This application claims priority based on 35 USC 119 from prior Japanese Patent Application No. 2021-199493 filed on Dec. 8, 2021, entitled “DEVELOPMENT DEVICE AND IMAGE FORMATION APPARATUS”, the entire contents of which are incorporated herein by reference.
This disclosure may relate to a development device and an image formation apparatus.
In a related art, a developer cartridge contains developer to be supplied to a development device of an image formation apparatus and is removable from and attachable to the development device.
In a case of a development device in which a developer cartridge is detachable from a development device body of the development device and the development device is detachable from an image formation apparatus, a fixing mechanism is provided to prevent the developer cartridge from coming off the development device body (see Patent Document 1).
However, in such a development device, the development device body and the developer cartridge could be unintentionally detached from each other and contaminate the inside and outside of the printer.
An object of an embodiment of the disclosure may be to provide a development device capable of preventing a developer cartridge from being unintentionally detached from a development device body.
An aspect of the disclosure may be a development device that may include: a development device body including a developer carrier; a developer cartridge configured to be attachable to and detachable from the development device body; a first lever and a second layer that are provided to the development device body, wherein the first lever includes an operation part and a first engagement portion and a second lever includes a second engagement portion; a first engaged portion and a second engaged portion that are provided to the developer cartridge, wherein the first engaged portion is configured to form a first engagement with the first engagement portion of the first lever and the second engaged portion is configured to form a second engagement with the second engagement portion of the second lever; and a first biasing member biasing the first engagement portion to the first engaged portion with a biasing force of the first biasing member. When the operation part of the first lever is operated with a first pressing force, the first engagement is released. When the operation part is operated with a second pressing force greater than the first pressing force, the first engagement is released and the second engagement is released by the second pressing force being transmitted from first lever to the second lever.
According to the above aspect, it may be possible to prevent the development device body and the toner cartridge from being unintentionally detached from each other outside the image formation apparatus.
Descriptions are provided hereinbelow for one or more embodiments based on the drawings. In the respective drawings referenced herein, the same constituents are designated by the same reference numerals and duplicate explanation concerning the same constituents is omitted. All of the drawings are provided to illustrate the respective examples only. Here, a development device 11 and a printer 10 as an image formation apparatus are described.
In the drawing, the horizontal direction is the X-axis, and a later described direction in which the sheets of paper are conveyed from downstream of the image formation section Q to the fixation device 14, as illustrated in
The LED head 12 is disposed so as to face above a photosensitive drum 31 included in the development device 11. The development device 11 extends in the Y-axis direction as its longitudinal direction and is freely inserted and removed from the housing Cs. The LED head 12 exposes the surface of the photosensitive drum 31 to form an electrostatic latent image based on print data.
Here, the photosensitive drum 31 is an organic photoreceptor formed by sequentially stacking a charge generation layer and a charge transport layer as photoconductive layers on a conductive support made of an aluminum metal pipe.
The transfer roller 13 is disposed so as to face downward from the photosensitive drum 31. A toner image formed on the photosensitive drum 31 is transferred, by the transfer roller 13, to the sheet of paper P fed between the photosensitive drum 31 and the transfer roller 13.
The sheet of paper P is then conveyed along the sheet conveyance path in the direction of Rt2 and sent to the fixation device 14. In the fixation device 14, the toner image on the paper P heated by a heating roller 19 is pressurized by a pressure roller 20 and fixed to the sheet of paper P by the pressure roller 20 to form an image on the paper P.
The sheet of paper P discharged from the fixation device 14 is conveyed by a conveyance roller 17 as a conveyance member in the Rt3 direction and is discharged out of the housing Cs by a paper discharge roller 18.
The toner cartridge 22 includes an outer frame Fr1 that includes inside therein a toner storage section Rm1 that holds toner, a waste toner storage section Rm2 that holds waste toner as waste developer, and a shutter unit 41. At the bottom of the toner storage section Rm1, that is, at the bottom of the outer frame Fr1 according to an embodiment, a toner discharge port h1 as a discharge port is formed, and the shutter unit 41 opens and closes the toner discharge port h1 according to an operation on a shutter lever Lv (
The development device body 21 is formed extending in the Y-axis direction, and includes a base frame Fr2 including therein each element for the image formation process. The base frame Fr2 of the development device body 21 includes a toner supply port h3 as a supply port to receive toner supplied (discharged) from the toner discharge port h1 of the toner cartridge 22 and a toner storage section Rm3 as a developer storage section to store toner supplied from the toner supply port h3.
The elements housed inside the development device body 21 are the photosensitive drum 31, a charging roller 32 that uniformly charges the surface of the photosensitive drum 31, a development roller 33 that holds toner, and a supply roller 34 that supplies toner to the development roller 33, a development blade 35 that uniformly thins the toner supplied on the developer roller 33, a cleaning blade 37 that constitutes a cleaning unit 36, and a spiral 38 that conveys waste toner scraped off by the cleaning blade 37. In addition, stirring members Mx3-1 and Mx3-2, which stir the toner in the toner storage section Rm3, are disposed.
The photosensitive drum 31, the charging roller 32, the development roller 33, supply roller 34, and the like are connected to an unillustrated drive motor (drum motor), as a drive for image forming, and are rotated by the drive motor.
The development device body 21 includes side plates SL and SR respectively formed at one end and the other end of the base frame Fr2 in the Y-axis direction. Inside the side plates SL and SR, respectively, the attachment/detachment guides GmL and GmR that guide the attachment/detachment of the toner cartridge 22 are formed. The attachment/detachment guides GmL and GmR are recesses from the inside to the outside of the development device body 21 in the Y-axis direction, and extend in the attaching/detaching direction dir of the toner cartridge 22. The attachment/detachment guides GmL and GmR have symmetrical structures.
The inside of the development device body 21 in the Y-axis direction means, for example, the positive side of the Y-axis on the left side plate SL side, and the negative side of the Y-axis on the right side plate SR side.
In the following, the direction in which the toner cartridge 22 is attached to the development device body 21 is referred to as an attaching direction dir1, and the direction in which the cartridge is detached from the development device body 21 is referred to as a detaching direction dir2.
Inside the side plates SL and SR, posts 21-1L and 21-1R are provided such that the posts 21-1L and 21-1R protrude from the side plates SL and SR in the Y-axis direction toward the inside of the development device body 21 on the side of the attachment/detachment guides GmL and Gm R, in the attaching direction dir1. Note that only one 21-1R of the posts 21-1L and 21-1R is illustrated in
According to the embodiment, the development device body 21 includes at both ends in the Y-axis direction respectively, first springs 71R and 71L that press the outer frames Fr1 of the toner cartridge 22 toward the detaching direction dir2. Note that only one 71R of the first springs 71R and 71L is illustrated in
The side plates SL, SR respectively extend from the base frame Fr2 to the detachment direction dir2 side toward a first direction orthogonal to the attaching/detaching direction dir (Y-axis direction), at outer sides of the development device 11. The side plate SL includes a first lever 51L and a second lever 52L that fix the position of the toner cartridge 22 with respect to the development device body 21 and are provided swingably with respect to the side plate SL. The side plate SR side has a symmetrical structure, and a first lever 51R and a second lever 52R are provided swingably with respect to the side plate SR. The side plates SL and SR serve as support parts that support (hold) the first lever 51 and the second lever 52.
The attachment/detachment guided portions 22-1R and 22-1L respectively move within the attachment/detachment guides GmL, GmR respectively, when attaching or detaching the toner cartridge 22. This allows the toner cartridge 22 to be guided by the attachment/detachment guides GmL and GmR to move in the attaching/detaching direction dir. In addition, the attachment/detachment guided portions 22-1L and 22-1R include a first recess 61 as a first engaged portion to be engaged with the first lever 51 and a second recess 62 as a second engaged portion to be engaged with the second lever 52 when the developer device 11 is outside of the printer 10 and the toner cartridge 22 is mounted to the development device body 21. In the following, the engagement between the first lever 51 and the first recess 61 is referred to as a first engagement, the engagement between the second lever 52 and the second recess 62 is referred to as a second engagement. The specific structure is described below.
When the shutter lever Lv of the toner cartridge 22 is operated by pressing toward an R1 direction in a state where the shutter member 41-1 is in the closed position, the lever member 41-2 is rotated counterclockwise as viewed from the negative side of the Y-axis, a pressing force is transmitted to the shutter member 41-1 through the pinion gears 41-4 and 41-5, and thus the shutter member 41-1 rotates clockwise as viewed from the negative side of the Y-axis. With this operation, the shutter opening h2 of the shutter member 41-1 moves to an open position so that the shutter opening h2 overlap the toner discharge port h1 of the toner cartridge 22, so as to allow toner supply from the toner storage section Rm1 (
To the contrary, when the shutter lever Lv of the toner cartridge 22 is pressed toward an R2 direction in a state that the shutter unit 41 (the shutter member 41-1) is in the open position, the lever member 41-2 is rotated clockwise, and the shutter member 41-1 moves to the closed position.
Further, at both ends of the shutter member 41-1 in the Y-axis direction, U-shaped members 41-6L and 41-6R are provided respectively. When the toner cartridge 22 is mounted to the development device body 21, the U-shaped members 41-6L and 41-6R respectively engage with the posts 21-1R and 21-1L (
Next, with reference to
As mentioned above, when the shutter member 41-1 of the toner cartridge 22 is moved from the closed position where the shutter member 41-1 closes the toner discharge port h1 of the toner cartridge 22 as illustrated in
In
The photosensitive drum 31 is rotated clockwise in
The toner remaining on the surface of the photosensitive drum 31 after the transfer of the toner image is scraped off by the cleaning blade 37 as the photosensitive drum 31 rotates, and falls to the bottom of a cleaning unit 36, where the toner is collected as waste toner by the rotation of the spiral 38 in the waste toner storage section Rm2.
On the other hand, by operating the shutter lever Lv (
As described above, when the toner cartridge 22 is gripped and pulled out in the detaching direction in a state that the third engagements are formed by operating the above shutter lever Lv, the development device 11 including the toner cartridge 22 and the development device body 21 being engaged with each other is detached from the printer 10.
On the other hand, when the toner cartridge 22 is gripped and pulled out in a state that the third engagements are released by operating the shutter lever Lv, the toner cartridge 22 is detached from the development device body 21.
The lock mechanism 50 is described with reference to
First, the first lever 51, the first recess 61, and the first engagement between the first lever 51 and the first recess 61 are explained below.
The first lever 51 is provided swingably, with respect to the side plate SL, about shaft support portions 51-1 as a first swing support portion. Specifically, the shaft support portions 51-1 are portions spaced apart from each other in the Z-axis direction and each of the shaft support portions 51-1 is formed with a hole. The shaft support portion 51-1 on the positive side in the Z-axis is designated by 51-1U and the shaft support portion 51-1 on the negative side in the Z-axis is designated by 51-1D. A post (not illustrated) provided to the side plate SL and extending in the positive direction of the Z-axis is inserted in the hole in each of the shaft support portions 51-1U and 51-1D and thus the first lever 51 is swingably supported about the post (the holes). The first lever 51 includes an operation part 51-3 provided on the detaching direction dir2 side of the shaft support portions 51-1, and a first protrusion portion 51-2 provided on the attaching direction dill side pf the shaft support portions 51-1, wherein the first protrusion portion functions as a first engagement portion configured to be engaged with the first recess 61. A reference sign “ax2” illustrated in
The first recess 61 is a recess portion being concave in the Y-axis direction The first recess 61 includes a first engaged surface 61-1 that is provided on the attaching direction dir1 side than the first protrusion portion 51-2 an that faces the first protrusion portion 51-2 in the attaching/detaching direction dir and a first restriction surface 61-2 that is configured to restrict a rotation angle of the first protrusion portion 51-2, which is to be rotated by the biasing force of the second spring 72.
The first engagement represents the state in which the first protrusion portion 51-2 of the first lever 51 is in contact with the first restriction surface 61-2 of the first recess 61 with the first protrusion portion 51-2 of the first lever 51 facing the first engaged surface 61-1 of the first recess 61 in the attaching/detaching direction dir. In a state where the first engagement is formed, if the user tries to move the toner cartridge 22 with respect to the development device body 21 in the detaching direction dir1, the first protrusion portion 51-2 of the first lever 51 comes in contact with the first engaged surface 61-1, to thereby prevent the toner cartridge 22 from being detached from the development device body 21.
Next, the second lever 52, the second recess 62 and the second engagement between the second lever 52 and the second recess 62 are described below.
The second lever 52 extends from a second lever base portion 52-1 formed at the side plate SL as a second swing support of the second lever 52 toward the detaching direction dir2 side. That is, the second lever 52 is provided swingably with respect to the side plate SL about the second lever base portion 52-1. The second lever 52 includes, on the detaching direction dir2 side of the second lever base portion 52-1, a second protrusion portion 52-2 as the second engagement portion that is configured to engage with the second recess 62.
The second recess 62 is a recess portion being concave in the Y-axis direction. The second recess 62 includes a second engaged surface 62-1 that is provided on the attaching direction dir1 side than the second protrusion portion 52-2 and faces the second protrusion portion 52-2 in the attaching/detaching direction dir1, and a second restriction surface 62-2 that is configured to restrict a swing angle of the second protrusion portion 52-2 that is configured to swing about the second lever base portion 52-1.
The second engagement represents the state in which the second protrusion portion 52-2 of the second lever 52 is in contact with the second restriction surface 62-2 of the second recess 62 with the second protrusion portion 52-2 of the second lever 52 facing the second engaged surface 62-1 of the second recess 62 in the attaching/detaching direction dir. In the state in which the second engagement is formed, if the user tries to move the toner cartridge 22 with respect to the development device body 21 in the detaching direction dir1, the second protrusion portion 52-2 of the second lever 52 comes in contact with the second engaged surface 62-1, to thereby prevent the toner cartridge 22 from being detached from the development device body 21.
Furthermore, the first protrusion portion 51-2 of the first lever 51 includes a notch 51-4, and thus the first lever 51 and the second lever 52 are spaced apart in the Y-axis direction when the first engagement is formed.
In an embodiment, the first engaged surface 61-1 and the second engaged surface 62-1 are inclined with respect to the Y axis toward the attaching direction dirt side as seen in the XY plane in
As mentioned above, since the first engaged surface 61-1 faces the first protrusion portion 51-2 of the first lever 51 in the attaching/detaching direction dir in a state that when the first engagement is formed, when the user tries to pull out the toner cartridge 22 in the detaching direction dir2, the first engaged surface 61-1 comes in contact with the first protrusion portion 51-2 of the first lever 51 and restricts the detachment. When the toner cartridge 22 is mounted in the development device body 21 and the outer surface fr of the operation part 51-3 is not receiving a pressing force, since the inner surface ba receives a force by the second spring 72 (
The second lever 52 maintains its shape by its own elastic force. When the second engagement is formed with this configuration, the second protrusion portion 52-2 of the second lever 52 applies a force to the second recess 62. In the following, this biasing force is referred to as a second biasing force. The second engaged surface 62-1 faces the second protrusion portion 52-2 of the second lever 52 in the attaching/detaching direction dir, and the second engaged surface 62-1 comes in contact with the second protrusion portion 52-2 of the second lever 52 in the state where the second engagement is formed. This maintains the second engagement and thus restricts the detachment of the toner cartridge 22.
Here, it is configured that, since the second biasing force that the second protrusion portion 52-2 of the second lever 52 applies a force on the second recess 62 is smaller than the first biasing force that the first protrusion portion 51-2 of the first lever 51 applies a force on the first recess 61 since the second biasing force is applied by the second lever 52 using its elastic force.
Furthermore, since the toner cartridge 22 is attached to the development device body 21 outside of the printer 10 against the biasing force of the first spring 71 (
In the state the toner cartridge 22 is positioned relative to the development device body 21 by the second engagement, the first protrusion portion 51-2 of the first lever 51 is not in contact with the first engaged surface 61-1, as illustrated in
Furthermore, since the first protrusion portion 51-2 of the first lever 51 includes a notch 51-4, the first protrusion portion 51-2 of the first lever 51 and the second protrusion portion 52-2 of the second lever 52 are spaced apart from each other in the state the first engagement is formed. With this configuration, after a certain amount of pressing force is applied by the user to the outer surface fr of the operation part 51-3 and the first lever 51 is rotated to disengage the first engagement, the first protrusion portion 51-2 of the first lever 51 and the second protrusion portion 52-2 of the second lever 52 come into contact with each other. Therefore, since the pressing force is not transmitted from the first lever 51 to the second lever 52 unless the first protrusion portion 51-2 of the first lever 51 and the second protrusion portion 52-2 of the second lever 52 come into contact, the second engagement can be maintained even when the first engagement is released. In the following, the pressing force on the outer surface fr that releases both the first engagement and the second engagement is referred to as a second pressing force.
The engagement force of the second engagement is set stronger than the biasing force of the first spring 71 (
The pressing force applied on the outer surface fr of the operation part 51-3 causes the first lever 51 to rotate against the biasing force by the second spring 72 (
Note that, as mentioned above, the first protrusion portion 51-2 of the first lever 51 and the second lever 52 are spaced apart from each other by the notch 51-4 of the first lever 51, and in the spaced-apart state, the second engagement is formed. Therefore, the second engagement is not released unless the outer surface fr of operation part 51-3 is pressed by the second pressing force, which is stronger than the third pressing force. Therefore, the development device body 21 and the toner cartridge 22 are not easily detached unintentionally, not only by user operation but also, for example, when an object hits the outer surface fr of the operation part 51-3 and thus a pressing force is applied.
When the operation part 51-3 is pressed with the second pressing force, as described above, the force is transmitted from the first protrusion portion 51-2 of the first lever 51 to the second protrusion portion 52-2 of the second lever 52, and the second lever 52 is rotated (deformed) following the rotation of the first lever 51 so as to release the first engagement and the second engagement as illustrated in
To the contrary, upon installing (attaching) the toner cartridge 22 to the development device body 21, the state transitions as illustrated in
In the state illustrated in
To the contrary, when the user moves the toner cartridge 22 the attaching direction dir1 from the state illustrated in
In one or more embodiments described above, the first engagement is released by the first pressing force that is weaker than the third pressing force. However, in a modification, the thickness of the first lever 51 in the Y-axis direction and the length of the first engaged surface 61-1 may be adjusted (designed) so that the first engagement is released by the third pressing force. Further, in a modification, the housing surface Sc-1 may be provided such that the outer surface fr of the operation part 51-3 is pressed by the first pressing force in the state where the development device 11 is installed in the printer 10. In other words, in a modification, the housing surface Cs-1 may be formed to release the first engagement released while forming the second engagement in the state where the development device 11 is installed in the printer 10.
In a comparative example in which the third engagements secure the position of the toner cartridge 22 with respect to the development device body 21 without having the lock mechanism 50R and 50L (without having the first and second engagements), if the shutter lever Lv is not operated correctly, the development device 11 is removed from the printer 10 with insufficient fixation, and after that, there may be a problem that the lock function is insufficient outside the printer 10 so that the development device body 21 and toner cartridge 22 are detached from each other outside the printer 10. Therefore, according to one or more embodiments described above, the lock mechanisms 50R and 50L to fix the position of the toner cartridge 22 with respect to the development device body 21 are provided at both ends in the Y-axis direction, respectively. With this configuration, even when the development device 11 is removed to the outside of the printer 10, the lock mechanisms 50L and 50R prevents the development device 11 from being separated unintentionally.
Further, according to one or more embodiments described above, in the state where the development device 11 is installed in the printer 10, the toner cartridge 22 can be attached and detached from the development device body 21 with conventional operation without compromising the user's operability. Specifically, in the state where the development device 11 is installed inside the printer, the third engagements are formed by operating the shutter lever Lv. When the toner cartridge 22 is grasped and pulled out in the detaching direction in the state that the toner cartridge 22 and the development device body 21 are fixed in a relative position, the development device 11 is detached from the printer 10. After the detachment, since the pressing force is not applied to the operation part 51-3, the first engagement is formed by the biasing force of the second spring 72 as illustrated in
On the other hand, if the toner cartridge 22 is pulled out in the state where the third engagements are released by operating the shutter lever Lv (
Note that, in one or more embodiments described above, since the first direction (Y-axis direction) is the longitudinal direction of the development device 11 as illustrated in
Further, in one or more embodiments described above, the case has been described in which the first springs 71 (
In one or more embodiments described above, the case has been described in which the second lever 52 is provided on the side of the attaching direction dir1 with respect to the first lever 51. However, the disclosure is not limited thereto. In a modification, the first lever 51 may be provided on the side of the attaching direction dir1 with respect to the second lever 52.
Note that in one or more embodiments described above, the first spring 71 is serves as a second biasing member and the second spring 72 serves as a first biasing member. In addition, the U-shaped members 41-6L and 41-6R serve as third engagement portions, and the posts 21-1L and 21-1R serve as third engaged portions.
The disclosure is applicable to developer cartridges in image formation apparatus such as printers, copiers, facsimiles, and multifunctional machines.
The invention includes other embodiments or modifications in addition to one or more embodiments and modifications described above without departing from the spirit of the invention. The one or more embodiments and modifications described above are to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. Hence, all configurations including the meaning and range within equivalent arrangements of the claims are intended to be embraced in the invention.
Number | Date | Country | Kind |
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2021-199493 | Dec 2021 | JP | national |