The invention relates to a device and to a method for assisting in the filling and closing operation of a package capable of producing folds in the package towards the interior thereof during the closing of the same. The invention also relates to a station for filling and closing a package in a packaging machine, which uses said device.
In the scope of packaging machines for horticultural products in flexible tubular packages, such as net bags, machines are known which comprise an automatic filling station equipped with holding clamps, which hold the package to be filled in suspension by the upper mouth thereof while the filling of the packages is carried out. Once the package has been filled, the package is closed, which usually comprises the step of joining together the clamps which hold the package, preparing it so that in a subsequent station in the same machine, the opposite walls of the package in the area of the upper mouth thereof are joined together, for example by heat welding.
With the aim of ensuring an optimal closure of the package, the machines are provided with a device, which enables the formation of folds in the laterals of the package when the closure thereof is carried out.
These devices use feeder means which push, from outside the package, portions of the package towards the interior thereof. These feeders condition the arrangement and measurements of other components of the filling station since, for example they cannot interfere with the clamps which hold the package during the filling and closing thereof nor with the transfer means which are responsible for holding the package once it is closed and transporting it to the following station in the packaging machine, traditionally the station in which the package is finally closed.
The patent document EP1688351 A2 describes a folding device applicable to the closure of flexible tubular packages, such as for example net bags, as previously described. Said device comprises two groups of rotary blades arranged opposing, adapted for rotating simultaneously and so that each blade of the same group acts from outside the package and pushes respective portions of a lateral of the package inwards. In this case, more than one fold is produced in each lateral of the package and the blades of the same group are capable of approaching each other so that the clamps that hold the package in a suspended manner can approach each other during the closure operation of the package.
The blades of each group are pulled in the rotary movement thereof by the same axis of rotation, such that the blades of the same group are capable of swiveling, simultaneously and alternately, first in the direction to the package to be closed and subsequently in an opposing direction in each operative cycle of the device and the drive axes of the two groups of blades are parallel and are arranged at the same height.
More specifically, the blades depart from an initial, practically horizontal position so as not to interfere with the delivery path of a package to be processed in the filling station; they rotate until meeting and push the walls of the package inwards during the folding operation; and necessarily rotate again in the opposite direction to the initial position thereof when the package is closed so as not to interfere with the transport path of the package towards the subsequent station of the machine.
A way of proceeding alternative to the known way is an objective of the invention. A device that offers an alternative to the known folding devices is therefore an objective of the invention.
A more efficient method and device are also an objective of the invention, which allow the rate of the machine to increase, that is to say that the number of packages filled and closed per unit of time can be increased, the corresponding folds in the package having been formed.
As it has been previously put forward, the known feeders condition the configuration of other components of the filling station. In the specific example of the device described in EP1688351 A2, the return movement of the blades from the position in which they form the folds in the package, pushing the lateral walls of the package towards the interior of the same, towards the original position thereof, can interfere with the transfer means of the package to the subsequent station of the packaging machine, formed by a pair of plates which at each side of the package approach each other to crush and hold the flattened package under pressure. The situation arises where it is of interest for the plates to act on the package at the level of the folds in order to guarantee that these do not become undone during the transfer of the package and during the final closing operation of the same, however, this condition cannot be satisfactorily met if the mechanical interference with the movement of the blades in the return path thereof is desired to be overcome.
A method and a device are therefore also an objective of the invention, which improve this situation, specifically, which allow an improved holding of the package for the transfer thereof to the subsequent work station in the packaging machine, ensuring that the folds formed do not become undone or lose the original shape thereof.
In the filling station, it is also known that the products to be stored in the packages are poured through a filling tube, the outlet thereof being pointed at the mouth of the package, which is held suspended and open. In order to ensure that said mouth is open as far as possible during the filling of the package the filling stations are equipped with means for assisting the clamps that hold the package by the mouth thereof in order to maintain the package expanded, with the mouth thereof open as far as possible.
A method and a device are also objectives of the invention, which provide an alternative to this manner of manipulating the package, that is, an alternative to the manner currently used for expanding the package during the filling operation.
With the aim of providing a solution to the problems set out, a device is made known for assisting in the filling and closing operation of a package, especially for flexible tubular net packages, which comprises two drive units arranged opposed and adapted for receiving an empty package therebetween. Each unit comprises at least one movable arm and an actuator group capable of moving the arm in a first direction of movement from an initial position which does not interfere with the receipt of the package to a position in which the distal ends of the arms are introduced by way of the mouth of the package and they push the walls of the same outwards to expand it with the first objective of facilitating the filling operation, each arm having or bearing on said distal end at least one gripping tool suitable for passing through a hole of the net and each arm being equipped with retention means capable of being moved between a release position distanced from the gripping tool and a captive position in which they fit over said gripping tool, being able to capture or grasp the portion of the net passed through by the tool, the actuator group being capable of moving the arm in a second direction of movement inverse to the first, the retention means adopting the captive position thereof, a movement which allows the captured portions of net to be pulled towards the interior part of the package with the second objective of forming respective lateral folds intended to facilitate the correct closure of the package.
According to the invention, the arms, which produce the folds in the package, act from inside the same instead of from outside.
In this way, it is not necessary for the arms to carry out a return movement once the folds have been formed or move in the opposite direction to that which produces the folds in the package, as occurred with the devices known in the state of the art, but once the folds have been implemented, said arms could continue being moved in the direction of the mouth of the package, prior to the release of the walls of the same, the retention means being arranged in the release position thereof until readopting the initial position.
It should be pointed out that this ascending path of the arms avoids the mechanical interferences with other components of the device or of the packaging machine, such as the means for transferring the package to the subsequent station of the machine, generally formed by a pair of plates which at each side of the package approach each other to crush and hold the flattened package under pressure. This allows said transfer means to be arranged at a level closer to the mouth of the package and they can have greater dimensions, which aids an improved hold of the package for the transfer thereof to the subsequent work station in the packaging machine, ensuring that the folds formed do not become undone or lose the original shape thereof.
In addition, there is no free movement of the arms since they carry out a first objective, when they are moved in order to arrange the ends thereof in the interior of the package, which is to expand the package; and a second objective when they are moved in reverse, which is to produce the folds in the package.
This means that they utilize all the displacements of the arms since the folds in the package are carried out by using the same arms which have cooperated in the expansion of the package without the need to use other independent auxiliary means to expand the package as is the case with the devices known in the state of the art.
Additionally, the angle of rotation of the arms is much less than that which the rotating blade known in the state of the art require, which allows execution times for the operations carried out to be economized and as a result the rate of the filling station in a packaging machine is increased.
According to a preferred embodiment, the at least one gripping tool is configured in the manner of a protuberance capable of passing through a hole of the net. Preferably, the protuberance has a rod or sharp pin shape.
Advantageously, the retention means comprise a piece mounted adjacent to the arm and longitudinally displaceable with respect to the arm according to a linear movement between the release position, distanced from the gripping tool of the arm and the captive position in which the piece fits on said gripping tool to capture or grasp a portion of the net and vice versa.
Preferably, the piece has a retention end, intended to cooperate with the tool for retaining a net portion, equipped with an indentation or depression in which the tool of the associated arm is at least partially introduced when the piece adopts the captive position.
The retention means are actuated by means of an actuator, preferably electric or pneumatic, inseparable from the associated arm.
Preferably, the actuator comprises a transmission of the rack and pinion type.
According to one embodiment of the invention, the arm or arms of each drive unit are mounted on a rotating axis around an axis of rotation such that the arm or arms of the same unit are capable of swiveling around said axes of rotation simultaneously in the first and in the second directions of movement of each operative cycle of the device, the axes of rotation of both units being parallel.
Preferably, the rotary axes are displaceably supported, but in a guided manner, on each drive unit by mechanical support on a guide or surface of a cam, the rotation of the axis being precisely that which causes the displacement thereof on the guide or over the cam, all of which in a manner which can impress a composite movement on the arms, specifically rotating around an axis which is displaced.
This allows for the same device to be more versatile, specifically for the same set of arms to be able to be adapted to different sizes of packages.
In one embodiment, a cam mounted inseparable in movement with the rotary axis of the arms of each unit is used, said cam being equipped with a sliding guide displaceable on a tracking element fixed to the structure of the device or filling and closing station such that the rotation of the rotary axis causes the displacement of the cam by way of the guide thereof on the tracking element, which in turn produces a translation movement of the rotary axis.
Preferably, each drive unit comprises two arms coupled to the respective rotary axis with the capacity to displace along a section of the cited rotary axis, both arms being capable of being displaced simultaneously in opposing directions, approaching and moving away from each other, in each operative cycle of the device.
Additionally, the two arms of the same drive unit are connected to each other by means of an element with elastic properties which acts under compression such that, departing from an initial position in which the arms of the same unit are separated a predetermined distance, if these are actively pulled in opposite directions, approaching each other, the element with elastic properties is compressed and once said pulling force ceases to be exerted on the arms, both arms are automatically separated as the element with elastic properties tends to recover the original shape thereof.
According to another aspect of the invention, a method is made known for the filling and closing of a package, in particular for flexible tubular net packages, which maintaining the package held suspended by the upper open mouth thereof, comprises the following operations:
Advantageously, the at least one gripping tool has the form of a protuberance and the method comprises passing through a wall of the package, where appropriate, a hole of the net, with said gripping tool.
Also advantageously, the method comprises the operation of releasing the walls of the package grasped in the operation c) separating the retention means from the gripping tool of each arm prior to proceeding to the operation of removing the arms from the package.
The invention also relates to a station for filling and closing a package in a packaging machine, especially for flexible net packages which comprises a device like that previously mentioned; and a pair of holding clamps configured for holding an empty package suspended, said clamps being capable of approaching or moving away from each in order to cooperate in a synchronized manner with the movable arms of both units of the device in the operations of filling the package and subsequently closing the upper edge thereof, the station also comprising transfer means with two pressing plates arranged one at each side of the package actuatable in order to approach each other and adopt a transfer position, in which they grasp the package, flattening it transversally, joining opposing walls of the same, preventing the lateral folds formed in the cited package becoming undone and in order to be displaced together and thus transport the grasped package to a contiguous station of the machine, said pressing plates being placed and dimensioned such that in the transfer position they interfere with the path of the arms from the initial position thereof until the position in which, introduced in the package, they push the walls of the same to expand it.
Preferably, the station is equipped with a tube for pouring products with an outlet hole and is provided with foldable deflectors suited for directing the products poured through the outlet of the tube towards the mouth of the package, each deflector being formed by a wing of flexible material which is rigidized with a rigid material core which extends in a direction parallel to that of the arms of each drive unit of the device.
The fact that foldable deflectors provided with flexible material wings are used allows the products to be effectively directed towards the interior of the package without damaging them and circumventing the mechanical interference thereof with the arms of the device when the deflectors are unfolded.
The sequences of
The sequence of
In each working cycle of the station, the rotary blades 4′ adopt an essentially horizontally starting position, shown in
The station should be equipped with means 4a′ suitable for cooperating in the expansion of the package 2 during the filling operation, the rotary blades 4′ remaining at a distance from the package 2, as
The folds can then be implemented in the package 2, using the rotary blades 4′. In order to carry out the function thereof, said rotary blades 4′ should rotate freely around the axes thereof an angle notably greater than 90° until adopting an operative position in which the ends thereof push the walls of the package 2 inwards, whereby it is necessary for said blades 4′ to have the ends thereof below the vertical projection of the mouth of the package 2, all of which as
The package 2 can then be provisionally closed by approximating the walls of the same on the upper mouth thereof and the package 2 can be held by transfer means, schematically illustrated in the sequence, which use plates 7′ which act one at each side of the package 2, approaching each other in order to flatten it, pleating the lateral folds previously formed and holding it under pressure between plates 7′. However, note that the rotary blades 4′ should carry out a return movement, rotating around the axes thereof in a direction contrary to that of the folding direction, which cannot interfere with the transfer means 7′ as
This free return movement of the rotary blades 4′ is again notably greater than 90° until reaching the original starting position so as not to interfere with the transfer path of the filled package 2 to a subsequent station in the machine or with the path of a new package 2 to be filled which will be introduced into the filling station.
The sequence of
In each working cycle of the station, these arms 4 adopt an essentially horizontal starting position, shown in
These arms 4 are moved in order to introduce the ends thereof into the package 2 by way of the mouth thereof and to push the walls of the same outwards with the first objective of cooperating with the expansion of the package 2 during the filling operation, as
In order to carry out this first objective, the arms 4, in the movement thereof, should rotate an angle of approximately 90° until adopting a first operative position illustrated in said
The folds in the package 2 can then be implemented, using the same arms 4 which have cooperated in the expansion of the package 2. For such purpose, the arms 4 bear a gripping tool 5 and retention means 6 are used which operate outside of the package 2 and which grasp the walls of the package 2 arranged between the arms 4, which remain introduced in the package 2, and the cited retention means 6 while said retention means 6 approach and fit over the gripping tool 5 of each arm 4, then the arms 4 being moved towards the interior of the package 2 and towards the mouth of the same, bringing with them the grasped walls of the package 2 in order to produce both folds towards the interior of the package 2, as
In the illustrated variant, suited for net packages, the arms 4 bear, on the distal ends thereof at least one gripping tool 5 in the form of a protuberance capable of passing through a hole of the net and the retention means 6 are mounted on the arms 4 and consequently are moved together with the arms 4, being capable of being moved also with respect to the arms 4 between a release position distanced from the gripping tool 5 and a captive position in which they fit over said gripping tool 5, being able to capture or grasp the portion of the net passed through by the tool 5, all of which as is described in detail below.
Subsequent to the formation of the folds, the package 2 can be provisionally closed approximating the walls of the same on the upper mouth thereof and the package 2 can be held by the transfer means, schematically illustrated in the sequence, which use plates 7 which act one at each side of the package 2, approaching each other to flatten it, pleating the lateral folds before previously formed and holding it under pressure between the plates 7. However, note that the arms 4 should now not carry out a return movement or be moved in a direction contrary to that which causes the folds in the package 2, but the arms 4 continue moving in a direction to the mouth of the package 2, prior to the release from the walls of the same until adopting the initial position again as
The mentioned release of the walls of the package 2 is achieved by arranging the retention means 6 in the release position thereof, distanced from the gripping tool 5, which is the position which they originally adopt and which
It should be noted that as the arms 4 follow a movement with an ascending path, the mechanical interferences with the plates 7 of the transfer means are avoided, said plates can be arranged at a level closer to the mouth of the package 2 and can have greater dimensions, which contributes to an improved hold and to maintaining the folds in the desired shape during the transfer of the package 2.
Note that there is practically no free movement of the arms 4, since these perform a first objective when they are moved in order to arrange the ends thereof in the interior of the package 2, which is to expand the package 2; and a second objective when they are moved in reverse which is to produce the folds in the package 2. This means that they utilize all the displacements of the arms 4 and that independent auxiliary means are not required to expand the package 2 as is the case with the method of
Similarly, the angle of rotation of the arms 4 is much smaller than that which the rotary blades 4′ require from the example of
As is detailed below, the invention also envisaged that the arms 4 can carry out a composite movement, not strictly rotating around a fixed axis of rotation. For such purpose, it is envisaged that the arms 4 rotate around both axes, but that these are displaceably mounted in a guided manner on the structure or chassis of the device or of the station. This allows the same device 1 to be more versatile specifically that the same set of arms 4 can be adapted to different sizes of packages 2.
The method according to
The arms 4 can each bear one or more gripping tools 5 and the shape of the retention means 6, especially of the part, which should fit over the gripping tool or the gripping tools 5, can also vary.
The gripping tool 5 or, where appropriate, the gripping tools, if there is more than one, can be formed on the arm 4 or can be formed by pieces originally separated and subsequently joined to the same, preferably in a firm manner, for example, by welding, but other forms of joining are also considered such that they allow the gripping tool or tools to be replaced. In the case of the gripping tool 5 being formed on the arm, it is, for example considered that the arm has at the distal end thereof a portion folded or bent at an angle, conveniently mechanized in order to give it the optimal shape and it is this bent portion which carries out the function of the gripping tool.
Below a preferred exemplary embodiment of the device 1 of the invention is described which comprises two drive units 3 arranged opposed and adapted for receiving with respect to each other an empty package 2, each unit 3 being provided with two arms 4, as can be observed, for example in
In said
The two arms 4 of each unit 3 are mounted on a rotary axis 8 around an axis of rotation 8a such that the arms 4 of the same unit 3 are capable of swiveling around said axes of rotation 8a simultaneously in first and second opposite directions of movement in each operative cycle of the device 1. Furthermore, the rotary axes 8 of both units 3 are parallel and are actuated by both actuator groups 4a (see
In addition, the two arms 4 of each unit 3 are coupled to the respective rotary axis 8 with the capacity to displace along a section of the cited rotary axis 8, both arms 4 being capable of being displaced simultaneously in opposing directions, approaching and moving away from each other in each operative cycle of the device by the action of said holding clamps 12.
Additionally, the arms 4 of the same unit 3 are connected by means of an element 11 with elastic properties, such as a helical spring which works under compression such that once the clamps 12 cease exerting the pulling force on the arms 4, both arms 4 of each unit 3 are automatically separated when said element 11 with elastic properties tends to recover the original shape thereof, allowing the return of the pairs of arms 4 to the initial position thereof (see
In the case of this embodiment with two arms 4 on each drive unit 3, the method for the filling and closing of a package is thus similar to that described in
In
In
As has been mentioned, each arm 4 bears at the distal end thereof at least one gripping tool 5 suitable for passing through a hole of the net of the package 2. In this example, two tools 5 are depicted with the shape of a sharp protuberance.
Furthermore, each arm 4 is equipped with retention means 6 capable of being moved between a release position distanced from the gripping tools 5 shown in
In
Furthermore, it is observed that the arms 4 are together due to the pulling action of the holding clamps 12 (see
As has been mentioned, the package 2 can be held by transfer means, for example in the manner of plates 7 (see
Lastly, once the package has been partially closed and held by means of said plates 7 of the transfer means, the retention means are deactivated to release the captured portions of the package 2, as can be seen in
The arms 4 are actuated to return towards the initial position (see
In the embodiment described, the retention means 6 are configured by a piece mounted adjacent to the arm 4 and longitudinally displaceable with respect to said arm 4 according to a linear movement between the release position and the captive position and vice versa.
In order to actuate said retention means 6, in this example a transmission 6c of the rack and pinion type is used, said displaceable piece of the retention means 6 being provided with a rack which is capable of being moved by means of the actuation of a pinion mounted in the structure of the arm 4 and the pinion being actuated by means of an actuator such as an electric motor.
In
According to a preferred embodiment, the arms 4 can carry out a composite movement, not strictly rotary around the rotary axis 8, as is explained below.
According to a preferred embodiment, in order to carry out said composite movement of the arms 4, a cam 10 is used mounted inseparable in movement with the rotary axis 8 of the arms 4 of each unit 3, as can be observed in
In
In
In addition, the cam configuration 10 allows the adaptation of the same device 1 to different sizes of packages 2.
In
As has been mentioned, the station 100 comprises two holding clamps 12 capable of approaching or moving away from each other in order to cooperate in a synchronized manner with the movable arms 4 of both units 3 of the device 1 in the filling operations of the package 2 and subsequent closure of the upper edge thereof, and also comprises transfer means provided with two pressing plates 7 arranged one at each side of the package 2 actuatable in order to approach each other and adopt a transfer position, in which they grasp the package 2, flattening it transversally joining opposing walls of the same, preventing the lateral folds formed in the cited package 2 becoming undone and to be displaced together and thus transport the grasped package 2 to one contiguous station of the machine.
The station 100 also comprises a tube 13 for pouring products, shown in
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16382031 | Jan 2016 | EP | regional |
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