This application claims the benefit of Korean Patent Application No. 10-2010-0081477, filed on Aug. 23, 2010, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein in its entirety by reference.
1. Field
Embodiments relate to a developing unit that is detachable from an image forming apparatus, and an image forming apparatus employing the developing unit.
2. Description of the Related Art
In electrophotographic image forming apparatuses, an electrostatic latent image is formed on a surface of a photosensitive body by scanning light that is modulated according to image information onto the photosensitive body, the electrostatic latent image is developed into a visible toner image by supplying toner to the electrostatic latent image, and the toner image is transferred to a recording medium and fused thereto so that an image is printed on the recording medium.
The electrophotographic image forming apparatuses include a developing unit containing a developer. A one-component developing unit contains toner as a developer, whereas a two-component developing unit contains toner and carrier as a developer. When all the developer contained in a developing unit is consumed, the developing unit is detached from an image forming apparatus and a new developing unit is installed in the image forming apparatus.
To solve the above and/or other problems, provided is a developing unit in which toner is conveyed in the opposite direction to gravity in order to be effectively supplied to a developing roller, and an electrophotographic image forming apparatus employing the developing unit.
Also provided is a developing unit which may reduce a footprint of an image forming apparatus, and an image forming apparatus employing the developing unit.
According to an aspect, a developing unit includes a toner storage portion containing toner and including a toner supply member, a development portion disposed above the toner storage portion and containing the toner supplied from the toner storage portion by the toner supply member, and including a developing roller and a supply roller to supply the toner to the developing roller, and a partition wall to divide the toner storage portion and the development portion, and including an opening portion disposed under the lowest portion of the supply roller and forming a path of the toner supplied from the toner storage portion to the development portion.
At least a part of the opening portion may be overlapped with a vertical projection of the supply roller.
The developing unit may further include an auxiliary supply member disposed between the partition wall and the supply roller and conveying the toner in the development portion to a region where the supply roller and the developing roller face each other.
The auxiliary supply member may be disposed at a downstream of the supply roller with respect to a rotation direction of the developing roller, and the center of the auxiliary supply member may be located between a vertical straight line passing through the center of the developing roller and a vertical straight line passing through the center of the supply roller.
The opening portion may be not overlapped with a vertical projection of the auxiliary supply member.
The developing roller and the supply roller may rotate such that a surface of the developing roller and a surface of the supply roller move in opposite directions in a region where the developing roller and the supply roller face each other. The supply roller and the auxiliary supply member may rotate such that a surface of the supply roller and a surface of the auxiliary supply member move in the same direction in a region where the supply roller and the auxiliary supply member face each other.
The developing roller and the supply roller may rotate such that a surface of the developing roller and a surface of the supply roller move in the opposite directions in a region where the developing roller and the supply roller face each other. The supply roller and the auxiliary supply member may rotate such that a surface of the supply roller and a surface of the auxiliary supply member move in opposite directions in a region where the supply roller and the auxiliary supply member face each other.
The developing unit may further include an auxiliary supply member disposed between the partition wall and the supply roller to convey the toner in the development portion to a region where the supply roller and the developing roller face each other, in which the auxiliary supply member is disposed at a downstream of the supply roller with respect to a rotation direction of the developing roller, and the opening portion is not overlapped with a vertical projection of the auxiliary supply member and at least a part of the opening portion is overlapped with a vertical projection of the developing roller.
The developing roller and the supply roller may rotate such that a surface of the developing roller and a surface of the supply roller move in the opposite directions in a region where the developing roller and the supply roller face each other. The supply roller and the auxiliary supply member may rotate such that a surface of the supply roller and a surface of the auxiliary supply member move in the same direction in a region where the supply roller and the auxiliary supply member face each other. The developing unit may further include a guide member to guide the toner supplied through the region where the supply roller and the auxiliary supply member face each other to proceed to the region where the developing roller and the supply roller face each other.
The auxiliary supply member may rotate in contact with the developing roller. The developing roller and the supply roller may rotate such that a surface of the developing roller and a surface of the supply roller move in opposite directions in a region where the developing roller and the supply roller face each other. The developing roller and the auxiliary supply member may rotate such that a surface of the developing roller and a surface of the auxiliary supply member move in the same direction in a region where the developing roller and the auxiliary supply member face each other.
The toner supply member may include a rotation shaft, and a wing portion having a rotation radius larger than the longest one of distances from the rotation shaft to an inner wall of the toner storage portion and the partition wall, as an elastic member provided at the rotation shaft.
The wing portion may include a body coupled to the rotation shaft, and a first bent portion bent from the body at an acute angle in the rotation direction. The wing portion may include a second bent portion that extends from the first bent portion or the body in the rotation direction and forms with the first bent portion a space for conveying the toner.
According to another aspect, an electrophotographic image forming apparatus includes a photosensitive body, an exposing unit to form an electrostatic latent image on the photosensitive body, a developing unit to develop the electrostatic latent image by supplying toner to the electrostatic latent image, which is defined above, and a fusing unit to fuse a toner image transferred to a recording medium.
The electrophotographic image forming apparatus may further include a plurality of the photosensitive bodies, a plurality of the developing units corresponding to the plurality of photosensitive bodies, an intermediate transfer medium to which toner images formed on the plurality of photosensitive bodies are transferred, and a final transfer unit to transfer the toner images from the intermediate transfer medium to the recording medium, wherein the plurality of developing units comprise the plurality of photosensitive bodies, and the plurality of developing units are disposed under the intermediate transfer medium and the fusing unit is disposed above the intermediate transfer unit.
The exposing unit may be disposed under the plurality of developing units.
The above and other features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the attached drawings in which:
Hereinafter, the embodiments will be described in detail by explaining exemplary embodiments of the invention with reference to the attached drawings. Like reference numerals in the drawings denote like elements.
Referring to
The intermediate transfer belt 300 is an intermediate transfer medium to which a toner image is temporarily transferred before its final transfer to a recording medium P and circulates while being supported by support rollers 301 and 302. Each of the four developing units 100 includes a charge roller 2, a photosensitive drum 1, and developing roller 3. The photosensitive drum 1 is an example of the photosensitive body on which an electrostatic latent image is formed. The photosensitive drum 1 includes a circular metal pipe and a photosensitive layer having a photoconductivity may be formed on an outer circumference of the circular metal pipe. The charge roller 2 is an example of a charger for charging a surface of the photosensitive drum 1 to a uniform electric potential. A corona charging unit may be employed instead of the charge roller 2. The exposing unit 200 scans light modulated according to image information onto the photosensitive drum 1 and thus an electrostatic latent image is formed on the photosensitive drum 1. A light emitting diode (LED)-type expositing unit for selectively emitting LED light according to image information via a plurality of LEDs arranged in a main scanning direction may be used as the exposing unit 200. Also, a laser scanning unit (LSU) for scanning light emitted by a laser diode onto the photosensitive drum 1 by deflecting the light in the main scanning direction with a light deflector may be used as the exposing unit 200. The developing roller 3 allows the toner contained in each of the four developing units 100 to adhere to the electrostatic latent image formed on the photosensitive drum 1, thereby forming a toner image.
The four developing units 100 are arranged such that the photosensitive drum 1 faces a lower surface 303 of the intermediate transfer belt 300. The photosensitive drum 1 may contact the lower surface 303 of the intermediate transfer belt 300. The intermediate transfer rollers 310 are an example of an intermediate transfer unit for transferring the toner image formed on the photosensitive drum 1 to the intermediate transfer belt 300. The four intermediate transfer rollers 310 are located facing the four photosensitive drums 1, with the intermediate transfer belt 300 interposed therebetween. An intermediate transfer bias voltage to transfer the toner image formed on the photosensitive drum 1 to the intermediate transfer belt 300 may be applied to the four intermediate transfer rollers 310. A corona transfer unit may be employed instead of each of the four intermediate transfer rollers 310.
The final transfer roller 320 is an example of a final transfer unit for transferring the toner image on the intermediate transfer belt 300 to the recording medium P. A final transfer bias voltage to transfer the toner image on the intermediate transfer belt 300 to the recording medium P may be applied to the final transfer roller 320. A corona transfer unit may be employed instead of the final transfer roller 320. The fusing unit 500 fuses the toner image transferred to the recording medium P by applying heat and pressure to the toner image.
A color image forming process of the above-described structure will be briefly described below.
First, according to image information of a black K color, the exposing unit 200 scans light onto the photosensitive drum 1K charged to a uniform electric potential by the charge roller 2K, thereby forming an electrostatic latent image. When a development bias is applied to the developing roller 3K of the developing unit 100K, black toner contained in the developing unit 100K adheres to the electrostatic latent image. A black toner image developed on the photosensitive drum 1K is transferred to the intermediate transfer belt 300 by an intermediate bias voltage applied to the intermediate transfer roller 310K. Toner images of cyan, magenta, and yellow colors are transferred to the intermediate transfer belt 300 through the same process and thus a color toner image is formed on the intermediate transfer belt 300. The color toner image is transferred to the recording medium P by a final transfer bias voltage applied to the final transfer roller 320. The color toner image is fused on the recording medium P by the fusing unit 500.
Heat generated by the fusing unit 500 may affect the photosensitive drum 1, the toner contained in the developing unit 100, and the exposing unit 200. Since the intermediate transfer belt 300 is interposed between the fusing unit 500, the developing unit 100, and the exposing unit 200 in the image forming apparatus configured as described above, the developing unit 100, the photosensitive drum 1, and the exposing unit 200 may be less affected by the heat of the fusing unit 500.
In order to increase the toner capacity of the developing unit 100, an internal volume of the developing unit 100 is increased. When the volume of the developing unit 100 is increased in a widthwise direction, the width W of the image forming apparatus is increased so that the footprint of the image forming apparatus is increased. Thus, to increase the toner capacity of the developing unit 100 without increasing the footprint of the image forming apparatus, the developing unit 100 may be increased in a vertical direction, that is, downwardly. In this case, the toner in the developing unit 100 is conveyed in the opposite direction to gravity to be supplied to the developing roller 3.
The developing roller 3 is located facing the photosensitive drum 1. When a contact-type development method is employed, the developing roller 3 may rotate in contact with the photosensitive drum 1. When a non-contact-type development method is employed, the developing roller 3 is arranged separate from the photosensitive drum 1. The interval between the developing roller 3 and the photosensitive drum 1 may be set to be about several tens to several hundreds of microns. A supply roller 4 supplies toner to an outer circumferential surface of the developing roller 3.
A restriction member 5 restricts the amount of toner supplied to a development region D facing the photosensitive drum 1. For example, the restriction member 5 may be a restriction blade that elastically contacts the outer circumferential surface of the developing roller 3.
The developing unit 100 of the present embodiment includes a development portion 30 and a toner storage portion 20. The development portion 30 is located above the toner storage portion 20. The toner is contained in the toner storage portion 20. A toner supply member 9 for supplying the contained toner to the development portion 30 is installed. The development portion 30 and the toner storage portion 20 are divided in a vertical direction by a partition wall 40.
The developing roller 3 and the supply roller 4 are installed in the development portion 30. The supply roller 4 rotates in contact with the developing roller 3 or separately from the developing roller 3 with a predetermined interval. The supply roller 4 supplies the toner contained in the development portion 30 to the developing roller 3.
An opening portion 50 for forming a path through which the toner may be supplied from the toner storage portion 20 to the development portion 30 is provided in the partition wall 40. In order for the opening portion 50 to be located above the lowest portion of the supply roller 4, a right outer wall 31 of the development portion 30 needs to extend to the right in
The toner supply member 9 may include a rotation shaft 91 and a wing portion 94 formed on the rotation shaft 91 and having elasticity. When the toner supply member 9 rotates, the wing portion 94 elastically contacts a wall portion forming the toner storage portion 20 and conveys toner to the development portion 30 through the opening portion 50. To increase a rate of using toner in the toner storage portion 20, the wing portion 94 is formed with a rotation radius 9R that is larger than the longest one of distances from the rotation shaft 91 to an inner wall of the toner storage portion 20 and the partition wall 40. Accordingly, since an end portion of the wing portion 94 enters in the development portion 30 through the opening portion 50, the toner may be effectively conveyed to the development portion 30. Referring to
In the above-described structure, the toner supplied to the development portion 30 may be supplied by the supply roller 4 to the developing roller 3 and may adhere to the outer circumferential surface of the developing roller 3. The supply roller 4 may be rotated in the same direction as the rotation direction of the developing roller 3. That is, the outer circumferential surface of the supply roller 4 and the outer circumferential surface of the developing roller 3 are moved in opposite directions in a region E where the supply roller 4 and the developing roller 3 face each other. Accordingly, with respect to the rotation direction of the developing roller 3, the toner remaining on the surface of the developing roller 3 after passing through a development region D is removed at the upstream side of the region E, and new toner may adhere to the surface of the developing roller 3 in the region E.
Referring to
Toner is supplied from the toner storage portion 20 to the development portion 30 according to a rotation cycle of the toner supply member 9. When the wing portion 94 of the toner supply member 9 pushes the toner into the development portion 30 through the opening portion 50, a toner pressure is applied to the region E. When the wing portion 94 is out of the opening portion 50, the toner pressure in the region E may decrease, and a sufficient amount of toner may not adhere to the developing roller 3. As the auxiliary supply member 8 also applies a toner pressure to the region E, a sufficient amount of toner may be supplied to the developing roller 3.
The auxiliary supply member 8 may have, for example, a rotary paddle shape, as illustrated in
The auxiliary supply member 8 rotates in the opposite direction to the rotation direction of the supply roller 4. That is, in a region where the auxiliary supply member 8 and the supply roller 4 face each other, the direction in which the surface of the auxiliary supply member 8 moves is the same as the direction in which the surface of the supply roller 4 moves. According to the above-described structure, as illustrated in
Also, the auxiliary supply member 8 rotates in the opposite direction to the rotation direction of the supply roller 4. In the region where the auxiliary supply member 8 and the supply roller 4 face each other, the direction in which the surface of the auxiliary supply member 8 moves is the same as the direction in which the surface of the supply roller 4 moves. The supply roller 4 and the auxiliary supply member 8 rotate in a direction in which the toner supplied from the toner storage portion 20 is transferred into the development portion 30 so that a toner pressure is applied to the region E.
According to the above-described structure, the toner supplied by the toner supply member 9 from the toner storage portion 20 to the development portion 30 is supplied to the region E by the auxiliary supply member 8. Also, the toner is supplied to the region E through the gap between the auxiliary supply member 8 and the partition wall 40. The toner that is excessively supplied falls down to the toner storage portion 20 through the opening portion 50. The toner removed from the surface of the developing roller 3 by the supply roller 4 at the upstream of the region E is conveyed through the gap between the supply roller 4 and the right outer wall 31 and falls down to the toner storage portion 20 through the opening portion 50. As the toner circulates as described above, the toner may be effectively and uniformly supplied to the developing roller 3 in the opposite direction to gravity.
Referring to
According to the above-described structure, since the region E is encompassed by the developing roller 3, the supply roller 4, and the auxiliary supply member 8, a toner pressure in the region E may be easily maintained constant. Also, since the auxiliary supply member 8 rotates in contact with the developing roller 3, a sufficient amount of toner may be supplied to the surface of the developing roller 3.
According to the developing unit according to the embodiments and the image forming apparatus employing the developing unit, the following effects may be obtained.
First, since toner is effectively and uniformly conveyed in the opposite direction to gravity, uniform image quality may be obtained.
Second, by decreasing the dimension of the developing unit in a widthwise direction, the footprint of the image forming apparatus may be reduced.
Third, since toner circulates between the development portion and the toner storage portion arranged in a vertical direction, stagnation of the toner in the toner storage portion and the development portion may be prevented.
While this invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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