Patent Application
20110158696
This application claims priority under 35 U.S.C. §119 from Japanese Patent Application No. 2009-291674 filed on Dec. 24, 2009. The entire subject matter of the application is incorporated herein by reference.
1. Technical Field
The following description relates to one or more development agent supply devices configured to supply charged development agent to an intended device.
2. Related Art
A development agent supply device has been known that includes a development agent holding member (a development roller), an upstream development agent transfer unit, and a downstream development agent transfer unit.
The development agent holding member is disposed to face an electrostatic latent image holding body (a photoconductive drum) in a predetermined development area. The development agent holding member has a development agent holding surface on which charged development agent is held and carried.
The upstream development agent transfer unit has an upstream transfer surface, which is disposed upstream relative to the development area in a moving direction of the development agent holding surface (i.e., in a rotational direction of the development roller) so as to face the development agent holding surface across a predetermined distance. The upstream development agent transfer unit is configured to generate an upstream transfer electric field (i.e., an electric field for transferring the development agent held on the upstream transfer surface from an upstream side to a downstream side in the moving direction of the development agent holding member).
The downstream development agent transfer unit has a downstream transfer surface, which is disposed downstream relative to the development area in the moving direction of the development agent holding surface so as to face the development agent holding surface across a predetermined distance. The upstream development agent transfer unit is configured to generate a downstream transfer electric field (i.e., an electric field for transferring the development agent held on the downstream transfer surface from an upstream side to a downstream side in the moving direction of the development agent holding member).
In the above configuration, the electric fields, for transferring the charged development agent from an upstream side to a downstream side in the moving direction of the development agent holding member, are generated in spaces on the upstream transfer surface and the downstream transfer surface. Thereby, the development agent is transferred, on each of the upstream transfer surface and the downstream transfer surface, from the upstream side to the downstream side in the moving direction of the development agent holding member.
The development agent, carried by the upstream development agent transfer unit, is transferred onto the development agent holding surface in a position where the upstream transfer surface faces the development agent holding surface. Thereby, the development agent adheres to the development agent holding surface. Namely, the development agent is held and carried on the development agent holding surface.
A part of the development agent held on the development agent holding surface is supplied and consumed in the development area to develop an electrostatic latent image. In other words, when reaching the development area, the development agent held on the development agent holding surface partially adheres to positions, corresponding to the electrostatic latent image, on an electrostatic latent image holding surface that is a circumferential surface of the electrostatic latent image holding body.
The remaining part, of the development agent held on the development agent holding surface, which has not adhered to the electrostatic latent image holding surface (i.e., which has not been consumed in the development area), is retrieved by the downstream development agent transfer unit, and then transferred, on the downstream transfer surface, from the upstream side to the downstream side in the moving direction of the development agent holding surface.
In order for a development agent supply device of this kind to supply the development agent to the intended device in a preferable manner, it is seriously required to make the development agent holding surface hold thereon adequately-charged development agent. In other words, it is needed to, as far as possible, prevent inadequately-charged development agent (i.e., development agent uncharged or charged with a small amount of electric charges) from being held on the development agent holding surface.
Aspects of the present invention are advantageous to provide one or more improved configurations for a development agent supply device that make it possible to prevent inadequately-charged development agent from being held on a development agent holding surface.
According to aspects of the present invention, a development agent supply device is provided that is configured to supply charged development agent to an intended device. The development agent supply device includes a development agent holding member that has a development agent holding surface formed to be a cylindrical circumferential surface parallel to a main scanning direction, the development agent holding member being configured to rotate around an axis parallel to the main scanning direction such that the development agent holding surface moves in a moving direction perpendicular to the main scanning direction and faces the intended device in a development agent supply position, and a casing formed to, when viewed in the main scanning direction, be elongated in a longitudinal direction that is substantially perpendicular to the main scanning direction and parallel to a horizontal direction. The casing includes an opening formed at a first end in the longitudinal direction of the casing, a first development agent storage section that is formed at a second end in the longitudinal direction in a bottom region of an internal space of the casing and configured to store development agent, and a second development agent storage section that is formed in a position adjacent to the first development agent storage section in the bottom region of the internal space of the casing and configured to store development agent. The casing accommodates the development agent holding member such that the development agent holding surface faces the intended device via the opening. The development agent supply device further includes a first electric-field transfer board having a development agent transfer surface facing down, the first electric-field transfer board being configured to transfer development agent with a traveling-wave electric field, along the development agent transfer surface in a development agent transfer direction that extends from the first development agent storage section to the opening, while making inadequately-charged development agent fall from the development agent transfer surface, the first electric-field transfer board facing the development agent holding surface at a downstream end in the development agent transfer direction so as to supply adequately-charged development agent to the development agent holding surface, and a development agent retrieving unit configured to agitate the development agent stored in the second development agent storage section and the inadequately-charged development agent falling from the development agent transfer surface and convey the agitated development agent to the first development agent storage section.
According to aspects of the present invention, further provided is an image forming apparatus, which includes a photoconductive body configured such that a development agent image is formed thereon, and a development agent supply device configured to supply charged development agent to the photoconductive body. The development agent supply device includes a development agent holding member that has a development agent holding surface formed to be a cylindrical circumferential surface parallel to a main scanning direction, the development agent holding member being configured to rotate around an axis parallel to the main scanning direction such that the development agent holding surface moves in a moving direction perpendicular to the main scanning direction and faces the photoconductive body in a development agent supply position, and a casing formed to, when viewed in the main scanning direction, be elongated in a longitudinal direction that is substantially perpendicular to the main scanning direction and parallel to a horizontal direction. The casing includes an opening formed at a first end in the longitudinal direction of the casing, a first development agent storage section that is formed at a second end in the longitudinal direction in a bottom region of an internal space of the casing and configured to store development agent, and a second development agent storage section that is formed in a position adjacent to the first development agent storage section in the bottom region of the internal space of the casing and configured to store development agent. The casing accommodates the development agent holding member such that the development agent holding surface faces the photoconductive body via the opening. The development agent supply device further includes a first electric-field transfer board having a development agent transfer surface facing down, the first electric-field transfer board being configured to transfer development agent with a traveling-wave electric field, along the development agent transfer surface in a development agent transfer direction that extends from the first development agent storage section to the opening, while making inadequately-charged development agent fall from the development agent transfer surface, the first electric-field transfer board facing the development agent holding surface at a downstream end in the development agent transfer direction so as to supply adequately-charged development agent to the development agent holding surface, and a development agent retrieving unit configured to agitate the development agent stored in the second development agent storage section and the inadequately-charged development agent falling from the development agent transfer surface and convey the agitated development agent to the first development agent storage section.
It is noted that various connections are set forth between elements in the following description. It is noted that these connections in general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect.
Hereinafter, an embodiment according to aspects of the present invention will be described with reference to the accompany drawing.
<Configuration of Image Forming Apparatus>
As illustrated in
On a circumferential surface of the photoconductive drum 2, an electrostatic latent image holding surface LS is formed as a cylindrical surface parallel to a main scanning direction (i.e., a Z-axis direction in
The photoconductive drum 2 is driven to rotate in a direction indicated by arrows in
The toner supply device 3 is disposed to be laterally adjacent to the photoconductive drum 2 and face the electrostatic latent image holding surface LS in a development position DP. The toner supply device 3 is configured to supply powdered toner T in a charged state onto the photoconductive drum 2 (the electrostatic latent image holding surface LS).
<<Toner Supply Device>>
As depicted in
At an end in the longitudinal direction of the casing 31, an opening 31a is formed. In other words, the opening 31a is provided at an end (hereinafter referred to as a first end) in the longitudinal direction of the casing 31 which first end faces the photoconductive drum 2.
A before-transferred toner storage section 31b is formed in a bottom region in an internal space of the casing 31 at the other end (hereinafter referred to as a second end) in the longitudinal direction of the casing 31. The before-transferred toner storage section 31b is a space that is formed substantially in the shape of an upward-open “C” when viewed in the Z-axis direction. The before-transferred toner storage section 31b is configured to accommodate toner T (immediately) before transferred by an electric field.
In the bottom region in the internal space of the casing 31, subsidiary toner storage sections 31c and 31d are formed to be adjacent to the before-transferred toner storage section 31b. The subsidiary toner storage section 31d is disposed closer to the opening 31a than the subsidiary toner storage section 31c. The subsidiary toner storage sections 31c and 31d are spaces each of which is formed substantially in the shape of an upward-open “C” when viewed in the Z-axis direction. The subsidiary toner storage sections 31c and 31d are connected with each other such that the toner T is transferred between the both ends of the casing 31 in the main scanning direction.
Between the before-transferred toner storage section 31b and the subsidiary toner storage section 31c, a partition wall 31e is formed along the main scanning direction. Further, between the subsidiary toner storage sections 31c and 31d, a partition wall 31f is formed along the main scanning direction. The partition wall 31e is lower than the partition wall 31f.
In the internal space of the casing 31, a shield member 31g is provided. The shield member 31g is a flat member disposed to divide the internal space of the casing 31 into a roller housing section 31h and a remaining section other than the roller housing section 31h. The roller housing section 31h is located at the first end, in the longitudinal direction of the casing 31, where the opening 31a is formed. Inside the roller housing section 31h, a development roller 32 is housed. Namely, the shield member 31g is configured to shield the development roller 32 from a space where the toner T is stored (i.e., from the remaining section other than the roller housing section 31h inside the casing 31).
The casing 31 includes a bottom plate 31j that forms the before-transferred toner storage section 31b and the subsidiary storage sections 31c and 31d, a top plate 31k provided to face the bottom plate 31j, the aforementioned shield member 31g, and a pair of side plates (not shown). The bottom plate 31j and the top plate 31k are smoothly connected with each other, substantially in the shape of an arc, at the second end in the longitudinal direction of the casing 31, when viewed in the Z-axis direction.
The development roller 32 is a roller-shaped member having a toner holding surface 32a which is a cylindrical circumferential surface parallel to the main scanning direction. The development roller 32 is disposed to face the photoconductive drum 2 via the opening 31a. Namely, the development roller 32 is housed in the casing 31 in a state where the toner holding surface 32a thereof is exposed to the outside of the casing 31 via the opening 31a so as to face the photoconductive drum 2.
In the development position DP, a gap is provided of a predetermined distance between the toner holding surface 32a of the development roller 32 and the electrostatic latent image holding surface LS of the photoconductive drum 2. Namely, in the development position DP, the development roller 32 is disposed to face the photoconductive drum 2 in closest proximity to the photoconductive drum 2.
The development roller 32 is rotatably supported by the roller housing section 31h of the casing 31. Specifically, the development roller 32 is configured to supply, to the development position DP, the toner T held on the toner holding surface 32a, by moving the toner holding surface 32a in a direction perpendicular to the main scanning direction while rotating around an axis parallel to the main scanning direction.
An electric-field transfer board 33 is incorporated in the casing 31. In the embodiment, the electric-field transfer board 33 includes a main electric-field transfer board 33a, a subsidiary electric-field transfer board 33b, and a retrieving electric-field transfer board 33c. Further, the electric-field transfer board 33 is configured in the same fashion as a flexible printed-circuit board. Specifically, the electric-field transfer board 33 is provided with a plurality of transfer electrodes 33e. The transfer electrodes 33e are formed with linear wiring patterns elongated in the main scanning direction, and arranged at intervals of a predetermined distance along the auxiliary scanning direction perpendicular to the main scanning direction. The electric-field transfer board 33 is configured to, when a multiple-phase alternating-current voltage is applied thereto, transfer toner T along a toner transfer surface TTS (a surface of the electric-field transfer board 33) in a toner transfer direction TTD.
The main electric-field transfer board 33a is fixed onto an inner wall surface of the top plate 31k of the casing 31 such that the toner transfer surface TTS is provided along the longitudinal direction of the casing 31 so as to face down. Namely, the toner transfer surface TTS of the main electric-field transfer board 33a is formed to make inadequately-charged toner T fall while transferring the toner T with a traveling-wave electric field in the toner transfer direction TTD that extends from the before-transferred toner storage section 31b to the opening 31a. Further, the main electric-field transfer board 33a is configured such that a downstream end thereof in the toner transfer direction TTD extends up to a position to face the toner holding surface 32a (specifically, up to a position just in front of the opening 31a) so as to supply adequately-charged toner T to the toner holding surface 32a.
The subsidiary electric-field transfer board 33b is fixed onto an inner wall surface of the bottom plate 31j of the casing 31 at the second end in the longitudinal direction of the casing 31. The subsidiary electric-field transfer board 33b is configured such that an upstream end thereof in the toner transfer direction TTD is immersed into the toner T stored in the before-transferred toner storage section 31b.
Further, a downstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD is connected with an upstream end of the main electric-field transfer board 33a in the toner transfer direction TTD. Namely, the toner transfer surface TTS of the subsidiary electric-field transfer board 33b is formed with a slanted surface that extends up toward the upstream end of the main electric-field transfer board 33a in the toner transfer direction TTD. Further, the subsidiary electric-field transfer board 33b is configured to supply the toner T to the main electric-field transfer board 33a by transferring the toner T stored in the before-transferred toner storage section 31b toward the main electric-field transfer board 33a with the traveling-wave electric field. It is noted that the main electric-field transfer board 33a is formed integrally with the subsidiary electric-field transfer board 33b.
Additionally, in the embodiment, the electric-field transfer board 33 (i.e., the main electric-field transfer board 33a and the subsidiary electric-field transfer board 33b) is configured such that the upstream end of a horizontally-extending flat portion of the main electric-field transfer board 33a in the toner transfer direction TTD does not overlap the upstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD (i.e., the most-upstream end of the electric-field transfer board 33 in the toner transfer direction TTD) when viewed in a vertical direction (i.e., in a Y-axis direction shown in
The retrieving electric-field transfer board 33c is disposed on a surface of the shield member 31g that faces the development roller 32. The retrieving electric-field transfer board 33c is configured to retrieve the toner T, which remains on the toner holding surface 32a, from the toner holding surface 32a at a downstream side relative to the opening 31a in the moving direction of the toner holding surface 32a. Further, the retrieving electric-field transfer board 33c is configured to transfer the retrieved toner T down to the subsidiary toner storage section 31d with the traveling-wave electric field.
An agitator 34 is disposed in a position corresponding to the before-transferred toner storage section 31b, at the bottom of the casing 31. In other words, the agitator 34 is incorporated in the before-transferred toner storage section 31b. The agitator 34 includes a shaft 34a configured as a rotational axis along the main scanning direction, and an agitating bar 34b formed outside the shaft 34a in a radial direction of the shaft 34a. The agitating bar 34b is a bar-shaped member elongated along the shaft 34a, and typically provided to be parallel to the shaft 34a. The agitator 34 is configured to, when the shaft 34a is driven to rotate, agitate the toner T in the before-transferred toner storage section 31b.
A first auger 35 and a second auger 36 are disposed respectively in the subsidiary toner storage sections 31c and 31d that are disposed adjacent to the before-transferred toner storage section 31b at the bottom of the casing 31. The first auger 35 and the second auger 36 are configured to agitate the toner T previously stored in the subsidiary toner storage sections 31c and 31d and the toner T coming down from the toner transfer surface TTS of the main electric-field transfer board 33a, and to convey the toner T to the before-transferred toner storage section 31b.
The first auger 35 is disposed in the subsidiary toner storage section 31c. The first auger 35 includes a shaft 351 configured as a rotational axis along the main scanning direction, and a corkscrew blade 352 formed around the shaft 351. The first auger 35 is configured to, when the shaft 351 is driven to rotate, convey the toner T in a first direction (e.g., a positive direction along the Z-axis in
The second auger 36 is disposed in the subsidiary toner storage section 31d. The second auger 36 includes a shaft 361 configured as a rotational axis along the main scanning direction, and a corkscrew blade 362 formed around the shaft 361. The second auger 36 is configured to, when the shaft 361 is driven to rotate, convey the toner T in a second direction (e.g., a negative direction along the Z-axis in
<Operations>
Subsequently, an explanation will be provided about a general overview of operations of the image forming apparatus configured as above, with reference to the accompanying drawing.
At the upstream end (which is immersed in the toner T stored in the before-transferred toner storage section 31b) of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD, transferring of the toner T is begun with the traveling-wave electric field. Namely, a part of the toner T stored in the before-transferred toner storage section 31b while being agitated by the agitator 34, which part is close to the toner transfer surface TTS at the upstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD, is driven by the traveling-wave electric field generated by the subsidiary electric-field transfer board 33b, so as to go up along the slanted surface of the toner transfer surface TTS of the subsidiary electric-field transfer board 33b.
Then, the toner T is transferred from the downstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD to the upstream end of the main electric-field transfer board 33a in the toner transfer direction TTD. Thereby, the toner T is supplied from the subsidiary electric-field transfer board 33b to the main electric-field transfer board 33a. At a joint between the downstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD and the upstream end of the main electric-field transfer board 33a in the toner transfer direction TTD, the toner T is conveyed up substantially in the vertical direction (i.e., in the Y-axis direction in
The toner T, which is supplied from the subsidiary electric-field transfer board 33b to the main electric-field transfer board 33a, is conveyed to the opening 31a along the down-facing toner transfer surface TTS of the main electric-field transfer board 33a. The toner T, which is conveyed along the toner transfer surface TTS (provided along the longitudinal direction of the casing 31), reaches the roller housing section 31h at the downstream end of the main electric-field transfer board 33a in the toner transfer direction TTD, and supplied to the toner holding surface 32a. Thereby, the toner T is held and carried on the toner holding surface 32a. The toner T, which is held on the toner holding surface 32a, reaches the development position DP when the toner holding surface 32a moves concurrently with rotation of the development roller 32. Thus, in the development position DP, the toner T is supplied to the photoconductive drum 2 (the electrostatic latent image holding surface LS).
In the middle to transfer the toner T from the before-transferred toner storage section 31b to the roller housing section 31h, inadequately-charged toner T (i.e., toner T uncharged or charged with a small amount of electric charges) drops off. Specifically, while the toner T is being transferred along the down-facing toner transfer surface TTS of the main electric-field transfer board 33a, inadequately-charged toner T falls into the before-transferred toner storage section 31b or the subsidiary toner storage section 31c.
Accordingly, most of the toner T that reaches the roller housing section 31h is adequately-charged toner T. Further, the internal space of the casing 31 is divided in a shielding manner by the shield member 31g into the roller housing section 31h and the remaining section (where the toner T falls into the before-transferred toner storage section 31b and the subsidiary toner storage section 31c). Hence, it is possible to prevent the inadequately-charged toner T, which is falling from the down-facing toner transfer surface TTS of the main electric-field transfer board 33a, from adhering to the toner holding surface 32a, in a preferable manner.
Further, in the embodiment, the electric-field transfer board 33 is configured such that the upstream end of the subsidiary electric-field transfer board 33b in the toner transfer direction TTD where the toner T is driven to be transferred does not overlap the upstream end of a horizontally-extending flat portion of the main electric-field transfer board 33a in the toner transfer direction TTD when viewed in the vertical direction (i.e., in the Y-axis direction shown in
The toner T, which remains on the toner holding surface 32a at a downstream side relative to the opening 31a in the moving direction of the toner holding surface 32a (i.e., which has not been transferred onto the photoconductive drum 2 in the development position DP), is retrieved from the toner holding surface 32a by the retrieving electric-field transfer board 33c, so as to avoid generation of a ghost image. Thus, the toner T, which is retrieved from the toner holding surface 32a, is conveyed down to the subsidiary toner storage section 31d by the traveling-wave electric field, and falls into the subsidiary toner storage section 31d.
The toner T which is previously stored in the subsidiary toner storage sections 31c and 31d and the toner T which has come down into the subsidiary toner storage sections 31c and 31d are evenly agitated while being made reciprocate in the main scanning direction by the first auger 35 and the second auger 36. Thus, a part of the toner T agitated flows in the before-transferred toner storage section 31b over the partition wall 31e. In other words, the toner T is conveyed into the before-transferred toner storage section 31b while being agitated by the first auger 35 and the second auger 36 in the subsidiary toner storage sections 31c and 31d.
As described above, according to the low-profile toner supply device in the embodiment that is elongated substantially in the horizontal direction, inadequately-charged toner T drops off the toner transfer surface TTS in the middle to be conveyed along the toner transfer surface TTS. Thereby, it is possible to prevent the inadequately-charged toner T from being held on the toner holding surface 32a. Additionally, the toner T coming down from the toner transfer surface TTS is agitated in a preferable fashion in the subsidiary toner storage sections 31c and 31d, and again fed into the before-transferred toner storage section 31b.
In addition, the retrieving electric-field transfer board 33c for preventing generation of a ghost image is provided on the surface, which faces the development roller 32, of the shield member 31g configured to shield the development roller 32 from the inadequately-charged toner T which is falling in the casing 31. Thereby, it is possible to concurrently prevent the inadequately-charged toner T which is falling in the casing 31 from adhering onto the toner holding surface 32a and prevent generation of a ghost image.
Thus, according to the embodiment, the low-profile toner supply device 3 is provided that is elongated substantially in the horizontal direction and configured to supply the toner T to the photoconductive drum 2 in a preferable manner.
Hereinabove, the embodiment according to aspects of the present invention has been described. The present invention can be practiced by employing conventional materials, methodology and equipment. Accordingly, the details of such materials, equipment and methodology are not set forth herein in detail. In the previous descriptions, numerous specific details are set forth, such as specific materials, structures, chemicals, processes, etc., in order to provide a thorough understanding of the present invention. However, it should be recognized that the present invention can be practiced without reapportioning to the details specifically set forth. In other instances, well known processing structures have not been described in detail, in order not to unnecessarily obscure the present invention.
Only an exemplary embodiment of the present invention and but a few examples of their versatility are shown and described in the present disclosure. It is to be understood that the present invention is capable of use in various other combinations and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein. For example, the following modifications are possible.
An intended device to which the toner T be supplied is not limited to the photoconductive drum 2, but may include a plate-shaped or endless-belt-shaped photoconductive body, and an aperture electrode for a toner-jet type image forming apparatus. In other words, aspects of the present invention may be applied to image forming apparatuses using methods other than the electrophotographic method (e.g., the aforementioned toner-jet method using no photoconductive body, an ion flow method, and a multi-stylus electrode method).
The before-transferred toner storage section 31b may be formed up to substantially the center in the longitudinal direction of the casing 31. Further, the toner supply device 3 may be configured without the partition wall 31f. Moreover, the shield member 31g may be omitted partially or entirely.
The main electric-field transfer board 33a and/or the subsidiary electric-field transfer board 33b may be fixed to the inner wall surface of the casing 31 as exemplified in the aforementioned embodiment, or may be formed integrally with the casing 31. Namely, the main electric-field transfer board 33a and/or the subsidiary electric-field transfer board 33b may be formed with the transfer electrodes 33e embedded in the inner wall surface of the casing 31.
With respect to existence/nonexistence and the detailed configuration of the agitator 34, and the number and the configuration of the augers 35 and 36, they are not limited to those as exemplified in the aforementioned embodiment. For example, the bar 34b of the agitator 34 may be made of a film elongated along the shaft 34a. In this case, the film may have a free end and a supported end in a radial direction of the shaft 34a and the supported end may be fixed to the shaft 34a.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2009-291674 | Dec 2009 | JP | national |
