Information
-
Patent Grant
-
6224369
-
Patent Number
6,224,369
-
Date Filed
Wednesday, June 2, 199925 years ago
-
Date Issued
Tuesday, May 1, 200123 years ago
-
Inventors
-
-
Examiners
- Yeung; James C.
- Cocks; Josiah C.
Agents
- Thorpe, North & Western, LLP
-
CPC
-
US Classifications
Field of Search
US
- 431 202
- 431 5
- 431 171
- 431 8
- 431 9
- 431 115
- 431 116
- 126 299 F
- 126 307 A
- 110 203
- 110 210
- 110 211
- 110 212
- 110 213
- 110 217
-
International Classifications
-
Abstract
A device for burning vented fuel has a housing defining and substantially enclosing a combustion chamber. The housing has an air inlet, a vented fuel inlet, and an exhaust gas outlet. A manifold burner is disposed in the combustion chamber and conveys the vented fuel into the combustion chamber. An ignition device is disposed in the chamber for igniting the vented fuel. The manifold burner and exhaust gas outlet define a direct exhaust gas path extending linearly from the manifold burner to the exhaust gas outlet. A deflection shield is disposed in the direct exhaust gas path, and is sized at least as large as the approximate size of the exhaust gas outlet, for substantially deflecting exhaust gas and heat produced by the combustion of vented fuel away from the exhaust gas outlet. The deflection shield is displaced from the exhaust gas outlet to create a gap for allowing exhaust gas to escape the combustion chamber along a nonlinear path.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a device and method for burning vented fuel from oil wells and the like. More particularly, the present invention relates to a device and method having a deflection shield disposed in a linear, direct exhaust gas path between a manifold burner and an exhaust gas outlet of a combustion chamber for preventing the direct, linear escape of heat from the combustion chamber through the exhaust gas outlet.
2. Prior Art
Fuel production wells, such as crude oil wells and natural gas wells, typically extract a mixture of oil, water, and condensate from a well head. The mixture is piped to a separator system which separates the oil, water and condensate. The oil, water, and condensate are then piped to separate storage tanks. Vapors or vented fuel is created by the oil, water, and condensate as they are stored in the tanks. The vapors are not considered useful because any fuel contained in the vapors is not easily recoverable. Thus, these vapors are typically either vented to the atmosphere, or piped to a flare and burned.
One disadvantage of venting the unwanted vapors into the atmosphere is the pollution caused by such vapors. In addition, the Department of Environmental Quality (DEQ) requires that the wells comply with certain requirements. The regulations annually reduce the amount of vapor that may be emitted into the atmosphere. It is generally considered that any wells producing over 3 barrels of condensate must dispose of the unwanted vapors without venting them to the atmosphere in order to comply with DEQ requirements.
As indicated above, another method of disposing of the unwanted fuels is to burn them off with an open flame. Such systems usually have an open pipe with a circular burner. A refractory substance is disposed in the pipe to retain heat. One disadvantage of flaring-off the vented fuels is that the flare is not efficient, and may actually produce more harmful pollution than simply venting the vapors to the atmosphere. Such flares may be only 60 to 65% efficient. Such inefficient burning may create harmful anti-oxidants.
Another method for dealing with the vented fuel utilizes a recovery system to recover usable fuel from the vapor. Such recovery systems take the vapors from the separators and tanks and compress them for reuse. One disadvantage with the recovery systems is that they are relatively expensive.
Therefore, it would be advantageous to develop a device and method capable of efficiently and properly disposing of unwanted vapors or vented fuels. It also would be advantageous to develop such a device and method which are inexpensive to manufacture and operate.
OBJECTS AND SUMMARY OF THE INVENTION
It is an object of the present invention to provide a device and method for efficiently and properly combusting vented fuels.
It is another object of the present invention to provide such a device and method which are simple and inexpensive to manufacture and operate.
These and other objects and advantages of the present invention are realized in a burner device for burning vented fuels. The burner device has a housing defining and substantially enclosing a combustion chamber. The housing has an air inlet configured for allowing air into the combustion chamber; a vented fuel inlet configured for allowing vented fuel into the combustion chamber; and an exhaust gas outlet configured for allowing exhaust gases out of the combustion chamber.
A manifold burner is coupled to the vented fuel inlet and disposed in the combustion chamber for conveying the vented fuel into the combustion chamber. An ignition device, such as a pilot burner, may be disposed in the chamber for igniting the vented fuel as the vented fuel enters the combustion chamber. The manifold burner and exhaust gas outlet define a direct exhaust gas path extending linearly from the manifold burner to the exhaust gas outlet.
A deflection shield advantageously is disposed in the direct exhaust gas path for substantially deflecting exhaust gases and heat produced by the combustion of vented fuel away from the exhaust gas outlet. The deflection shield is sized at least as large as the approximate size of the exhaust gas outlet. The deflection shield is displaced from the exhaust gas outlet to create a gap for allowing exhaust gases to escape the combustion chamber along a nonlinear path. Thus, the exhaust gas and heat produced by the combustion of vented gas is prevented from flowing directly out of the combustion chamber along the direct exhaust path.
In accordance with one aspect of the present invention, the deflection shield has a surface with a concave curvature facing the combustion chamber. The concave curvature helps recirculate the exhaust gases back to the manifold.
In accordance with another aspect of the present invention, a grating is disposed in the housing below the manifold burner, and divides the housing into two portions including the combustion chamber and a plenum. It is believed that the grating helps cause turbulent flow and assist combustion.
In accordance with another aspect of the present invention, the housing walls include angled walls tapering towards the exhaust opening for funneling exhaust gas towards the exhaust opening.
A method of using the burner device described above for burning vented fuels includes:
a) providing a substantially enclosed combustion chamber having an air inlet, a vented fuel inlet, and an exhaust gas outlet;
b) providing a manifold burner in the combustion chamber and having a passage and outlets for introducing the vented fuel into the combustion chamber, the manifold burner and exhaust outlet defining a direct exhaust gas path extending linearly from the manifold burner to the exhaust outlet;
c) introducing air into the chamber through the air inlet;
d) introducing the vented fuel into the chamber through the outlets in the manifold burner;
e) igniting the vented fuel and combusting the vented fuel; and
f) obstructing the direct exhaust gas path with a deflection shield which is spaced from the exhaust opening for preventing the direct, linear escape of heat and exhaust gas produced at the manifold burner by the combustion of the vented fuel.
In accordance with one aspect of the above method a deflection shield is provided with a curved surface facing the manifold burner.
These and other objects, features, advantages and alternative aspects of the present invention will become apparent to those skilled in the art from a consideration of the following detailed description taken in combination with the accompanying drawings.
DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a preferred embodiment of a device for burning vented fuels of the present invention with a portion of a housing wall broken away to reveal a combustion chamber.
FIG. 2
is a cross-sectional side view of the preferred embodiment of the device for burning vented fuels of the present invention taken along line
2
—
2
of FIG.
1
.
FIG. 3
is a cross-sectional front view of the preferred embodiment of the device for burning vented fuels of the present invention taken along line
3
—
3
of FIG.
1
.
FIG. 4
is a cross-sectional side view of an alternative embodiment of a device for burning vented fuels of the present invention.
FIG. 5
is a cross-sectional front view of the alternative embodiment of the device for burning vented fuels of the present invention.
FIG. 6
is a schematic view of the preferred embodiment of the device for burning vented fuels of the present invention connected to storage tanks and a well head.
DETAILED DESCRIPTION OF THE INVENTION
Reference will now be made to the drawings in which the various elements of the present invention will be given numerical designations and in which the invention will be discussed so as to enable one skilled in the art to make and use the invention.
As illustrated in
FIGS. 1 and 6
, a burner device for burning vented fuels, indicated generally at
10
, in accordance with the present invention is shown. Referring to
FIG. 6
, the device
10
is shown schematically in operation with a fuel/oil production site, indicated generally at
14
, having a well or well head, indicated generally at
18
. As indicated above, during the fuel/oil production process, a mixture of oil, water and condensate are typically extracted from the well head
18
. The well head
18
is connected by a pipe or pipe system to a separator system, indicated generally at
22
. The mixture of oil, water and condensate is piped from the well head
18
to the separator system
22
through the pipe system. The separator system
22
separates the oil, water and condensate, as is well known in the art. The separator system
22
is connected by pipes or a piping system to a plurality of storage tanks
26
,
28
and
30
. The oil, water and condensate are piped from the separator system
22
to the storage tanks
26
,
28
and
30
, respectively. Thus, the storage tanks include an oil tank
26
for receiving and holding oil
34
, a water tank
28
for receiving and holding water
36
, and a condensate tank
30
for receiving and holding condensate
38
.
Vapors or vented fuels, indicated generally at
42
are created by the oil
34
, water
36
, and condensate
38
in each storage tank
26
,
28
and
30
. As indicated above, these vented fuels
42
are typically vented to the atmosphere, or inefficiently burned off by a flare. Venting the vented fuels to the atmosphere causes harmful pollution, and inefficiently burning the vented fuels can cause even more harmful pollution. In accordance with the present invention, however, the storage tanks
26
,
26
and
30
are connected by pipes or a piping system to the burner device
10
of the present invention. Thus, the vented fuels
42
are piped from the storage tanks
26
,
28
and
30
to the burner device
10
. The burner device
10
is preferably located at least 100 feet from the well head
18
, and/or other systems and structures associated with the site
14
, for safety reasons.
Referring to
FIG. 1
, the burner device
10
has housing, indicated generally at
46
, with housing walls
48
. The housing walls
48
preferably form a rectangular, or square, box. The walls
48
include side walls
50
, such as a front wall
52
, back wall
54
, right side wall
56
, and a left side wall
58
. The side walls
50
are attached to adjacent side walls along their respective sides to form a rectangle or square. The walls
48
also include a bottom wall
60
and a top wall
62
. The bottom wall
60
is coupled to the side walls
50
along their bottom sides to enclose the bottom of the housing
46
. Similarly, the top wall
62
is coupled to the side walls
50
along their top sides to enclose the top of the housing
46
. Together, the walls
48
substantially enclose the housing
46
and define a combustion chamber
66
. The housing walls
48
are configured for containing combustion of the vented fuels.
The back wall
54
of the housing
46
defines an air inlet
68
through the back wall
54
for allowing air into the combustion chamber
66
as indicated by arrow
69
. The air inlet
68
preferably is located at or near the bottom of the back wall
54
or housing
46
, as discussed more fully below. A flame arrester, indicated generally at
70
, as is well known in the art, preferably is coupled to the air inlet
66
to prevent any combustion from escaping the housing
46
. The front wall
52
of the housing defines a vented fuel inlet
74
through the front wall
52
for allowing vented fuel into the combustion chamber
66
. A pipe (not shown) or portion (not shown in
FIG. 1
) of a manifold may extend through the vented fuel inlet
74
to convey the vented fuel into the housing
46
and combustion chamber
66
as indicated by
76
. A manifold access opening
78
is formed in the right side wall
56
for allowing access to a manifold. A pilot access opening
80
is formed in the front wall
52
to allow access to a pilot burner. It is of course understood that the designation of front, back, and left and right side walls is for identification purposes only, and that the inlets
68
and
74
may be formed in any appropriate wall.
The housing
46
may be divided into two portions including an upper portion
84
containing the combustion chamber
66
, and a lower portion
86
defining a plenum. The air inlet
68
is preferably formed in the housing walls
48
at a lower portion, or such that the air inlet
68
leads into the plenum
86
. The plenum
86
provides a chamber for receiving air and is preferably maintained at a higher pressure to prevent combustion from escaping from the combustion chamber
66
.
A manifold or manifold burner, indicated generally at
90
, is disposed in the combustion chamber
66
, or in the housing
46
for conveying the vented fuel into the combustion chamber
66
. The manifold
90
preferably is disposed near or at the middle of the housing
46
, and may divide the housing
46
into the upper and lower portions
84
and
86
. The manifold
90
has a manifold wall
94
defining a passage
96
through the manifold
90
. The manifold
90
may have a main branch
98
and a plurality of legs or secondary branches
100
extending from the main branch
98
. The main branch
98
extends from the vented fuel inlet
74
, preferably along one side of the housing
46
or chamber
66
. The legs
100
extend out into the chamber
66
along a common, horizontal plane. Thus, the manifold
90
extends substantially across the housing
46
or combustion chamber
66
. A plurality of openings
102
are formed in the manifold
90
or legs
100
. Thus, the openings
102
are located across the combustion chamber
66
and convey a flow of the vented fuel into and across the chamber
66
. The manifold
90
may be modular so that the number of legs
100
may be varied to fit the size of the chamber
66
.
An ignition device
110
, such as a pilot light or pilot burner, is disposed in the combustion chamber
66
adjacent the openings
102
in the manifold
90
. The ignition device
110
ignites the vented fuel exiting the openings
102
in the manifold
90
and entering the chamber
66
. The ignition device
110
preferably burns continuously or has a flame which burns continuously. Thus, an intermittent flow of vented fuel may be burned or combusted as it is produced with the ignition device
110
igniting the vented fuel as it enters the chamber
66
.
Referring to
FIG. 6
, the ignition device
110
preferably is a pilot burner fueled by oil or gas from the separator
22
, or the oil tank
26
. A supply line
120
may extend from the separator
22
to a scrubber
122
for conveying oil from the separator
22
. The pilot burner
110
is coupled to the scrubber
122
, as is well known in the art.
It is of course understood that the ignition device
110
may be any appropriate means for igniting the vented fuel, such as an electric powered sparker. Fueling the pilot burner
110
with fuel from the site
14
, however, may be more convenient and does not require an electric power source or an electrical system.
Referring again to
FIGS. 1-3
, the top wall
62
of the housing
46
, or housing wall
50
, defines an exhaust opening
130
for allowing exhaust gases produced by the combusting vented fuel to escape from the chamber
66
. Thus, the exhaust opening
130
extends through the top of the housing
46
, or through the top wall
62
, to the exhaust chamber
66
. The exhaust opening
130
preferably is positioned above the manifold
90
. A stack
134
is coupled to the top wall
62
of the housing
46
and extending upwardly for conveying the exhaust gases away from the burner device
10
as indicated by arrow
136
.
A direct exhaust gas path, indicated by the arrow at
140
, is defined by the exhaust opening
130
and the manifold
90
, and extends linearly from the manifold burner
90
to the exhaust opening
130
. The direct exhaust gas path
140
generally represents the path that exhaust gas would follow from the manifold
90
to the exhaust opening
130
. Because the exhaust opening
130
preferably is disposed above the manifold
90
, the direct exhaust gas path is oriented generally vertically. It is of course understood that the exhaust opening
130
may be off-set from a position directly above the manifold
90
, or may be formed in one of the side walls
50
.
As indicated above, the air inlet
68
preferably is located at a lower end of the housing
46
, and below the manifold
90
in the lower portion
86
of the housing
46
. Thus, the manifold burner
90
is located between the air inlet
68
and the exhaust outlet
130
. Therefore, an air flow path is defined from the air inlet
68
, past the manifold
90
, and upwardly towards the exhaust outlet
130
.
The burner device
10
advantageously has a deflection shield
150
disposed in the direct exhaust gas path
140
for substantially deflecting exhaust gas and heat produced by the combustion of vented fuel away from the exhaust gas outlet
130
, and preventing the direct escape of exhaust gas and heat from the combustion chamber
66
. The deflection shield
150
may be a plate sized at least as large as the approximate size of the exhaust gas outlet
130
, or to extend across the exhaust gas opening
130
, to prevent the direct escape of exhaust gas and heat. In addition, the plate
150
may be sized larger than the exhaust opening
130
to prevent exhaust gas and heat from merely flowing around the plate
150
. The deflection shield
150
preferably is parallel to a plane common to the manifold burner
90
, and perpendicular to the direct exhaust gas path
140
.
The deflection shield
150
is spaced from the exhaust gas outlet
130
, and the top wall
62
, creating a gap
154
between the deflection shield
150
and the top wall
62
around the exhaust gas opening
130
. The gap
154
allows exhaust gas to escape from the combustion chamber
66
along a nonlinear, non-direct path, indicated by arrow
156
. The deflection shield
150
is suspended from the top wall
62
, or fixed at a distance from the exhaust gas opening
130
, by a plurality of support members
158
extending between the top wall
62
and the deflection shield
150
.
The deflection shield
150
may be rectangular, as shown, and match the shape of the housing
46
or combustion chamber
66
. Alternatively, the deflection shield
150
may be any appropriate shape, such as circular, and match the shape of the exhaust gas outlet
130
. The deflection shield
150
has a surface
158
facing the combustion chamber
66
. The surface
158
may be substantially planar or flat, as shown. Referring to
FIGS. 4 and 5
, an alternative deflection shield, indicated generally at
160
, is curved, or has a surface
164
with a concave curvature. The concave curvature of the surface
164
may be formed by curving or bending the plate
160
. The concave curvature of the surface
164
may create a downward flow of exhaust gas, indicated by arrows
168
, and recycle the exhaust gases back around the manifold
90
. The concave curvature of the surface
164
has a central axis perpendicular to the manifold
90
.
Referring again to
FIGS. 1-3
, the upper portion of the housing
46
, or housing walls
48
, includes angled walls
172
. The angled walls
172
may be formed by an upper portion of the side walls
50
, or front and back walls
52
and
54
, or by side portions of the upper wall
62
. The angled walls
172
taper towards the exhaust opening
130
and funnel the exhaust gases towards the exhaust opening
130
.
A grating
176
is disposed between the upper and lower portions
84
and
86
of the housing
46
beneath the manifold
90
. The grating
176
divides the housing
46
into the upper and lower portions
84
and
86
, or the combustion chamber
66
and the plenum. The grating
176
has a plurality of openings through which air passes from the air inlet
68
and plenum to the manifold
90
. It is believed that the grating
176
may contribute to turbulent air flow which may increase the efficiency of the combustion.
Referring again to
FIG. 6
, and as described above, oil
34
, water
36
, and condensate
38
produced from the well head
18
is separated by the separator system
22
and directed to separate storage tanks
26
,
28
and
30
. Vapors, or vented fuel
42
, are created intermittently or continuously in the storage tanks
26
,
28
and
30
, and conveyed to the burner device
10
of the present invention. Referring again to
FIGS. 1-3
, in operation the ignition device
110
, such as a pilot burner, burns continuously, or has a continuous flame, so that the vented fuel may be introduced into the chamber
66
intermittently. The vented fuel is introduced into the combustion chamber
66
by the manifold
90
. The vented fuel flows into the housing
46
through the vented fuel inlet
74
, and flows through the manifold
90
and into the combustion chamber
66
through the openings
102
. Air is introduced into the plenum
86
of the housing
46
through the air inlet
68
. Air passes from the air inlet
68
and plenum
86
, past the grating
176
and manifold
90
. It is believed that the grating
176
causes a turbulent air flow and thus assists in a more efficient combustion. The vented fuel is ignited by the ignition device
110
as it enters the combustion chamber
66
from the manifold
90
.
The vented fuel and air combust in the combustion chamber
66
producing exhaust gas and heat. This exhaust gas and heat tends to flow upward along the direct exhaust gas path
140
, and thus towards the exhaust gas outlet
130
. The deflection shield
150
, which is placed in the direct exhaust gas path
140
and spaced from the exhaust opening
130
, obstructs the direct, linear escape of heat and exhaust gas from the combustion chamber
66
and housing
46
. The deflection shield
150
tends to deflect or redirect the exhaust gas and heat back into the combustion chamber
66
and towards the manifold
90
. It is believed that preventing the direct escape of the heat generated by the combustion helps to heat the combustion chamber
66
to a more elevate temperature such that the volatile oil compounds in the vented fuel are combusted, and thus increasing the efficiency of the burner device
10
. In addition, it is believed that the exhaust gas is recycled back through the combustion chamber
66
along a recycle or re-circulation path, indicated by arrow
180
, where any vented fuel which was not combusted on the first pass is combusted. The exhaust gas may be re-circulated, or travel along the direct exhaust gas path
140
and back on the recycle path
180
, one or more times before escaping from the chamber
66
along the indirect path
156
. The exhaust gas exits the housing
46
through the exhaust gas outlet
130
and travels up the stack
134
. In addition, the deflection shield
160
may have a curved surface
164
for helping re-circulate the exhaust gases, as shown in
FIGS. 4 and 5
.
The deflection shield
150
and burner device
10
of the present invention presents a significant advantage over prior art flares. In prior art devices, where the vented gas is merely flared or burned off, the vented fuel typically is not completely combusted, or is perhaps 60 to 65% combusted. The efficiency of the burner device
10
of the present invention is up to 99.9% efficient, or combusts up to 99.9% of the vented fuel.
It is to be understood that the described embodiments of the invention are illustrative only, and that modifications thereof may occur to those skilled in the art. For example, the helical track may be formed on the exterior surface of a shaft or the internal surface of a cavity, while the shaft or cavity may be fixedly coupled to the head or the piston. Accordingly, this invention is not to be regarded as limited to the embodiments disclosed, but is to be limited only as defined by the appended claims herein.
Claims
- 1. A device configured to burn vented fuel from a storage tank of a fuel/oil production site, comprising:a housing defining and substantially enclosing a combustion chamber, the housing having an air inlet configured for allowing air into the combustion chamber, a vented fuel inlet configured for allowing vented fuel into the combustion chamber, and an exhaust gas outlet configured for allowing exhaust gas out of the combustion chamber; a manifold burner, disposed in the housing, configured to convey the vented fuel into the combustion chamber, the manifold burner and exhaust gas outlet defining a direct exhaust gas path extending linearly from the manifold burner to the exhaust gas outlet; and a deflection shield, disposed in the direct exhaust gas path, having a size at least as large as the approximate size of the exhaust gas outlet, configured to substantially deflect exhaust gas and heat produced by the combustion of vented fuel away from the exhaust gas outlet, the deflection shield being displaced from the exhaust gas outlet to create a gap configured to allow exhaust gas to escape the combustion chamber along a nonlinear path, such that exhaust gas and heat produced by the combustion of vented gas are prevented from flowing directly out of the combustion chamber along the direct exhaust path.
- 2. The device of claim 1, wherein the deflection shield comprises a plate spaced from the exhaust gas outlet defining the gap between the plate and the housing around the exhaust gas outlet, the plate being sized to extend substantially across the exhaust gas outlet.
- 3. The device of claim 2, wherein the plate has a surface facing the combustion chamber, the surface having a concave curvature configured for creating a downward flow of exhaust gas.
- 4. The device of claim 1, further comprising a grating disposed in the housing below the manifold burner and dividing the housing into two portions including the combustion chamber and a plenum, the plenum being configured for receiving air from the air inlet.
- 5. The device of claim 1, wherein the housing has a lower end and wherein the air inlet is located at the lower end of the housing, wherein the manifold burner is located between the air inlet and the exhaust outlet such that an air flow path is defined from the air inlet, past the manifold burner, and upwardly towards the exhaust gas outlet, and wherein the plate is disposed between the exhaust gas outlet and manifold burner such that the plate redirects the exhaust gas back towards the manifold burner such that a recirculating exhaust flow path is defined from the plate, back towards the manifold burner, and upwardly towards the gap and out the exhaust gas outlet.
- 6. A device configured to burn vented fuel from a storage tank of a fuel/oil production site, comprising:a housing having a housing wall defining a combustion chamber configured for containing combustion of the vented fuel, the housing wall including side walls surrounding the housing and top and bottom walls; an air inlet formed in the housing wall configured for allowing air into the combustion chamber; a vented fuel inlet formed in the housing wall configured for allowing the vented fuel into the chamber; a vented fuel pipe, configured to extend between the vented fuel inlet of the housing and at least one storage tank of the fuel/oil production site; a manifold burner, disposed in the chamber and coupled to the vented fuel pipe, having a manifold wall defining a passage and openings configured to convey a flow of the vented fuel from the at least one storage tank of the fuel/oil production site into the combustion chamber; an exhaust opening formed in the top wall of the housing wall configured for allowing exhaust gas produced by combusting vented fuel to escape from the chamber, the exhaust opening and manifold defining a direct exhaust gas path extending linearly from the manifold burner to the exhaust opening; and a plate, disposed in the direct exhaust gas path and spaced from the exhaust opening defining a gap between the plate and the top wall around the exhaust opening, the plate being sized to extend substantially across the exhaust opening, such that the plate blocks exhaust gas and heat produced by the combustion of the vented fuel from flowing directly out of the combustion chamber along the direct exhaust path, such that a substantial amount of heat produced by the combustion of the vented fuel is prevented from directly escaping from the housing through the exhaust opening, such that the combustion chamber is heated to a temperature to substantially consume volatile oil compounds in the vented fuel.
- 7. The device of claim 10, wherein the plate has a surface facing the combustion chamber, the surface having a concave curvature configured for creating a downward flow of exhaust gas.
- 8. The device of claim 6, wherein the exhaust opening is disposed above the manifold burner such that the direct exhaust gas path is oriented vertically, and wherein the plate is disposed below the exhaust opening and above the manifold burner.
- 9. The device of claim 6, further comprising a grating disposed in the housing below the manifold burner and dividing the housing into two portions including the combustion chamber and a plenum, the plenum being configured for receiving air from the air inlet.
- 10. The device of claim 6, wherein the plate is sized larger than the exhaust opening.
- 11. The device of claim 6, wherein the housing walls include angled walls tapering towards the exhaust opening configured for funneling exhaust gas towards the exhaust opening.
- 12. The device of claim 6, wherein the housing has a lower end and wherein the air inlet is located at the lower end of the housing, wherein the manifold burner is located between the air inlet and the exhaust outlet such that an air flow path is defined from the air inlet, past the manifold burner, and upwardly towards the exhaust outlet, and wherein the plate is disposed between the exhaust outlet and manifold burner such that the plate redirects the exhaust gas back towards the manifold burner such that a recirculating exhaust flow path is defined from the plate, back towards the manifold burner, and upwardly towards the gap and out the exhaust outlet.
- 13. A method for burning vented fuel from storage tanks of a fuel/oil production site, comprising:a) providing a substantially enclosed combustion chamber having an air inlet, a vented fuel inlet, and an exhaust gas outlet; b) providing a manifold burner in the combustion chamber and having a passage and outlets for introducing the vented fuel into the combustion chamber, the manifold burner and exhaust outlet defining a direct exhaust gas path extending linearly from the manifold burner to the exhaust gas outlet; c) introducing air into the chamber through the air inlet; d) communicating the vented fuel from at least one storage tank of the fuel/oil production site through a vented fuel pipe extending between the manifold burner and the at least one storage tank, and introducing the vented fuel into the chamber through the outlets in the manifold burner; e) igniting the vented fuel and combusting the vented fuel; and f) obstructing the direct exhaust gas path with a deflection shield which is spaced from the exhaust gas oulet for preventing the direct, linear escape of heat and exhaust gas produced at the manifold burner by the combustion of the vented fuel.
- 14. The method of claim 13, further comprising:g) recirculating the exhaust gas back towards the manifold burner with the deflection shield.
- 15. The method of claim 13, wherein step f) further comprises providing a deflection shield with a curved surface facing the manifold burner.
- 16. The device of claim 1, further comprising:at least one storage tank, configured to store oil, water, or condensate; and a vented fuel pipe, coupled to and between the at least one storage tank and the manifold burner, configured to convey vented fuel from the at least one storage tank to the manifold burner.
- 17. The device of claim 1, wherein the manifold burner includes a main branch and a plurality of legs extending from the main branch, wherein the manifold burner extends substantially across the combustion chamber.
- 18. The device of claim 4, wherein the grating is a mesh grating having a plurality of openings therethrough.
- 19. The device of claim 6, further comprising:a plurality of storage tanks, including: an oil tank configured to store oil, a water tank configured to store water, and a condensate tank configured to store condensate; and wherein the vented fuel pipe is coupled to and between the plurality of storage tanks, and the manifold burner.
- 20. The device of claim 19, further comprising:a well head, coupled to the plurality of storage tanks.
- 21. The method of claim 13, further comprising:providing a vented fuel pipe between the at least one storage tank and the manifold burner.
US Referenced Citations (18)