The present invention relates to an image forming apparatus such as a printer, and relates to a developing unit for use with the image forming apparatus, and a process cartridge.
The image forming apparatus forms an image n a recording material (medium) by using, e.g., an electrophotographic image forming process and, e.g., includes an electrophotographic copying machine, an electrophotographic printer (such as an LED printer or a laser beam printer), an electrophotographic facsimile apparatus. The cartridge is prepared by integrally constituting at least a developing means and a developing device accommodating a developer and is made detachably mountable to an image forming apparatus main assembly, or the cartridge is prepared by integrally constituting the developing device and a photosensitive member unit including at least a photosensitive member and is made detachably mountable to the image forming apparatus main assembly.
Further, a developer accommodating container and a developer accommodating unit are accommodated in the image forming apparatus or the cartridge, and include a flexible container for accommodating the developer.
In a conventional electrophotographic image forming apparatus, a process cartridge type in which an electrophotographic photosensitive member and a process means actable on the photosensitive member are integrally assembled into a cartridge and the cartridge is made detachably mountable to an electrophotographic image forming apparatus main assembly has been employed.
In such a process cartridge, as shown in
Further, a process cartridge using a deformable inside container as a countermeasure against such a problem that the developer is scattered in the process cartridge in a filling step of the developer during manufacturing of the process cartridge has been devised (JP-A Hei 4-66980).
For the purpose of reducing a cost of a developer supplying device by improving operativity of the supply of the developer and by preventing scattering of the developer in the process cartridge, a method of accommodating the developer in the deformable inside container has been described in JP-A Hei 4-66980.
On the other hand, in order to effectively supply the developer to a developing roller, in some case, there is a need to stir the developer between the opening of the developer accommodating portion and the developing roller. In such cases, there was a need to separately provide a stirring device.
An object of the present invention is to provide a developing unit, a process cartridge and an image forming apparatus which are capable of performing stirring in the neighborhood of a developer carrying member without providing a particular stirring device.
According to an aspect of the present invention, there is provided a developing unit comprising: a frame; a flexible container, provided inside the frame, for accommodating a developer, wherein the flexible container includes an opening for permitting discharge of the developer; an urging member, provided inside the frame, for urging the flexible container to deform the flexible container; and a developer carrying member for carrying the developer discharged from the opening of the flexible container, wherein the flexible container includes a projected portion projecting toward an outside of the flexible container, and wherein the projected portion is moved depending on deformation of the flexible container, by urging of the flexible container, to stir the developer discharged from the opening.
These and other objects, features and advantages of the present invention will become more apparent upon a consideration of the following description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings.
Parts (a), (b) and (c) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) and (b) of
Parts (a) to (g) of
With reference to the drawings, embodiments of the present invention will be described specifically below.
<Embodiment 1>
(Structure of Image Forming Apparatus)
In image formation, a sheet S (image forming material or medium) is fed by a feeding roller 7 from a sheet cassette 6 mounted at a lower portion of an image forming apparatus main assembly B, and in synchronism with the sheet feeding, a latent image is formed on a photosensitive drum 11 by effecting selective light exposure from an exposure device 8. A developer is supplied to a developing roller 13 (developer carrying member) by a sponge-like developer supplying roller 23, and is carried in a thin layer on a surface of the developing roller 13 by a developing blade 15. By applying a developing bias to the developing roller 13, the developer is supplied depending on the latent image to develop the latent image into a desired developer image. This developer image is transferred onto the sheet S by bias voltage application to a transfer roller 9 (transfer means). The sheet S is conveyed to a fixing device 10 and is then subjected to image fixing, and thereafter is discharged onto a discharge portion 3 at an upper portion of the image forming apparatus main assembly by a discharging roller 1.
(Structure of Process Cartridge)
As shown in
The cleaning unit 24 includes the photosensitive drum 1 as an image bearing member, and includes a charging roller 12 and an elastic cleaning blade 14 which are provided at a periphery of the photosensitive drum 11.
The developing unit 38 includes a frame 17 and a frame 18. At an inside portion surrounded by the frame 17 and the frame 18, the developing roller 13 as the developer carrying member, the developing blade 15, the developer supplying roller 23 and a flexible developer bag 16 (flexible container) accommodating the developer are provided. Incidentally, the developing roller 13 and the developing blade 15 are supported by the frame 17.
(Structure of Developer Bag)
As shown in
The developer bag 16 is prepared by bonding an accommodating portion 16a (first flexible member) having a three-dimensional shape for accommodating the developer and a planar sheet portion 16b (second flexible member) to each other.
Each of the plurality of openings 35a has an elongated circular shape. The shape of the plurality of openings 35a may also be shapes, other than the elongated circular shape, such as a circular hole shape and a rectangular shape. The shape and size of the openings 35a are appropriately be selected from the viewpoints of an amount of discharge of the toner to be discharged from the developer bag 16, strength of the developer bag 16 in the neighborhood of the openings 35a, and the like.
Further, the openings 35a are disposed so as to open in a downward direction of the developer bag 16 so that the developer is supplied in a direction of gravitation during image formation.
Parts (a) to (c) of
As shown in (a) of
Further, the developer bag 16 includes a locked portion (portion-to-be-locked) 16d to be engaged with a locking portion 18a of the frame 18 (
(Locking of Developer Bag)
A relationship of locking between the locked portion 16d of the developer bag 16 and the locking portion 18a of the frame 18 will be described. As shown in
Parts (a) and (b) of
As shown in
When a diameter of the cylindrical columnar portion 18e of the locking portion 18a of the frame 18 is G1 and a hole diameter of the locked portion 16d of the developer bag 16 is G2, a relationship of G1<G2 is satisfied. Further, when a height of the cylindrical columnar portion 18e (in the vertical direction of
For this reason, with respect to a radial direction (G) of the hole of the locked portion 16d of the developer bag 16, there is a gap (spacing) corresponding to a difference between G2 and G1, and with respect to a height direction (H), there is a gap (spacing) corresponding to a difference between H2 and H1. For this reason, the developer bag 16 is movable in the radial direction of the hole by a distance of the gap between G1 and G2 and is movable in the height direction by a distance of the gap between H2 and H1.
(Structure of Projected Portion)
Next, a projected portion 16c projecting to the outside of the developer bag 16 will be described.
Parts (a) and (b) of
Incidentally, in this embodiment, the projected portion 16c is a bonding-together portion 16g formed by bonding the accommodating portion 16a and the sheet 16b together during manufacturing of the developer bag 16.
Further, an end portion of the projected portion 16c is disposed in a region (hatched portion X in
Parts (a) and (b) of
In the structural example shown in (a) of
As shown in
(Structure of Urging Member)
As shown in
The urging member 21 is rotationally driven by a driving means of the image forming apparatus main assembly B to be rotated in a direction of an arrow C. The urging member 21 is fixed on a surface of the shaft portion 21a having a rectangular cross section, and is rotated together with the shaft portion 21a. Further, as shown in
(Unsealing Operation of Urging Member)
An unsealing operation of the openings 35a of the developer bag 16 will be described with reference to (a) to (c) of
The unsealing operation is performed in the order of a state shown in (a) of
Incidentally, at a side portion of the openings 35a, the developer bag 16 is locked to the frame 18 and therefore in the case where the sealing member 19 is wound up by the urging member 21, the developer bag 16 can be effectively unsealed without being moved together with the sealing member 19 in a winding-up direction.
(Developer Discharging Operation of Urging Member)
Next, a developer discharging operation from the developer bag 16 will be described with reference to
As shown in
At this time, the developer bag 16 is urged by the urging sheet 21b to be pressed against the frame 18, so that a whole of the developer bag 16 is deformed. Further, the developer bag 16 is urged by the urging sheet 21b, thus being reduced in inside volume. In this way, by the reduction in volume and the change in whole shape of the developer bag 16, the developer inside the developer bag 16 is stirred, so that the developer is easily discharged from the openings 35a.
Further, the developer bag 16 is closed at a portion other than the openings 35a and there is no escape route of the developer except for the openings 35a, and therefore the developer is discharged from the openings 35a. By such a discharging action, the developer is easily discharged in the arrow I direction.
Further, the urging member 21 provided inside the frames 17 and 18 urges the developer bag 16 to be pressed against the frame 18, so that a discharging property of the developer can be improved.
Further, as shown in
As described above, by the rotation of the urging member 21, the urging member 21 repeats contraction of the developer by periodical urging and shape restoration by the weight of the developer inside the developer bag 16 and by the flexibility of the developer bag 16. In this way, the developer bag 16 is vibrated, but also by this vibration, the developer inside the developer bag 16 is discharged from the openings 35a.
(Operation of Projected Portion)
Next, an operation (motion) of the projected portion 16c when the developer bag 16 is urged by the urging member 21 will be described.
As described above, the locked portion 16d of the developer bag 16 and the locking portion 18a of the container provide the gaps (spacings) with respect to the radial direction (G) and the height direction (H), and therefore the developer bag 16 is movable (
By this movement and vibration of the projected portion 16c, as shown in
Further, the projected portion 16c is provided below the openings 35a with respect to the direction of gravitation, and therefore the projected portion 16c can stir the toner discharged from the developing roller 16 with reliability. As a result, it is possible to stir a toner portion such that the toner portion prevents the discharge of the toner from the inside of the developer bag 16, so that the discharging property of the developer from the developer bag 16 can be improved.
Further, it is possible to stir the toner in the neighborhood of the developer supplying roller 23 by using a part of the developer bag 16, and therefore compared with the case where another stirring member is provided, it is possible to stir the toner in the neighborhood of the developer supplying roller 23 without increasing the number of parts.
Further, the projected portion 16c itself has a thin sheet-like shape, and therefore the projected portion 16c is capable of being disposed even in the case where the region X between the developer supplying roller 23 and the frame 18 is narrow.
(Other Shapes of Projected Portion)
Part (a) of
As shown in these figures, the shapes of the locked portion 16d of the developer bag 16 and the cylindrical columnar portion 18e of the frame 18 are not limited to the above-described circular shapes but may also be a rectangular shape, a polygonal shape, an elliptical shape, an elongated hole shape, and the like. In these cases, the developer bag 16 can be moved.
<Embodiment 2>
(Arrangement of Projected Portion)
In this embodiment, in a cross section in an attitude of the projected portion 16c during image formation, an end portion of the projected portion 16c is located between an upper end and a lower end of the developing roller 13 with respect to the vertical direction. Further, with respect to the horizontal direction, the end portion of the projected portion 16c is disposed so as to be located in a region (hatched portion X in
With movement of the developer bag 16 by the urging by the urging sheet 21b, also the projected portion 16c is moved, so that the toner in the neighborhood of the developing roller 13 can be stirred, and therefore it is possible to suppress the toner stagnation.
Further, by using a part of the developer bag 16, it is possible to stir the toner in the neighborhood of the developing roller 13. For this reason, compared with the case where another stirring member is provided, it is possible to stir the toner in the neighborhood of the developing roller 13 without increasing the number of parts.
Further, the projected portion 16c itself has a thin sheet-like shape, and therefore even in the case where the region X between the developing roller 13 and the frame 18 is narrow, the projected portion 16c is capable of being disposed.
According to the present invention, when the flexible container is urged by the urging member and thus is deformed, the projected portion of the flexible container is moved so as to stir the developer discharged from the openings. For this reason, stirring of the developer after the developer is discharged from the flexible container can be performed satisfactorily.
While the invention has been described with reference to the structures disclosed herein, it is not confined to the details set forth and this application is intended to cover such modifications or changes as may come within the purpose of the improvements or the scope of the following claims.
This application claims priority from Japanese Patent Application No. 193700/2012 filed Sep. 4, 2012, which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2012-193700 | Sep 2012 | JP | national |
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Number | Date | Country |
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4-66980 | Mar 1992 | JP |
Entry |
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Office Action in Chinese Patent Application No. 201310385159.5, dated Nov. 4, 2015 (with English Translation). |
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20140064793 A1 | Mar 2014 | US |