the magnetic flux density of the receiving pole 201 close to the second feeding pole 202 than the magnetic flux density peak value of the receiving pole 201 in the normal direction of the delivering pole 106 is simply increased, so that it becomes possible to suppress an increase in force for constraining the developer in the neighborhood of the closest position between the first sleeve 33 and the second sleeve 34, and thus deterioration of the developer can be suppressed.
Incidentally, of the second magnet 37, a part of the magnet forming the receiving pole 201 with respect to a circumferential direction is cut away, or a magnet different in magnetic force is embedded in the cut-away portion, so that as described above, a magnetic flux density distribution of the receiving pole 201 may be made asymmetric.
Next, a comparison example for comparison with this embodiment will be described using
A graph shown in
As described above, a shape of the magnetic flux density of the receiving pole 201A in the comparison example is set so that the angle wθ22 is smaller than the angle wθ21. Thus, in a constitution in which the downstream-side angle wθ22 of the half-value widths of the receiving pole 201A close to the second feeding pole 202 is narrow, the magnetic field between the second feeding pole 202 and the receiving pole 201A is weak, and the magnetic field between the first feeding pole 105 and the second feeding pole 202 cannot be sufficiently weakened. For this reason, movement of the developer between the first feeding pole 105 and the second feeding pole 202 occurs, so that the above-described fog image in the vertical stripe shape occurs. That is, non-uniformity occurs in coating state of the developer on the second sleeve 34, and an uneven image occurs on an output image. On the other hand, in this embodiment, the magnetic characteristic of the second magnet 37 is characteristics as shown in
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the angle wθ21 and the angle wθ22 in the magnetic flux density distribution of the receiving pole 201 were changed, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
In the experiment, the occurrence status of the stripe-shaped fog image on the output image was evaluated in the following manner.
Solid white images were formed on 10 A3-sized sheets, and the number of vertical stripes on the output image was measured.
In the case where there was no vertical stripe on the solid white images on the 10 A3-sized sheets, the solid white images were formed on 100 A3-sized sheets and then the vertical stripes were checked.
A result of this experiment is shown in tables 1 and 2.
Symbols in a row of the abnormal image in each of the tables 1 and 2 are results of evaluation of the occurrence status of the stripe-shaped fog image (abnormal image), and contents thereof are as follows.
x: On a single A3-sized sheet, 10 or more vertical) stripes were recognized.
Δ: On the single A3-sized sheet, about one vertical stripe was recognized.
◯: On 10 A3-sized sheets, about one vertical stripe was recognized.
In the above evaluation, “o” shows a level such that the abnormal image does not substantially occur practically.
The constitutions of the first developing roller 30 and the second developing roller 31 are as shown in
The table 1 shows the result in the case where from a state of angle wθ21=12 degrees and angle wθ22=9 degrees in the comparison example, the angle wθ22 is increased. In the case where the angle difference Δwθ which is a difference of the angle wθ21 from the angle wθ22 is Δwθ<0, i.e., in the case where the angle wθ22 is smaller than the angle wθ21, it was found that the occurrence of the abnormal image cannot be suppressed. This is because as in the comparison example shown in
On the other hand, in the case of Δwθ≥0, i.e., in the case where the angle wθ22 is not less than the angle wθ21, it was found that the occurrence of the abnormal image can be suppressed. This is because as described with reference to
The table 2 shows the result in the case where a condition of the angle wθ22 is changed in a constitution in which the half-value width of the receiving pole 201 is narrower than that in the table 1. Similarly as the result of the table 1, it was found that the occurrence of the abnormal image can be suppressed by satisfying Δwθ≥0. However, in the condition of the table 2, in the angle difference Δwθ=0, compared with the result of the table 1, the occurrence of the abnormal image cannot be sufficiently suppressed. This is because the half-value width of the receiving pole 201 when the angle difference Δw in the table 1 is Δwθ=0 is 24 degrees, whereas the half-value width of the receiving pole 201 when the angle difference Δw in the table 2 is Δw=0 is 16 degrees narrower than 24 degrees. When the half-value width is narrow, due to assembling tolerances of the first magnet 36 and the second magnet 37, some change in magnetic pole position by the influence of variation in magnetization, and the like, the magnetic field between the receiving pole 201 and the second feeding pole 202 is changed in a weakening direction in some instances. In this case, an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 between the first feeding pole 105 and the second feeding pole 202 becomes small (weak). Accordingly, in the case where the half-value width is narrow, it is preferable that the angle difference Δwθ>0 is satisfied.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106 on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 106 and the receiving pole 201, and then is conveyed on the second sleeve 34 from the receiving pole 201 to the second feeding pole 202. In such a constitution, the developer is moved by the magnetic force along the magnetic field from the first feeding pole 105 to the second feeding pole 202 in some cases. On the other hand, in this embodiment, the receiving pole 201 satisfied Δwθ≥0 as described above, and therefore, the magnetic field between the second feeding pole 202 and the receiving pole 201 weakens the magnetic field between the first feeding pole 105 and the second feeding pole 202, so that movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed. For this reason, the occurrence of the above-described stripe-shaped fog image can be suppressed.
Particularly, even in an image forming apparatus in which an image forming speed (process speed) is high, the movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed, so that the occurrence of the above-described stripe-shaped fog image can be suppressed. Further, the developer is stably circulated from the first developing roller 30 and then by the second developing roller 31, the peeling roller 32, and the developer circulating portion 46, so that it is possible to provide the developing device 1Y and the image forming apparatus in which stable image output is carried out.
Incidentally, set values employed in this embodiment are examples, and as described above, the angle difference Δwθ may desirably satisfy Δw0≥0°, preferably Δwθ≥3°, more preferably Δwθ≥6°. This is because magnetic flux lines become easier to extend between the receiving pole 201 and the second feeding pole 202 when the angle difference Δwθ becomes larger, and thus an effect such that the magnetic field acting between the receiving pole 201 and the second feeding pole 202 weakens the magnetic field acting between the first feeding pole 105 and the second feeding pole 202.
A second embodiment will be described using
In the case of the above-described first embodiment, as shown in
On the other hand, in this embodiment, as shown in
This flat shape will be described.
Incidentally, Hu is similarly as the first embodiment, of half-value positions of the maximum value of the normal component of the magnetic flux density of the receiving pole 201B, an upstream-side position with respect to the rotational direction of the second sleeve 34. Further, Hd is, similarly as in the first embodiment, of the half-value positions of the normal component of the magnetic flux density of the receiving pole 201B, a downstream-side position with respect to the rotational direction of the second sleeve 34.
Further, a rectangular area enclosed by the rectilinear lines VL21, VL22, HLt, and HLh is an area S, and in the graph of
As described above, in order to suppress the movement of the developer by weakening the magnetic field from the first feeding pole 105 to the second feeding pole 202, it is effective that the magnetic field between the second feeding pole 202 and the receiving pole 201B is strengthened. For this reason, it would be considered that the magnetic flux density peak value of the receiving pole 201B is made large, and by this, the magnetic field between the receiving pole 201B and the second feeding pole 202 can be strengthened. However, a magnetic field contributing to the delivery of the developer from the first sleeve 33 to the second sleeve 34 is also largely changed, and therefore, there is a possibility that the strengthened magnetic field leads to developer movement with rotation of the first sleeve 33 and deterioration of the developer.
Therefore, in this embodiment, the magnetic flux density peak value of the receiving pole 201B is not made large, but the area Sa which is an integrated value of values not less than the half value of the magnetic flux density peak value of the receiving pole 201B is made large. Specifically, a portion of the receiving pole 201B in the neighborhood of the magnetic flux density peak value position is formed in the flat shape so that the area ratio Sa/S of the area Sa to the area S becomes 75% or more (Sa/S≥75%). As a result, the magnetic field between the second feeding pole 202 and the receiving pole 201B is strengthened, and thus the magnetic field between the first feeding pole 105 and the second feeding pole 202 can be weakened, so that the movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed.
Incidentally, the constitution in which the shape of the receiving pole 201B in the neighborhood of the magnetic flux density is flat is not limited to one peak, but may also be a plurality of peaks, and may only be required to be constituted so as to satisfy the area ratio Sa/S≥75%. Further, a flat-shaped magnetic flux density distribution as in the receiving pole 201B may be formed by cutting away a part a magnet, of the second magnet 37, forming the receiving pole 201B or by embodying a magnet different in magnetic force in the cut-away portion.
Further, the receiving pole 201B in this embodiment employs the flat shape of the magnetic flux density in the normal direction, extending toward a downstream side and an upstream side of the position of the magnetic flux density peak value in the normal direction of the receiving pole 201 in the first embodiment. For this reason, the magnetic field between the delivering pole 106 and the receiving pole 201B is formed widely, so that the influences of the delivering pole 106 and the receiving pole 201B on a change in magnetic field due to variation in magnetization and assembling tolerance of the first magnet 36 and the second magnet 37 becomes small. That is, in this embodiment, compared with the first embodiment, movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed while widening a delivery latitude of the developer from the first sleeve 33 to the second sleeve 34 relative to a variation in magnetic pole arrangement of the first magnet 36 and the second magnet 37.
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the area S and the area Sa were changed by adjusting the magnetic flux density of the receiving pole 201B, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
Other conditions and evaluation of the experiment are the same as those of the experiment described in the first embodiment. A result of this experiment is shown in a table 3.
Constitutions of the first developing roller 30 and the second developing roller 31 in the experiment are as shown in
As is apparent from the table 3, when the area ratio Sa/S is 75% or more, occurrence of the abnormal image was able to be suppressed. This is an effect such that the neighborhood of the magnetic flux density peak value of the receiving pole 201B approaches the first feeding pole 105, and thus the magnetic field between the second feeding pole 202 and the receiving pole 201B is strengthened and the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened. On the other hand, when the area ratio Sa/S is less than 75%, magnetic flux lines between the receiving pole 201B and the second feeding pole 202 do not readily extend, and therefore, an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 was low, so that the developer was moved between the first feeding pole 105 and the second feeding pole 202, with the result that the abnormal image was incapable of sufficiently suppressing the abnormal image.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106 on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field from the delivering pole 106 to the receiving pole 201B, and then is conveyed on the second sleeve 34 from the receiving pole 201B to the second feeding pole 202. In such a constitution, the developer is moved by the magnetic force along the magnetic field from the first feeding pole 105 to the second feeding pole 202 in some cases. On the other hand, in this embodiment, the neighborhood of the magnetic flux density peak value is constituted to have a flat shape so that the receiving pole 201B satisfies the area ratio Sa/S≥75% as described above, so that the magnetic field between the second feeding pole 202 and the receiving pole 201B weakens the magnetic field between the first feeding pole 105 and the second feeding pole 202, and therefore movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed. For this reason, the occurrence of the above-described stripe-shaped fog image can be suppressed.
Incidentally, set values employed in this embodiment are examples, and as described above, the magnetic flux density distribution of the receiving pole 201B may desirably satisfy the area ratio Sa/S≥75%, preferably Sa/S≥78%, more preferably Sa/S≥80%. This is because magnetic flux lines become easier to extend between the receiving pole 201B and the second feeding pole 202 when the area ratio becomes larger, and thus an effect such that the magnetic field acting between the receiving pole 201B and the second feeding pole 202 weakens the magnetic field acting between the first feeding pole 105 and the second feeding pole 202.
A third embodiment will be described using
In the case of the above-described second embodiment, as shown in
On the other hand, in this embodiment, as shown in
This flat shape will be described.
C: value of 10% of value Lt,
D: value of 90% of value Lt,
Cu: upstream-side position, with respect to rotational direction of second sleeve 34, of positions where normal component of magnetic flux density of receiving pole 201C becomes value C,
Cd: upstream-side position, with respect to rotational direction of second sleeve 34, of positions where normal component of magnetic flux density of receiving pole 201C becomes value C,
Du: upstream-side position, with respect to rotational direction of second sleeve 34, of positions where normal component of magnetic flux density of receiving pole 201C becomes value D,
Dd: downstream-side position, with respect to rotational direction of second sleeve 34, of positions where normal component of magnetic flux density of receiving pole 201C becomes value D,
L21C: rectilinear line connecting rotation center R2 of second sleeve 34 and point Cu (chain line), L22C: rectilinear line connecting rotation center R2 and point Cd (chain line),
L21D: rectilinear line connecting rotation center R2 and point Du (chain line),
L22D: rectilinear line connecting rotation center R2 and point Dd (chain line),
Wc: angle formed by rectilinear line L21C and rectilinear line L22C, and
Wd: angle formed by rectilinear line L21D and rectilinear line L22D.
As described above, in order to suppress the movement of the developer between the first feeding pole 105 and the second feeding pole 202 by weakening the magnetic field from the first feeding pole 105 to the second feeding pole 202, it is effective that the magnetic field between the second feeding pole 202 and the receiving pole 201C is strengthened. For this reason, it would be considered that the magnetic flux density peak value of the receiving pole 201C is made large, and by this, the magnetic field between the receiving pole 201C and the second feeding pole 202 can be strengthened. However, a magnetic field contributing to the delivery of the developer from the first sleeve 33 to the second sleeve 34 is also largely changed, and therefore, there is a possibility that the strengthened magnetic field leads to developer movement with rotation of the first sleeve 33 and deterioration of the developer.
Therefore, in this embodiment, the magnetic flux density peak value of the receiving pole 201C is not made large, but the angle Wd which is a 90%-value width of the magnetic flux density peak value of the delivering pole 106C is made large. Specifically, a portion of the receiving pole 201C in the neighborhood of the magnetic flux density peak value position is formed in the flat shape so that the angle ratio Wd/Wc of the angle Wd to the angle Wc which is a 10%-value width of the magnetic flux density peak value of the receiving pole 201C becomes 40% or more (Wd/Wc≥40%). As a result, the magnetic field between the second feeding pole 202 and the receiving pole 201C is strengthened, and thus the magnetic field between the first feeding pole 105 and the second feeding pole 202 can be weakened, so that the movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed.
Incidentally, the constitution in which the shape of the receiving pole 201C in the neighborhood of the magnetic flux density is flat is not limited to one peak, but may also be a plurality of peaks, and may only be required to be constituted so as to satisfy the angle ratio Wd/Wc≥40%. Further, a flat-shaped magnetic flux density distribution as in the receiving pole 201C may be formed by cutting away a part a magnet, of the second magnet 37, forming the receiving pole 201C or by embodying a magnet different in magnetic force in the cut-away portion.
Further, the receiving pole 201C in this embodiment employs the flat shape of the magnetic flux density in the normal direction, extending toward a downstream side and a upstream side of the position of the magnetic flux density peak value in the normal direction of the receiving pole 201 in the first embodiment. For this reason, the magnetic field between the receiving pole 201C and the receiving pole 201 is formed widely, so that the influences of the delivering pole 106 and the receiving pole 201C on a change in magnetic field due to variation in magnetization and assembling tolerance of the first magnet 36 and the second magnet 37 becomes small. That is, in this embodiment, compared with the first embodiment, movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed while widening a delivery latitude of the developer from the first sleeve 33 to the second sleeve 34 relative to a variation in magnetic pole arrangement of the first magnet 36 and the second magnet 37.
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the angle Wc and the angle Wd were changed by adjusting the magnetic flux density of the receiving pole 201C, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
Other conditions and evaluation of the experiment are the same as those of the experiment described in the first embodiment. A result of this experiment is shown in a table 4.
Constitutions of the first developing roller 30 and the second developing roller 31 in the experiment are as shown in
As is apparent from the table 4, when the angle ratio Wd/Wc is 40% or more, occurrence of the abnormal image was able to be suppressed. This is an effect such that the neighborhood of the magnetic flux density peak value of the receiving pole 201C approaches the second feeding pole 202, and thus the magnetic field between the second feeding pole 202 and the receiving pole 201C is strengthened and the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened. On the other hand, when the angle ratio Wd/Wc is less than 40%, an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 by the magnetic fluxes of the receiving pole 201C was low, so that the developer was moved between the first feeding pole 105 and the second feeding pole 202, with the result that the abnormal image was incapable of sufficiently suppressing the abnormal image.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106 on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 106 and the receiving pole 201C, and then is conveyed on the second sleeve 34 from the receiving pole 201C to the second feeding pole 202. In such a constitution, the developer is moved by the magnetic force along the magnetic field between the first feeding pole 105 and the second feeding pole 202 in some cases. On the other hand, in this embodiment, the neighborhood of the magnetic flux density peak value is constituted to have a flat shape so that the receiving pole 201C satisfies the angle ratio Wd/Wc≥40% as described above, so that the magnetic field between the second feeding pole 202 and the receiving pole 201C weakens the magnetic field between the first feeding pole 105 and the second feeding pole 202, and therefore movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed. For this reason, the occurrence of the above-described stripe-shaped fog image can be suppressed.
Incidentally, set values employed in this embodiment are examples, and as described above, the magnetic flux density distribution of the receiving pole 201C may desirably satisfy the angle ratio Wd/Wc≥40%, preferably Wd/Wc≥43%, more preferably Wd/Wc≥45%. This is because magnetic flux lines become easier to extend between the receiving pole 201C and the second feeding pole 202 when the angle ratio becomes larger, and thus an effect such that the magnetic field acting between the receiving pole 20C and the second feeding pole 202 weakens the magnetic field acting between the first feeding pole 105 and the second feeding pole 202.
A fourth embodiment will be described using
In this embodiment, as shown in
In such a case of this embodiment, the magnetic flux density of the receiving pole 201D on a side downstream of the magnetic flux density peak value of the receiving pole 201D in a range close to the second feeding pole 202 is larger than the magnet field densities of the delivering poles in the same range in the first embodiment and the second embodiment. For that reason, compared with the first and second embodiments, the magnetic field between the second feeding pole 202 and the receiving pole 201D is stronger and an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 is higher. For this reason, an effect of suppressing the movement of the developer between the first feeding pole 105 and the second feeding pole 202 becomes high.
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the angle difference Δwθ and the area ratio Sa/S were changed by adjusting the magnetic flux density of the receiving pole 201D, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
Other conditions and evaluation of the experiment are the same as those of the experiment described in the first embodiment. A result of this experiment is shown in a table 5.
Constitutions of the first developing roller 30 and the second developing roller 31 in the experiment are as shown in
As is apparent from the table 5, when the angle difference Δwθ is 0(°) or more, and the area ratio Sa/S is 70% or more, occurrence of the abnormal image was able to be suppressed. This is an effect such that the neighborhood of the magnetic flux density peak value of the receiving pole 201D approaches the second feeding pole 202, and thus the magnetic field between the first feeding pole 105 and the receiving pole 201D is strengthened and the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened.
Further, even in the case of the angle difference Δwθ=−1(°) and the area ratio Sa/S=65%, the effect of suppressing the occurrence of the abnormal image was confirmed. However, in this condition, the magnetic field between the receiving pole 201D and the second feeding pole 202 is changed in a weakening direction due to some change in magnetic pole position by the influence of assembling tolerances of the first magnet 36 and the second magnet 37, and a variation in magnetization, so that an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 becomes low in some cases. For this reason, Δwθ≥0 may preferably be satisfied, and in this case, Sa/S≥65% may only be required to be satisfied. However, it is more preferable that the angle difference Δwθ≥0 and the area ratio Sa/S≥70% are satisfied.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106 on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 106 and the receiving pole 201D, and then is conveyed on the second sleeve 34 from the receiving pole 201D to the second feeding pole 202. In such a constitution, the developer is moved by the magnetic force along the magnetic field between the first feeding pole 105 and the second feeding pole 202 in some cases. On the other hand, in this embodiment, the magnetic flux density of the receiving pole 201D satisfies the angle difference Δwθ≥0 and the area ratio Sa/S≥65%, preferably the area ratio Sa/S≥70% as described above, so that the magnetic field between the second feeding pole 202 and the receiving pole 201D weakens the magnetic field between the first feeding pole 105 and the second feeding pole 202, and therefore movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed. For this reason, the occurrence of the above-described stripe-shaped fog image can be suppressed.
A fifth embodiment will be described using
In this embodiment, as shown in
In such a case of this embodiment, the magnetic flux density of the receiving pole 201E on a side downstream of the magnetic flux density peak value of the receiving pole 201E in a range close to the second feeding pole 202 is larger than the magnet field densities of the delivering poles in the same range in the first embodiment and the third embodiment. For that reason, compared with the first and third embodiments, the magnetic field between the second feeding pole 202 and the receiving pole 201E is stronger and an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 is higher. For this reason, an effect of suppressing the movement of the developer between the first feeding pole 105 and the second feeding pole 202 becomes high.
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the angle difference Δwθ and the angle ratio Wd/Wc were changed by adjusting the magnetic flux density of the receiving pole 201E, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
Other conditions and evaluation of the experiment are the same as those of the experiment described in the first embodiment. A result of this experiment is shown in a table 6.
Constitutions of the first developing roller 30 and the second developing roller 31 in the experiment are as shown in
As is apparent from the table 6, when the angle difference Δwθ is 0(°) or more, and the angle ratio Wd/Wc is 35% or more, occurrence of the abnormal image was able to be suppressed. This is an effect such that the neighborhood of the magnetic flux density peak value of the receiving pole 201E approaches the second feeding pole 202, and thus the magnetic field between the second feeding pole 202 and the receiving pole 201E is strengthened and the magnetic field between the first feeding pole 105 and the second feeding pole 202 is weakened.
Further, even in the case of the angle difference Δwθ=−1(°) and the angle ratio Wd/Wc=30%, the effect of suppressing the occurrence of the abnormal image was confirmed. However, in this condition, the magnetic field between the receiving pole 201E and the second feeding pole 202 is changed in a weakening direction due to some change in magnetic pole position by the influence of assembling tolerances of the first magnet 36 and the second magnet 37, and a variation in magnetization, so that an effect of weakening the magnetic field between the first feeding pole 105 and the second feeding pole 202 becomes low in some cases. For this reason, Δwθ≥0 may preferably be satisfied, and in this case, Wd/Wc≥30% may only be required to be satisfied. However, it is more preferable that the angle difference Δwθ≥0 and the angle ratio Wd/Wc≥35% are satisfied.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106 on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 106 and the receiving pole 201E, and then is conveyed on the second sleeve 34 from the receiving pole 201E to the second feeding pole 202. In such a constitution, the developer is moved by the magnetic force along the magnetic field between the first feeding pole 105 and the second feeding pole 202 in some cases. On the other hand, in this embodiment, the magnetic flux density of the receiving pole 201E satisfies the angle difference Δw≥0 and the area ratio Wd/Wc≥30%, preferably the angle ratio Sa/S≥35% as described above, so that the magnetic field between the first feeding pole 105 and the receiving pole 201E weakens the magnetic field between the first feeding pole 105 and the second feeding pole 202, and therefore movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed. For this reason, the occurrence of the above-described stripe-shaped fog image can be suppressed.
A sixth embodiment will be described using
Here, a position (peak position) of a maximum (value) (peak value) of a normal component of a magnetic flux density of the delivering pole 106A on the surface of the first sleeve 33 is taken as a point T. Further, of half-value positions of the maximum value) of the normal component of the magnetic flux density of the delivering pole 106A, a downstream-side position with respect to the rotational direction of the first sleeve 33 is taken as Hd′, and an upstream-side position with respect to the rotational direction of the first sleeve 33 is taken as Hu′. Further, rectilinear lines L1, L3, L4, L10, L11, and L12 which are indicated by chain lines in
In this embodiment, as shown in
Next, an experiment in which an occurrence status of a stripe-shaped fog image (abnormal image) in the above-described constitution was checked will be described. In the example, the angle difference Δwθ and the angle difference Δwθ′ were changed by adjusting the magnetic flux density of the delivering pole 106A and the receiving pole 201, and images were outputted by image forming apparatuses in which delivering poles in various conditions are incorporated. Then, the occurrence status of the stripe-shaped fog image on the output image was checked.
Other conditions and evaluation of the experiment are the same as those of the experiment described in the first embodiment, but in this experiment, the following evaluation standard is added.
⊚: On 10000 A3-sized sheets, about one vertical stripe was recognized.
A result of this experiment is shown in a table 4.
Constitutions of the first developing roller 30 and the second developing roller 31 in the experiment are as shown in
As is apparent from the table 7, when the angle difference Δwθ′=0° holds even at the angle difference Δwθ=−1°, occurrence of the abnormal image was able to be suppressed. Further, when the angle differences Δwθ≥0 and Δwθ′≥0, preferably the angle differences Δwθ>0 and Δwθ′>0 hold, an effect of suppressing the occurrence of the abnormal image became large. This is an effect such that the neighborhood of the magnetic flux density peak value of the delivering pole 106A approaches the first feeding pole 105, and not only the magnetic field acting between the receiving pole 201 and the second feeding pole 202 is strengthened but also the magnetic field acting between the delivering pole 106A and the first feeding pole 105 is strengthened, and thus the magnetic field acting between the first feeding pole 105 and the second feeding pole 202 is weakened.
As described above, according to this embodiment, occurrence of an image defect can be suppressed. That is, in the developing device 1Y of this embodiment, the developer fed from the first feeding pole 105 to the delivering pole 106A on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 106A and the receiving pole 201, and then is conveyed on the second sleeve 34 from the receiving pole 201 to the second feeding pole 202. In this embodiment, by constituting the magnetic flux density of the delivering pole 106A so as to satisfy the angle difference Δwθ′≥0 as described above, compared with the first embodiment, the magnetic field acting between the delivering pole 106A and the first feeding pole 105 is strengthened, so that the effect of weakening the magnetic field acting between the first feeding pole 105 and the second feeding pole 202 becomes large. For this reason, movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed, so that the occurrence of the above-described stripe-shaped fog image can be suppressed.
Also, the first magnet 36 in the above-described second to fifth embodiment may also satisfy the angle difference Δwθ≥0 in the sixth embodiment. Further, in the first to sixth embodiments, the first magnet 36 including the delivering pole 106 satisfying the following first condition or second condition may be used.
First, in a graph in which a normal component of the magnetic flux density of the delivering pole 106A on the surface of the first sleeve 33 is expressed in terms of the magnetic flux density in the abscissa and an angle thereof with respect to the rotational direction of the first sleeve 33, as in the following, values Lt′ and Lh′ and rectilinear lines 10, 11, 12, HLt′, HLh′, VL11, and VL12 are defined:
Incidentally, Hd′ is similarly as the sixth embodiment, of half-value positions of the maximum value of the normal component of the magnetic flux density of the delivering pole 106, a downstream-side position with respect to the rotational direction of the first sleeve 33. Further, Hu′ is, similarly as the sixth embodiment, of the half-value positions of the normal component of the magnetic flux density of the delivering pole 106, an upstream-side position with respect to the rotational direction of the first sleeve 33.
Further, a rectangular area enclosed by the rectilinear lines VL11, VL12, HLt′, and HLh′ is an area S′, and in the graph, an area (hatched portion) obtained by integrating the normal component of the magnetic flux density of the delivering pole 106 from the rectilinear line VL11 to the rectilinear line VL12 in terms of an angle with respect to the rotational direction of the first sleeve 33 is an area Sa′. In this case, an angle ratio Sa′/S′≥75% is satisfied.
As shown in
C′: value of 10% of value Lt′,
D′: value of 90% of value Lt′,
Cd′: downstream-side position, with respect to rotational direction of first sleeve 33, of positions where normal component of magnetic flux density of delivering pole 106 becomes value C′,
Cu′: downstream-side position, with respect to rotational direction of first sleeve 33, of positions where normal component of magnetic flux density of delivering pole 106 becomes value C′,
Dd′: downstream-side position, with respect to rotational direction of first sleeve 33, of positions where normal component of magnetic flux density of delivering pole 106 becomes value D′,
Du′: upstream-side position, with respect to rotational direction of first sleeve 33, of positions where normal component of magnetic flux density of delivering pole 106 becomes value D′,
L11C: rectilinear line connecting rotation center R1 of first sleeve 33 and point Cd′,
L12C: rectilinear line connecting rotation center R1 and point Cu′,
L11D: rectilinear line connecting rotation center R1 and point Dd′,
L12D: rectilinear line connecting rotation center R1 and point Du′,
Wc′: angle formed by rectilinear line L11C and rectilinear line L12C, and
Wd′: angle formed by rectilinear line L11D and rectilinear line L12D.
In this case, an angle ratio Wd′/Wc′≥45% is satisfied.
In the developing device 1Y of the first to sixth embodiments, the developer fed from the first feeding pole 105 to the delivering pole 106A on the first sleeve 33 and is delivered to the second sleeve 34 on the basis of the magnetic field between the delivering pole 10A6 and the receiving pole 201, and then is conveyed on the second sleeve 34 from the receiving pole 201 to the second feeding pole 202. Further, in the first to sixth embodiments, in the developing device 1Y of other embodiments in which the first magnet 36 including the delivering pole 106 satisfying the above-described first condition or second condition, compared with the developing device 1Y of the first to sixth embodiments, the magnetic field acting between the delivering pole 106A and the first feeding pole 105 becomes strong, so that the effect of weakening the magnetic field acting between the first feeding pole 105 and the second feeding pole 202 becomes large. As a result, the movement of the developer between the first feeding pole 105 and the second feeding pole 202 can be suppressed, so that the effect of suppressing the occurrence of the above-described stripe-shaped fog image.
The present invention is not limited to the constitution of the above-described embodiments. For example, the image forming apparatus 100 is not limited to the MFP, but may also be a copying machine, a printer, or a facsimile machine. Further, the constitutions of the developer supplying screw 42, the developer stirring screw 43, and the developer collecting screw 44 are not particularly limited when the constitutions can convey the developer, and for example, it is possible to apply a helical blade, a paddle-like blade.
Further, in the above-described embodiments, a constitution in which the first sleeve 33 and the photosensitive drum 28Y are rotated in the same direction in mutually opposing positions and in which the second sleeve 34 and the photosensitive drum 28Y are rotated in the same direction in mutually opposing positions was described but the present invention is not limited thereto.
A constitution in which the rotation center R2 of the second developing roller 31 is disposed above the rotation center R1 of the first developing roller 30, in which the first sleeve 33 and the photosensitive drum 28Y are rotated in opposite directions in the mutually opposing positions, and in which the second sleeve 34 and the photosensitive drum 28Y are rotated in opposite directions in the mutually opposing positions may be employed. That is, in this constitution, counter development such that the photosensitive drum 28 is rotated from above to below in the vertical direction in a position where the photosensitive drum 28 opposes the first developing roller 30 is made, and counter development such that the photosensitive drum 28 is rotated from above to below in the vertical direction in a position where the photosensitive drum 28 opposes the second developing roller 31 is made. The present invention is also applicable to such a constitution. Further, in the case where three or more developing rollers are provided, the present invention is also applicable to arbitrary two developing rollers.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2023-185955 filed on Oct. 30, 2023, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2023-185955 | Oct 2023 | JP | national |