Patent Application
20090245878
1. Technical Field
The present invention relates to a development cartridge developing an electrostatic latent image on a latent image carrier by developer, a development unit, and an image forming apparatus.
2. Related Art
There is known an electrographic recording type image forming apparatus exposing and forming an electrostatic latent image on the surface of a latent image carrier on the basis of image data. This image forming apparatus forms an image by allowing a development unit to develop the electrostatic latent image using toner and transferring a toner image formed on the surface of the latent image carrier onto a record medium such as a record sheet. Recently, the electrographic recording type image forming apparatus has been generally designed so as to detachably mount a toner cartridge incorporated with or separated from a development unit and storing toner. In addition, when the stored toner is consumed by repeatedly developing the electrostatic latent image on the surface of the latent image carrier, the toner cartridge is exchanged to supplement toner for developing the electrostatic latent image on the surface of the latent image carrier.
In the development unit, since the toner in the development chamber is agitated for a long time by an agitating member, a toner supply roller, and a regulation blade, a charging capability deteriorates. When the toner cartridge is exchanged and new toner and the deteriorated toner remaining in the development chamber are agitated and mixed for use, the new toner with a high charging capability is selectively charged and the deteriorated toner is insufficiently charged. Therefore, since a total charge amount of the agitated and mixed toner becomes insufficient, control leakage or blushing to a non-image portion may occur due to the insufficient total charge amount of the agitated and mixed toner. In order to prevent the control leakage or the blushing, JP-A-2000-181216 discloses a technique for processing the deteriorated toner remaining in the development chamber in such a manner that driving time of a development unit is counted to perform forcible writing in the non-image portion in accordance with the driving time and toner deteriorated in the charging capability in the development chamber is consumed.
However, this known technique has a problem in that the toner different in a deterioration state (charging property) in the development chamber coexist and the control leakage or the blushing may occur due to mixture of the toner different in the charge amount. Moreover, a sufficient charge amount could not be obtained, when a process speed is changed.
An advantage of some aspects of the invention is that it provides a development cartridge, a development unit, and an image forming apparatus capable of making a charge amount of toner in a development chamber almost sufficient and uniform, even when a process speed is changed.
According to an aspect of the invention, there is provided a development cartridge including: a developer carrier which carries toner; a toner supply member which supplies the toner to the developer carrier; a regulation member which regulates an amount of toner on the developer carrier; a development chamber which has the developer carrier and the toner supply member; a transport section which is connected to an upper portion and a lower portion of the development chamber to transport the toner from the lower portion of the development chamber to the upper portion of the development chamber; and a transport member which is disposed inside the transport section and transports the toner while agitating the toner. An amount of toner passing per unit time from the development chamber to the transport section is larger than an amount of toner passing per unit time from the transport section to the development chamber. In addition, a toner transport speed of the transport member is controlled in accordance with a process speed. Even when a process speed is changed, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
When the process speed is increased, a toner transport speed of the transport member may be decreased. With such a configuration, even when the process is increased, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
When the process speed is decreased, the toner transport speed of the transport member may be increased. With such a configuration, even when the process is decreased, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
The transport member may include: a lower transport member which is disposed in the lower portion of the development chamber and collects the toner; an upward transport member which transports the toner from a lower side of the development chamber to an upper side of the development chamber; and an upper transport member which is disposed in the upper portion of the development chamber and transports toner to a development chamber entrance. With such a configuration, since time in which the toner in the transport section is agitated becomes longer, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
The upper transport member may include a plurality of transport members which are arranged in parallel and transport the toner alternately in directions reverse to each other. With such a configuration, since time in which the toner in the transport section is agitated becomes longer, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
The regulation member may be disposed below the developer carrier. With such a configuration, it is easier for the toner passing through a nip portion of a development roller a toner supply roller to drop to a lower transport passage.
According to another aspect of the invention, there is provided a development unit including: the development cartridge having the above-described configuration; and a toner cartridge which supplies toner. With such a configuration, when new toner is supplemented from the toner cartridge, the toner is agitated in many portions in the transport section. Accordingly, the charge amount of toner in the development chamber can be made almost sufficient and uniform.
According to still another aspect of the invention, there is provided an image forming apparatus including: a latent image carrier on which an electrostatic latent image is formed; a development unit which develops the electrostatic latent image by developer to form a toner image on the latent image carrier; a transfer unit which transfers the toner image formed on the latent image carrier onto a transfer medium; and a fixing unit which fixes the toner image transferred on the transfer unit. As the development unit, the development unit having the above-described configuration is mounted. Accordingly, a high quality image can be formed with an almost uniform charge amount of toner.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, exemplary embodiments of the invention will be described with reference to the drawings.
As shown in
The image forming stations 15 (Y, M, C, and K) have a function of forming an image using yellow (Y) toner, magenta (M) toner, cyan (C) toner, and black (K) toner, respectively. Since the image forming stations 15 (Y, M, C, and K) have the same configuration, only the configuration of the image forming station 15Y will be described.
As shown in
The photosensitive member 20Y includes a cylindrical body and a photosensitive layer formed on the outer circumferential surface of the cylindrical body and rotates about a central axis. In this embodiment, the photosensitive member 20Y rotates clockwise, as indicated by an arrow.
The charging unit 30Y is a unit which electrically charges the photosensitive member 20Y. A latent image is formed on the charged photosensitive member 20Y by radiating a laser from the exposure unit 40Y.
The exposure unit 40Y includes a semiconductor laser unit, a polygon mirror, and an F-θ lens. The exposure unit 40Y radiates a modulated laser onto the charged photosensitive member 20Y on the basis of an image signal input from a host computer (not shown) such as a personal computer or a word processor.
The photosensitive cartridge 50Y is a unit which develops the latent image formed on the photosensitive member 20Y by using the yellow (Y) toner. The development cartridge 50Y includes a development roller 52Y as a developer carrier and a toner supply roller 53Y as a toner supply member, which are disposed inside a development chamber 51Y to which new toner is supplied from an exchangeable toner cartridge (not shown). A regulation blade 54Y as a regulation member comes in contact with the development roller 52Y to thin the toner on the development roller 52Y.
The primary transfer section B1 is a unit which transfers a yellow toner image formed on the photosensitive member 20Y to an intermediate transfer belt 70. When four color toners are sequentially overlapped and transferred to the primary transfer units B1, B2, B3, and B4, a full-color toner image is formed on the intermediate transfer belt 70.
The intermediate transfer belt 70 is an endless belt which is suspended on a belt driving roller 71a and a driven roller 71b . The intermediate transfer belt 70 is rotatably driven while coming in contact with the photosensitive members 20 (Y, M, C, and K).
The secondary transfer unit 80 is a unit which transfers a mono-color toner image or the full-color toner image formed on the intermediate transfer belt 70 onto a transfer medium such a sheet, a film, or a cloth.
The fixing unit 90 includes a fixing roller 90a and a pressuring roller 90b and forms a permanent image by melting and fixing the mono-color toner image or the full-color image transferred on the transfer medium on the transfer medium.
The photosensitive member cleaning unit 75Y includes a photosensitive member cleaning blade 76Y made of rubber and coming in contact with the surface of the photosensitive member 20Y. The photosensitive member cleaning unit 75Y is a unit which scrapes and removing the toner remaining on the photosensitive member 20Y by use of the photosensitive cleaning blade 76Y after the toner image is transferred onto the intermediate transfer belt 70 by the primary transfer section B1.
Next, operations of the image forming apparatus 10 having the above configuration will be described.
First, when an image signal and a control signal are input from the host computer (not shown) to a main controller of the image forming apparatus through an interface, the photosensitive member 20Y, the development roller 52Y included in the development cartridge 50Y, the toner supply roller 53Y, the intermediate transfer belt 70, and the like are rotated by control of a unit controller in accordance with an instruction supplied from the main controller. The photosensitive member 20Y is charged sequentially at a charging location by the charging unit 30Y, while the photosensitive member 20Y is rotated.
A charged area of the photosensitive member 20Y reaches an exposure location with the rotation of the photosensitive member 20Y. Then, a latent image according to yellow Y image information is formed in the charged area by the exposure unit 40Y.
The latent image formed on the photosensitive member 20Y reaches a development location with the rotation of the photosensitive member 20Y and is developed by the development cartridge 50Y. In this way, a toner image is formed on the photosensitive member 20Y.
The toner image formed on the photosensitive member 20Y reaches a location of the primary transfer section B1 with the rotation of the photosensitive member 20Y and is transferred on the intermediate transfer belt 70 by a primary transfer unit. At this time, primary transfer voltage having a polarity opposite to a charging polarity of toner is applied to the primary transfer unit. In consequence, toner images of four colors respectively formed on the photosensitive members 20 (Y, M, C, and K) are transferred in an overlapped manner on the intermediate transfer belt 70 to form the full-color toner image on the intermediate transfer belt 70.
The intermediate transfer belt 70 is driven in such a manner that a driving force from a belt driving unit such as a motor is delivered through the driving roller 71a.
The full-color toner image formed on the intermediate transfer belt 70 is transferred onto the transfer medium such as a sheet by the secondary transfer unit 80. The transfer medium is transported from a feeding tray to the secondary transfer unit 80 through a feeding roller 94a and a resist roller 94b.
A full-color liquid developer image to be transferred onto the transfer medium is heated and pressurized by the fixing unit 90 to be melted and fixed on the transfer medium. The transfer medium passes through the fixing unit 90 and then is discharged by a discharging roller 94c.
On the other hand, the photosensitive members 20 (Y, M, C, and K) pass through the primary transfer sections B1, B2, B3, and B4, and then the electric charge is charge-removed by an electric charge removing unit (not shown). Thereafter, the toner attached on the surface are scraped and removed by the photosensitive member cleaning blades 76 (Y, M, C, and K) supported in the photosensitive member cleaning units 75 (Y, M, C, and K). Then, the photosensitive members 20 (Y, M, C, and K) are ready to form a subsequent latent image. The scraped and removed toner is collected by a remaining toner collecting member included in the photosensitive member cleaning units 75 (Y, M, C, and K).
An intermediate transfer belt cleaning unit (not shown) is disposed on a side of the driven roller 71b of the intermediate transfer belt 70 subjected to secondary transfer to clean the intermediate transfer belt 70 subjected to secondary transfer. An intermediate transfer method using the intermediate transfer belt has been described according to the embodiment, but a direct transfer type image forming apparatus may be used.
Next, the development cartridge 50Y will be described.
In the development cartridge 50Y, toner in different deterioration states (charging property and the like) coexists in the development chamber 51Y, when development drive is performed for a long time.
Examples of toner deterioration include deterioration in toner fluidity caused when an external additive agent such as hydrophobic silica added to toner is buried or isolated due to mechanical stress applied to toner, increase in small-diameter toner caused due to toner crush, accumulation of small-diameter toner in a development unit when development is performed selectively depending on the particle diameter of toner due to a proportion of a charging amount of toner at the time of development with respect to the particle diameter of toner, deterioration in fluidity caused due to the small-diameter toner, and occurrence of condensed clump due to deterioration in the fluidity. These examples of the toner deterioration result in image deterioration.
Since the charging amount of the small-diameter toner is excessively increased with ease and an image force is strongly applied to a latent image carrier, attachment (so-called image blushing) of toner to a non-image portion is observed in an image. In addition, since the small-diameter toner easily flies, the small-diameter toner flies from an opening of the development unit, thereby contaminating the inside of an image forming apparatus.
When toner fluidity deteriorates, frictional charge of toner in the development unit becomes insufficient. Therefore, toner having a polarity opposite to a desired charge polarity occurs. The toner having the opposite polarity is observed as the image blushing.
Since the toner deteriorating in its fluidity or the condensed clump of the toner cannot smoothly pass through a contact portion between the development roller 52Y and the regulation blade 54Y and the charge is not sufficient, the image blushing may occur. Moreover, the condensed clump of the toner is melted and fixed (so-called filming) on the surface of the development roller 52Y or the regulation blade 54Y due to a mechanical force or frictional heat in the contact portion between the development roller 52Y and the regulation blade 54Y. When the condensed clump is excessively large, the condensed clump is clogged in the contact portion. Since a toner layer is not formed on the development roller 52Y in the contact portion in which the filming or the like occurs, an image corresponding to the position is observed as a white line (image blank).
As shown in
The development chamber 51Y includes the development roller 52Y and the toner supply roller 53Y. The toner supply toner 53Y supplies toner to the development roller 52Y and can be rotated in any direction. The development roller 52Y is rotated counterclockwise. The toner is supplied from the toner supply roller 53Y to the development roller 52Y.
The transport section 55Y includes the space 55aY formed below the boundary line V, the lower transport passage 55bY, the upward transport passage 55cY, and the upper transport passage 55dY. The lower transport passage 55bY, the upward transport passage 55cY, and the upper transport passage 55dY includes a lower transport member 56Y as a lower transport unit, an upward transport member 57Y as an upward transport unit, and an upper transport member 58Y as an upper transport unit, respectively. In
The space 55aY formed below the boundary line V is a space where the toner mainly passing through the nip portion of the development roller 52Y and the toner supply roller 53Y drops to the lower transport passage 55bY.
The lower transport member 56Y disposed below the development cartridge 50Y, particularly, below the toner supply roller 53Y collects the toner dropping from the space 55aY formed below the boundary line V and transports the toner in a first direction of an axial direction while agitating the toner. The lower transport member 56Y includes a screw conveyor.
The upward transport member 57Y transports the toner transported from the outside of the development chamber 51Y by the lower transport member 56Y in an upward direction of the development cartridge 50Y and a direction reverse to the first direction, while agitating the toner. The upward transport member 57Y includes a screw conveyor.
The upper transport member 58Y transports the toner transported to the upper portion by the upward transport member 57Y to the development chamber entrance 51aY of a substantial center portion in the axial direction. The upper transport member 58Y transports the toner in the first direction of the axial direction while agitating the toner, and includes a screw conveyor.
The transport members 56Y, 57Y, and 58Y are driven by a driving unit (not shown). One driving unit may drive the transport members 56Y, 57Y, and 58Y. Alternatively, a plurality of driving units provided in correspondence with the transport members 56Y, 57Y, and 58Y may drive the transport members 56Y, 57Y, and 58Y, respectively. In this embodiment, in the development cartridge 50Y including the development chamber 51Y and the transport section 55Y, a capacity of the transport section 55Y is configured to be larger than a capacity of the development chamber 51Y.
The regulation blade 54Y disposed above or below the development roller 52Y regulates an amount of toner to be supported on the development roller 52Y. When the regulation blade 54Y is provided below the development roller 52Y so as to come in contact with the development roller 52Y in a counter direction with respect to a rotation direction of the development roller 52Y, it is easier for the toner passing through the nip portion of the development roller 52Y and the toner supply roller 53Y to drop to the lower transport passage 55bY.
Like the first embodiment, as shown in
The development chamber 51Y includes the development roller 52Y and the toner supply roller 53Y. The toner supply toner 53Y supplies the toner to the development roller 52Y and can be rotated in any direction. The development roller 52Y is rotated counterclockwise. The toner is supplied from the toner supply roller 53Y to the development roller 52Y.
The transport section 55Y includes the space 55aY formed below the boundary line V, the lower transport passage 55bY, the upward transport passage 55cY, and the upper transport passage 55dY. The lower transport passage 55bY, the upward transport passage 55cY, and the upper transport passage 55dY includes a lower transport member 56Y as a lower transport unit, an upward transport member 57Y as an upward transport unit, and an upper transport member 58Y as an upper transport unit, respectively. In
The space 55aY formed below the boundary line V is a space where the toner mainly passing through a nip portion of the development roller 52Y and the toner supply roller 53Y drops to the lower transport passage 55bY.
The lower transport member 56Y disposed below the development cartridge 50Y, particularly, below the toner supply roller 53Y collects the toner dropping from the development chamber 50Y and transports the toner in the first direction of the axial direction while agitating the toner. The lower transport member 56Y includes a screw conveyor.
The upward transport member 57Y transports the toner transported from the outside of the development chamber 51Y by the lower transport member 56Y in an upward direction of the development cartridge 50Y and a direction perpendicular to the first direction, while agitating the toner. The upward transport member 57Y includes a screw conveyor.
The upper transport member 58Y is formed such that a plurality of members are arranged in parallel in a direction perpendicular to the first direction in the upper portion of the development cartridge 50Y. The upper transport member 58Y includes a first upper transport member 58aY, a second upper transport member 58bY, a third upper transport member 58cY, and a fourth upper transport member 58dY which alternately transport the toner in the first direction and in a direction reverse to the first direction. The first upper transport member 58aY transports the toner transported to the upper portion by the upward transport member 57Y in the direction reverse to the first direction while agitating the toner, and includes a screw conveyor. The second upper transport member 58bY transports the toner transported by the first upper transport member 58aY in the first direction while agitating the toner, and includes a screw conveyor. The third upper transport member 58cY transports the toner transported by the second upper transport member 58bY in the direction reverse to the first direction while agitating the toner, and includes a screw conveyor. The fourth upper transport member 58dY transports the toner to the development chamber entrance 51aY of the substantial center portion in the axial direction, and agitates the toner in the first direction of the axial direction while agitating the toner, and includes a screw conveyor.
The transport members 56Y, 57Y, and 58Y are driven by a driving unit (not shown). One driving unit may drive the transport members 56Y, 57Y, and 58Y. Alternatively, a plurality of driving units provided in correspondence with the transport members 56Y, 57Y, and 58Y may drive the transport members 56Y, 57Y, and 58Y, respectively.
The regulation blade 54Y disposed above or below the development roller 52Y regulates an amount of toner to be supported on the development roller 52Y. When the regulation blade 54Y is provided below the development roller 52Y so as to come in contact with the development roller 52Y in a counter direction with respect to a rotation direction of the development roller 52Y, it is easier for the toner passing through the nip portion of the development roller 52Y and the toner supply roller 53Y to drop to the lower transport passage 55bY.
Like the first embodiment, in the second embodiment, in the development cartridge 50Y including the development chamber 51Y and the transport section 55Y, a capacity of the transport section 55Y is configured to be larger than a capacity of the development chamber 51Y. Therefore, it is possible to increase a toner transport capability of the lower transport member 56Y, the upward transport member 57Y, and the upper transport member 58Y of the transport section 55Y. Moreover, it is possible to increase an agitating capability.
The development cartridge according to the first and second embodiments may be configured as a development unit having configuration in which toner is supplied from a toner cartridge (not shown).
Next, control of a toner transport speed according to a process speed will be described according to the first and second embodiment.
Accordingly, the development cartridge according to this embodiment has a configuration in which the toner transport speed is changed when the process speed is changed.
First, in Step 1, it is determined whether the process speed is changed (ST1). The change in the process speed may be determined by whether selection of a print mode such as a high-quality image print and a photograph print, selection of a sheet kind, selection of the process speed by a user is input by an input unit. Alternatively, the change in the process speed may be determined by whether an instruction signal presenting the change in the process speed is transmitted to a driving unit by input of the input unit. When the process speed is not changed in Step 1, the control ends. Alternatively, when the process is changed in Step 1, it is determined whether the process speed is changed into a high speed in Step 2 (ST2).
When the process speed is changed into the high speed in Step 2, the toner transport speed is decreased by controlling the rotation speed of each toner transport member in Step 3 (ST3). In this case, an amount of toner to be transported by the lower transport passage 55bY, the upward transport passage 55cY, and the upper transport passage 55dY is configured to be larger than an amount of toner dropped from the space 55aY formed below the boundary line V. That is, a relation of an amount of toner collected per unit time from the development chamber 51Y to the transport section 55Y<an amount of toner transported per unit time from the transport section 55Y to the development chamber 51Y is satisfied. Alternatively, since the amount of toner collected per unit time from the development chamber 51Y to the transport section 55Y is substantially equal to an amount of toner collected from the space 55aY formed below the boundary line V to the lower transport passage 55bY, a relation of an amount of toner collected per time unit from the space 55aY formed below the boundary line V to the lower transport passage 55bY<an amount of toner transported per time unit from the upper transport passage 55dY to the development chamber 51Y may be satisfied.
When the process speed is changed into the high speed in this manner, the relation between the toner transport speed and the charge amount is not a relation of an area Q, but a relation of the area P in the graph shown in
Alternatively, when the process speed is changed into the low speed in Step 2, the toner transport speed is increased by controlling the rotation speed of each toner transport member in Step 4 (ST4).
When the process speed is changed into the low speed in this manner, the relation between the toner transport speed and the charge amount is not a relation of an area R, but a relation of the area P in the graph shown in
The development cartridge according to this embodiment includes the developer carrier 52Y carrying the toner, the toner supply member 53Y supplying the toner to the developer carrier 52Y, the regulation member 54Y regulating the amount of toner on the developer carrier 52Y, the development chamber 51Y including the developer carrier 52Y and the toner supply member 53Y, the transport section 55Y connected to the upper portion and the lower portion of the development chamber 51Y and transporting the toner from the lower portion to the upper portion of the development chamber 51Y, and the transport members 56Y, 57Y, and 58Y disposed inside the transport section 55Y and transporting the toner while agitating the toner. In addition,, the amount of toner passing per unit time from the development chamber 51Y to the transport section 55Y is larger than the amount of toner passing per unit time from the transport section 55Y to the development chamber 51Y. The toner transport speed of the transport members 56Y, 57Y, and 58Y is controlled in accordance with the process speed. Accordingly, even when the process speed is changed, the charge amount of toner in the development chamber 51Y can be made almost sufficient and uniform.
When the process speed is increased, the toner transport speed of the transport members 56Y, 57Y, and 58Y is decreased. Therefore, even when the process speed is increased, the charge amount of toner in the development chamber 51Y can be made almost sufficient and uniform.
When the process speed is decreased, the toner transport speed of the transport members 56Y, 57Y, and 58Y is increased. Therefore, even when the process speed is decreased, the charge amount of toner in the development chamber 51Y can be made almost sufficient and uniform.
As for the transport members 56Y, 57Y, and 58Y, the lower transport member 56Y is disposed below the development chamber 51Y and collects the toner, the upward transport member 57Y transports the toner from the lower portion to the upper portion of the development chamber 51Y, and the upper transport member 58Y is disposed above the development chamber 51Y and transports the toner to the development chamber entrance 51a of the development chamber 51Y. Accordingly, since time in which the toner is agitated in the transport section 55Y becomes longer, the charge amount of toner in the development chamber 51Y can be made almost sufficient and uniform.
The upper transport member 58Y includes the plurality of transport members 58aY to 58dY arranged in parallel and transporting the toner alternately in directions reverse to each other. Accordingly, since time in which the toner is agitated in the transport section 55Y becomes longer, the charge amount of toner in the development chamber 51Y can be made almost sufficient and uniform.
Since the regulation member 54Y is disposed below the developer carrier 52Y, it is easier for the toner passing through the nip portion of the development roller 52Y and the toner supply roller 53Y to drop to the lower transport passage 55bY.
The development unit according to the embodiments includes the development cartridge 50Y and the toner cartridge supplying the toner. Therefore, when new toner is supplied from the toner cartridge, the toner is agitated in many portions in the transport section 55Y. Accordingly, the charge amount of toner in the development chamber 51Y can be made almost uniform.
The image forming apparatus according to the embodiments at least includes the photosensitive member 20Y on which the electrostatic latent image is formed, the development unit which develops the electrostatic latent image by the developer to form the toner image on the photosensitive member 20Y, the transfer unit 80 which transfers the toner image formed on the photosensitive member 20Y onto the transfer medium, and the fixing unit 90 which fixes the toner image transferred on the transfer medium. As the development unit, the development unit described above is mounted on the image forming apparatus. Accordingly, a high quality image can be formed with the almost uniform charge amount.
The entire disclosure of Japanese Patent Application No. 2008-089099, filed Mar. 31, 2008 is expressly incorporated by reference herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-089099 | Mar 2008 | JP | national |
