This invention relates generally to a semi-solid product dispensing device for concurrently dispensing different semi-solid products, particularly such that the products are deposited in respective, distinct, homogeneous masses.
It is known to fill open-topped paperboard cartons with product dispensed from a filler tube in a carton forming, filling, and sealing machine. It is also known to adapt such a machine to dispense concurrently different semi-solid products into a carton such that the products are deposited in the carton in distinct, homogeneous masses. For example, a two-product filler tube for dispensing a two-component custard product in a carton forming, filling and sealing machine available from a member of the Elopak® Group of Companies is known as the Double Custard Filler Tube™.
The Double Custard Filler Tube™ includes a main, vertically-oriented filler tube including first and second diametrically-opposed inlet ports formed through an upper part of the circumferential side wall of the tube. A lower distal end of the tube includes a nozzle-form outlet opening positioned to dispense product into successive cartons.
A lifter mechanism raises each carton from a conveyor disposed below the main filler tube to a position encompassing a lower portion of the main filler tube. The lifter then lowers the carton at approximately the same rate that the main filler tube fills the carton.
Each of the first and second diametrically-opposed ports is offset 45 degrees from the direction of travel of the conveyor. A first supply tube is connected and provides fluid communication between a source outlet of a first product and the first port, which thus constitutes an outlet port of that supply tube. The source outlet is disposed in a direction from the first port generally parallel to the direction of travel of the conveyor. A second supply tube is connected and provides fluid communication between a source outlet of a second product and the second port, which thus constitutes an outlet port of that supply tube, the source outlet being disposed in a direction from the second port generally parallel to the direction of travel of the conveyor and, relative to the main filler tube, opposite the source outlet of the first product.
The first and second supply tubes include compound bend angles to re-orient the products so that, when the products are dispensed into cartons, the products are laterally separated transverse to the direction of conveyor travel. Such compound curves are used to re-orient product flow where, as is the case in many carton forming, filling, and sealing machines; source outlets are disposed in respective directions from the first and second ports generally parallel to the direction of travel of the conveyor.
A flat divider panel is carried within the main filler tube in a vertical orientation parallel to the direction of travel of the conveyor. The divider panel is positioned and shaped to separate the main filler tube into two semi-cylindrical channels to provide separate paths for the first and second products to follow as they descend through the main filler tube toward the outlet opening of the main filler tube. This allows the first and second products to exit through the opening without mixing and allows them to be deposited in cartons in respective homogenous masses on either side of a vertical plane aligned parallel to the direction of travel of the conveyor. With the two products oriented in this fashion within the cartons, and with the cartons oriented on the conveyor with their spouts opening either in or oppositely to the direction of conveyor travel, the two products will emerge side-by-side when the cartons are tipped in the directions of their spouts.
US-A-2002/0029819 discloses various embodiments of a nozzle for use in inserting toothpaste into toothpaste containers. In one embodiment, the nozzle includes an inner tube encircled by an outer tube, but with diametrically opposite dividing walls dividing the annular space between the inner and outer tubes into respective flow channels each of semi-circular cross-section, with a third, cylindrical flow channel being provided by the interior of the inner tube, so that white paste may be inserted by way of one of the outer channels, red gel may be inserted by way of the other outer channel and blue gel by way of the inner channel.
U.S. Pat. No. 4,184,613 discloses the production of a patterned product, such as ice cream, by forming a plurality of differing product streams, preferably three streams, into a patterned product stream having a desired cross-sectional pattern and dispensing the patterned product stream into a container. The apparatus includes a vertical, main filler tube to which extends radially a main horizontal tube to which extends perpendicularly two opposite, horizontal, product supply tubes for first and second products. The main horizontal tube may contain a three-vaned insert defining with the main horizontal tube two straight, horizontal, flow channels for the first and second products, respectively, and a third straight, horizontal, flow channel communicating with the interior of a tubular cap upon which the vanes are mounted and through which a third product is supplied to the third straight channel. The patterned product issuing from the main horizontal tube enters the main filler tube whence it is dispensed by the action of a dosing piston. In an alternative version, the insert has extending from its cap two parallel vanes which divide the interior of the main horizontal tube into three approximately parallel straight, horizontal, flow channels, an inner one of which is in the form of a diametral slot supplied with a first product from the interior of a tubular cap of the insert and the outer two of which are of segmental cross-section and supplied with second and third products from the respective transverse horizontal tubes. Although the preferred embodiment illustrated has three product inlet channels, that prior system is adaptable to utilise any number of two or more such flow channels each supplying a product of generally like consistency and temperature, for example different flavours of ice cream.
According to one aspect of the present invention, there is provided a semi-solid product dispensing device for concurrently dispensing differing semi-solid products, said device comprising:
a main filler tube having an outlet opening,
first and second product supply tubes extending to and communicating with said main filler tube at respective first and second inlet ports disposed substantially diametrically opposite each other at an upper end zone of said tube, and
a dividing member comprised of a downwardly extending vane serving to divide the interior of said tube into first and second substantially separate flow channels for the respective semi-solid products and in communication with the respective inlet ports,
characterized in that the azimuths of the outlet ends of the flow channels are angularly offset around said tube relative to the azimuths of the respective inlet ports.
According to a second aspect of the present invention, there is provided a method of dispensing semi-solid product, comprising supplying first and second semi-solid products to respective first and second flow channels arranged at respective opposite sides of a dividing member and substantially separate from each other, and guiding said semi-solid products in said flow channels such that the respective products are delivered from said flow channels at respective orientations angularly offset around a longitudinal axis of said dividing member relative to the orientations at which the respective products are supplied to said flow channels.
Owing to those aspects of the invention, it is possible to dispense two different semi-solid products concurrently from a main filler tube into cartons in respective homogeneous masses on respective sides of a vertical plane aligned parallel to the direction of conveyor travel without requiring multiple bend angles in the supply tubes delivering the products to the main filler tube.
According to a third aspect of the present invention, there is provided a semi-solid product dispensing device comprising a main filler tube the lower end of which serves to deliver product, first and second product supply tubes extending to and communicating with said main filler tube at respective first and second inlet ports disposed substantially diametrically opposite each other at an upper end zone of said main filler tube for supplying respective semi-solid products to said tube, and a dividing member comprised of a downwardly extending vane serving to divide the interior of said main filler tube into first and second substantially separate flow channels for the respective semi-solid products, said dividing member being mounted at said main filler tube so as to be turnable relative to said main filler tube about a longitudinal axis of said tube in order to change the angular orientation of the first and second flow channels about said axis.
According to a fourth aspect of the present invention, there is provided a method of dispensing semi-solid product, comprising supplying first and second semi-solid products to respective flow channels arranged side-by-side with each other and substantially separate from each other, and turning said flow channels simultaneously about a longitudinal axis to re-orientate the delivery of said semi-solid products.
Owing to those two aspects of the invention, it is possible to re-orientate the delivery of semi-solid products without needing to remove a dividing member from a main filler tube.
According to a fifth aspect of the present invention, there is provided a range of members for obturating an upper end of a main filler tube of a semi-solid product dispensing device, the lower end of which serves to deliver product, comprising:—
a first dividing member comprised of a downwardly extending vane for dividing the interior of said main filler tube into first and second substantially separate flow channels for first and second semi-solid products respectively, and also comprised of a middle flow channel separate from, but extending generally longitudinally of, said first and second flow channels and for a third semi-solid product;
a second dividing member comprised of a downwardly extending vane for dividing the interior of said main filler tube into separate flow channels for two respective semi-solid products and without any flow channel therethrough;
and a capping member for allowing a single semi-solid product to flow through the whole of the cross-sectional area of the interior of said main filler tube.
According to a sixth aspect of the present invention, there is provided a method of obturating an upper end of a main filler tube of a semi-solid product dispensing device, the lower end of which serves to deliver product, comprising selecting one of:—
a first dividing member comprised of a downwardly extending vane and a middle flow channel extending longitudinally of said vane and separate from the ambient atmosphere at respective opposite major surfaces of said vane,
a second dividing member comprised of a downwardly extending vane, without any flow channel therethrough, and
a capping member, and,
in the event of selection of:—
said first dividing member, inserting the latter into said upper end and thereby dividing the interior of said main filler tube into first and second substantially separate flow channels for first and second semi-solid products, with said middle flow channel being for a third semi-solid product,
said second dividing member, inserting the latter into said upper end and thereby dividing the interior of said main filler tube into first and second separate flow channels for first and second semi-solid products, without any further flow channel in said interior, or
said capping member, applying the latter to said upper end.
Owing to those two aspects of the invention, it is possible to cope not only with filling two or three semi-solid products at a filler, but also with filling a single such product at the filler, without any difficulty.
In a preferred embodiment of the invention, a semi-solid product dispensing device concurrently dispenses different semi-solid products into a container such that the products are deposited in the container in respective vertically-oriented, distinct, homogeneous masses. The device includes a main filler tube arranged to be installed in a carton filling machine. The main filler tube includes first and second supply tube outlet ports (and thus filler tube inlet ports) formed through an upper side wall of the main filler tube. First and second filler tube outlet ports are disposed in an outlet opening at a lower distal end of the tube. A dividing insert is carried within the main filler tube in a generally vertical orientation in a position separating the filler tube into first and second channels. The first channel provides fluid communication between the first filler tube inlet port and the first filler tube outlet port. The second channel provides fluid communication between the second filler tube inlet port and the second filler tube outlet port. The dividing insert is configured to reorient the flow of the first and second products from respective upper azimuth positions at the filler tube inlet ports to respective lower azimuth positions at the filler tube outlet ports. The lower azimuth positions of the filler tube outlet ports are offset from the upper azimuth positions.
In order that the invention may be clearly and completely disclosed, reference will now be made, by way of example, to the accompanying drawings, in which:
Referring to
The first supply tube 30 is connected at an inner end to the port 24 and has an outer end connectable to the first product source outlet 34. The first supply tube 30 provides fluid communication between the first product source outlet 34 and the port 24 so that the first product 12 can flow from the first product source tank 38 to the main filler tube 20. As will be understood from
The second supply tube 32 is connected at an inner end to the port 26 and has an outer end that is connectable to the second product source outlet 36. The second supply tube 32 provides fluid communication between the second product source outlet 36 and the port 26 so that the second product 14 can flow from the second product source tank 40 to the main filler tube 20. As will be understood from
First and second filler tube outlet ports; shown at 48 and 50, respectively, in
A three-product dividing insert, best shown at 54 in
The three-product dividing insert 54 includes a helically-shaped panel or vane, best shown at 62 in
The panel 62 of the insert 54 has an approximate 45 degree twist along its length and, as best shown in
The three-product dividing insert 54 also includes an axial tube shown at 64 in
The axial tube 64 of the insert 54 has a flattened and flared lower end portion as shown at 68 in
The main filler tube 20 allows for the removal of the three-product dividing insert 54 and for the removable installation of an insert having a different configuration from that of the insert 54. Interchangeable inserts may include a two-product or “double filler” insert shown at 74 in
The three-product and two-product inserts 54 and 74 are rotatable within the main filler tube 20 to change the azimuth positions of the outlet ports 48 and 50 relative to the inlet ports 24 and 26 to alter product layer alignment relative to carton conveyor direction of travel. More specifically, the three- and two-product inserts 54 and 74 are rotatable within the main filler tube 20 between a first dividing position shown in
Accordingly, with either the three-product or the two-product insert 54, 74 in the first dividing position, the dispensed product layers will be aligned with, i.e. parallel to, the carton conveyor direction of travel. This product orientation is suitable for a carton form-fill-seal machine producing cartons not having pour spout fitments, which are usually applied transversely of the direction 45, and oriented with the pour spout panels 85 of their gable-tops positioned in line with conveyor feed as shown in
With either of these inserts 54 and 74 in the second dividing position, the dispensed product layers will be oriented transversely to the carton conveyor direction of travel. This product orientation is suitable for a carton form-fill-seal machine producing cartons having pour spout fitments 87 applied transversely to conveyor flow, as shown in
Each insert 54 or 74 includes a circular cap 86 or 86′ that closes an upper, circular, insert-receiving opening 84 of the main filler tube 20 and also includes first and second stop surfaces 90 and 92, turnable with that cap, as best shown in
To retain the insert 54, 74 or 78 against lifting relative to the tube 20 under the pressure of product fed to that tube, and also to prevent leakage of product from the tube 20 past the circular cap 86, 86′ or 86″ of the insert 54, 74 or 78, the device includes a readily releasable ring clamp 104 having a clamping screw 106. The loop of the clamp 104 is of substantially U-shaped cross-section with its limbs diverging radially inwardly, so as to embrace the peripheral run 108 of the cap 86, 86′ or 86″ and an upwardly and outwardly flared annular lip 110 of the upper extremity of the tube 20, and to squeeze the rim 108 sealingly against the lip 110. The ring clamp 104 also releasably retains the insert 54 or 74 against turning out of its set first dividing position or second dividing position.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB05/04928 | 12/20/2005 | WO | 00 | 4/29/2008 |
Number | Date | Country | |
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60637563 | Dec 2004 | US |