1. Field of the Invention
The present invention relates generally to a device and a method for controlling the position of the lateral edge of a continuous web of a recording medium in a printer or copier.
2. Description of the Related Art
In many printers or copiers, a continuous web such as a paper web is used as a recording medium, this web either being provided with a marginal perforation or not. If marginal perforations are provided, then the guidance of this web through the printer or copier is relatively easy since the lateral edge of the web is clearly defined by the engagement of pin-feed wheels in the marginal perforation. If the web has no marginal perforation, then a lateral displacement of the lateral edge can occur during the transport of the web through the copier or printer owing to inhomogeneities in the web, and the print image cannot be printed in a positionally accurate way.
In order to achieve a positionally accurate guidance, a web retracting device is provided in the entrance region of the printer or copier, the web retracting device exerting a restraining force on the web. As viewed in a transport direction of the web during the normal printing operation, an actuator in the form of a rotary frame is provided downstream thereof, which adjusts the position of the lateral edge of the web by rotation. Following the actuator, a web drive is provided which advances the web in the transport direction against the restraining force of the retracting device. Subsequently, the web is supplied to at least one transfer printing station in which toner images are printed on the web. Following the transfer printing station, a take-off device is arranged, which further conveys the web for further processing, e.g. for fixing the toner images.
During the transport of the web through the printer or copier, the lateral edge, as mentioned, can laterally drift away from the desired position. In order to position the print image in a positionally accurate way with respect to the lateral edge at the transfer printing station or at several transfer printing stations, the lateral edge of the web is controlled to a desired position with the aid of the rotary frame. For this purpose, a control device is used which processes signals of a sensor that senses the actual position of the lateral edge.
When guiding a paper web through a printer, lateral distortion of the paper web and a region-wise wave formation and/or single-edge sagging of the paper web can occur despite a stably running front edge of the web due to non-uniform mechanical web properties of the paper web or due to the basic setting of the various guide rollers not being exactly parallel. Such waves can be pressed into folds in the web at the web deflection locations in the transport apparatus, such as at counter-pressure rollers, for example, as required for transport of the web. Further, a single edge of the web may sag, for example, disturbing the image printing in the region of a non-contact fixing station since the sagging web section can come into contact with mechanical parts and the toner images are smeared as a result or the sagging section is subjected to an energy load that is too high.
U.S. Pat. No. 5,021,673 discloses a device for guiding a paper web in which rolls are provided at both lateral edges for guiding the web, the rolls exerting different pressure forces on the web. In this way, a lateral displacement of the web can be corrected.
U.S. Pat. No. 5,323,944 discloses a device for controlling the lateral position of a web, in which the web is guided through a pressure roller and a counter-pressure roller. The pressure roller is pivotable, and the force exerted on the counter-pressure roller along the axis can be varied in order to displace the lateral edge of the web. The current position of the lateral edge of the web is acquired with the aid of optoelectronic sensors.
U.S. Pat. No. 6,104,907 discloses a device for guiding a paper web in a printer. The paper web is guided and clamped around rollers in order to avoid vibrations and speed variations, as well as to counteract lateral displacement of the web. For example, for avoiding lateral displacement of the web, use is made of a guide roller having pins that engage into corresponding holes in the web. Another alternative provides to vary the force that a roller exerts along its axis on the paper web. In another alternative, the paper web is guided between pairs of upper and lower rollers. These upper and lower rollers contact and clamp the web with an increased angle of contact and thus avoid a speed variation of the web.
The present invention provides a device and a method for controlling the position of the lateral edge of a continuous web, which allow for a positionally accurate printing of print images onto the web with high quality.
This is achieved in a device for controlling the position of the lateral edge of a continuous web of a recording medium in a printer or copier, in which a web retracting device exerts a restraining force on the web, downstream of which web retracting device, as viewed in the transport direction of the web during normal printing operation, an actuator is provided which adjusts the position of the lateral edge of the web, downstream of which actuator a web drive is provided which advances the web in the transport direction against the restraining force of the retracting device, downstream of which web drive at least one transfer printing station is provided, which prints toner images on the web, and downstream of which transfer printing station a take-off device is provided, which further conveys the web for further processing, wherein a first sensor is provided in the region of the actuator, which sensor senses the actual position of the lateral edge of the web, wherein a control device compares the actual signal of the first sensor with a desired signal corresponding to a desired position of the lateral edge of the web and in case of a deviation drives the actuator which changes the position of the lateral edge.
According to the invention, a first sensor sensing the actual position of the lateral edge of the web is provided in the region of the actuator. A control device compares the actual signal of the first sensor with a desired signal corresponding to a desired position of the lateral edge of the web. In the case of a deviation, the actuator is driven such that the position of the lateral edge comes into correspondence with the desired position. Preferably, the desired position of the lateral edge of the web is fixed at the location of the first sensor.
What is achieved by the invention is that for every measured value of the first sensor and for a control deviation from a desired signal, a compensating motion is carried out by the actuator. Accordingly, one obtains a very quick settling of the position of the lateral edge to the desired position and a small control deviation from the desired position.
According to one embodiment of the invention the first sensor determines a plurality of measured values at predetermined distances along the web. An average of these measured values is then used as an actual signal for controlling the position of the lateral edge of the web. By means of this averaging, the entire closed loop control circuit is less susceptible to imperfections which occur along the lateral edge of the web, for example in the case of fraying of the lateral edge, bending and other irregularities. Only relatively long-wave deviations of an average of the position of the lateral edge result in a readjustment by the actuator.
According to a further embodiment of the invention, a second sensor is provided in the region of the retracting device, which second sensor senses the actual position of the lateral edge of the web in this region, this actual signal being taken into account when controlling the lateral edge to a desired position in the region of the first sensor. In this embodiment, thus, in addition the information about the position of the lateral edge in the paper feeding region is taken into account. If there is a deviation from a desired position in this region, then there is a high probability that this deviation is likewise present in the region of the actuator, i.e. of the rotary frame. If the control device is charged with the control deviation with respect to the second sensor, then this deviation can quickly be responded to and a quick adjustment of the actual position of the lateral edge to the desired position can take place.
A further important embodiment provides that a third sensor is provided in the region of the transfer printing station, which sensor acquires the actual position of the lateral edge of the web, the actual signal of the third sensor being taken into account by the control device when driving the actuator. With the aid of this third sensor it is possible to influence the actual position of the lateral edge in the region of the transfer printing location. In this way, a higher accuracy of the correspondence of the print image with the actual position of the lateral edge and thus an increased print quality are achieved.
According to a further aspect of the invention, a method and embodiments for this method are provided. The advantages that can be achieved with this method have already been described in connection with the device described further above.
For a better understanding of the present invention, reference is made in the following to the preferred embodiments shown in the drawings, which embodiments are described on the basis of specific terminology. However, it is pointed out that the scope of the invention is not to be restricted thereby since such variations and further modifications to the devices shown and/or to the methods as well as such further applications of the invention as shown therein are considered as being common present or future knowledge of a relevant person skilled in the art.
a and 1b are a schematic illustrations of the paper transport in a high-performance printer having a rotary frame that is adjustable in two rotational axes as well as a pivotable take-off device according to the principles of the invention;
a, 17b, 17c, 17d and 17e show examples, in which the rotational axis of the frame is perpendicular to the web that is conveyed off;
a, 18b, 18c, 18d and 18e show examples, in which the rotational axis runs parallel to the direction of motion of the web that is conveyed off;
a and 1b schematically show the transport of a continuous paper web 10 through a high-performance printer.
In the exit region of the rotary frame 22, an edge sensor 34 is arranged so as to be fixed to the device and detects the actual position of the lateral edge of the paper web 10. Depending on the actual position and the deviation of the edge from a desired position, the rotary frame 22 is swiveled about the axis 30 on a support, and thus the lateral edge is adjusted to a predetermined desired position.
As viewed in the transport direction of the paper web 10, the rotary frame 22 is followed by a stabilizing roller 36 in the zone Z2, which stabilizing roller 36 serves to balance the web tension in the paper web 10. The stabilizing roller 36 can be slightly radially resilient or flexible and thus effects a passive balancing for the paper web 10. Further, in this zone Z2 a deflection roller 38 and a drive roller 40 are provided. The drive roller 40 exerts a tensile force on the paper web 10 and advances the paper web 10 against the resistance of a braking device 13, e.g. a vacuum brake. The drive roller 40 determines the speed at which the paper web 10 is advanced. Alternatively, the retracting device 12 can be used as a permanent brake.
In the zone Z3, a single-sided or two-sided printing of the paper web 10 takes place at the transfer printing rollers 42 and 44. Afterwards, the paper web 10 runs through a fixing station 46 in which the toner images applied to the paper web 10 are fixed, for example by means of an infrared fixing process. In the region of the fixing station 46, sensors S5 and S6 are provided which monitor the paper web 10. Towards the end of the zone Z3, a take-off device 48 comprising rollers 49 and 50 is provided, by which the paper web 10 is carried away with a predetermined tensile force.
In the case of the infrared fixing, the paper web 10 must not contact mechanical parts between the take-off device 48 and the transfer printing rollers 42 and 44 in order to avoid smearing of the toner image. Therefore, a single-edge sagging of the paper web has to be avoided.
The take-off device 48 can be pivoted about a rotational axis 54 running through the point of rotation 52 in the direction of the double arrow 56. In this way, the tensile stress along the two lateral edges 11 and 13 of the paper web 10 can be varied in order to reduce or avoid a single-edge sagging of the paper web 10.
In addition, the rotary frame 22 is pivotable about a second rotational axis 58 in the direction of the rotational arrow 60. The axis 58 is substantially parallel or identical to the direction of motion of the paper web 10 between the two rollers 24 and 26. In this way, the tension on one edge of the paper web 10 can be increased or reduced and thus a single-edge sagging of the paper web 10 can be avoided.
In
The sensors S1 and S2 are preferably implemented as force sensors and measure the forces which the paper web 10 exerts on the axis of the feed roller 20. When the force is reduced on one edge of the paper web 10, then the typical consequence is a sagging of the paper web 10 at this edge. By adjusting the screw-nut combination 64 such a single-edge sagging can be compensated for.
When the lateral edge 11 of the paper web 10 is fixed on one edge, as illustrated in
The sensors S3, S4 and S5, S6 monitor the marginal regions with the lateral edges 11 and 13 of the paper web 10 and can recognize a single-edge sagging. For example, video cameras can be used as sensors. Another possibility is to detect the web tension in the region of the lateral edges 11 and 13, for example, with the aid of one or more force sensors. Another possibility is to determine the sagging of the respective lateral edge 11 and 13 with the aid of displacement sensors that operate on an optical, inductive and/or capacitive basis.
The measurement of the web tension of the paper web 10 at the feed roller 20, as illustrated, can, of course, also be applied to other rollers within the web transport through the printer so that with a similar arrangement the sagging on one edge of the paper web 10 can be determined at almost any location within the printer.
When, in the region of the rotary frame 22, it is determined with the aid of the sensors S3 and S4 that the paper web 10 sags along a lateral edge 11 and 13, then the rotary frame 22 is pivoted about the rotational axis 58, for example, with the aid of an electrically actuated screw-nut combination 64 or by means of other swivel mechanisms. (See
According to the second alternative illustrated in
In the alternative according to
According to a fourth alternative, a monitoring of the web tension and a correction only take place in the region of the fixing station 46 in order to avoid a damaging single-edge sagging of the paper web. With the aid of the sensors S5 and S6 and the pivotable take-off device 48, a stable web guidance is achieved for the relatively long path of a fixing station 46 operated with infrared radiation.
According to a further aspect of the invention, in FIGS. 7 to 13 examples are described which can likewise be combined with the afore-mentioned examples. In
The web 118 is supplied via a deflection roller 128 to a rotary frame 130 which serves as an actuator for adjusting the position of the lateral edge of the web 118. The rotary frame 130 performs rotational movements about an axis running perpendicularly to the web 118 and thereby displaces the lateral edge in a direction perpendicular to the paper plane of
In the further course, an upper transfer printing station 140 and a lower transfer printing station 142 are arranged on both sides of the web 118. Both transfer printing stations 140 and 142 print the upper side and the underside of the web 118 simultaneously with toner images. Both transfer printing stations 140 and 142 are substantially identically structured and this is why only the upper transfer printing station 140 will be explained in more detail in the following. The upper transfer printing station 140 comprises a character generator 144 that generates an electrostatic charge image corresponding to a print image to be printed on a photoconductor belt 146. An upper developer station 148 inks the electrostatic charge image with toner material; the toner images are then transferred onto a transfer belt 150. In the further course, the toner images present on the transfer belt 150 are transferred onto the web 118 at the transfer printing location 152, i.e. at the transfer printing location 152 toner images are transfer-printed simultaneously by both transfer printing stations 140 and 142.
Following the transfer printing location 152, as viewed in transport direction, a third sensor 154 is provided, which likewise senses the actual position of the lateral edge of the web 118. The toner images on the web 118 which are not fixed yet, are supplied to the fixing station 112 where they are fixed on both sides of the web in infrared fixing devices 156 and 158 and are cooled by fans 160 and 162 provided downstream thereof. In the exit region of the fixing station 112, a web take-off motor 164 is provided which acts on a rotary roller pair and conveys the web 118 out of the fixing station 112.
The high-performance printer illustrated has various operating conditions in which different functions with regard to a position control of the lateral edge of the web 118 are respectively performed:
Operating Condition 1: Automatic Web Insertion
Upon a new insertion of a web 118, this is automatically conveyed further through the printing unit 110 and through the fixing station 112 with the aid of a clamp and is transported from there to the web exit. During the guidance of the web 118 with the aid of the clamp, the rotary frame 130 and the position control remain inactive. After the insertion has been completed, the rotary frame 130 and the position control are activated.
Operating Condition 2: Insertion of a Glued-On Web
When a new web is glued onto a preceding web, then the new web is guided through the printing unit 110 and the fixing station 112 at a transport speed that is considerably slower than the normal printing speed so as to not stress the glued joint too much. During the transport of the glued joint through the printer a control adapted to the slow transport speed is active. Owing to the glued joint between the old web and the new web, position deviations can occur at the lateral edge. Here, the control function is that a settling to the desired position of the lateral edge of the web 118 has to take place as quick as possible. When the insertion has been completed, the normal position control is activated.
Operating Condition 3: Slow Forward Transport and Backward Transport of the Web
In order to position the web as accurately as possible when inserting pre-printed paper (form paper), a slow forward and backward transport is required. During this positioning, the control and the rotary frame 130 are inactive. After this fine positioning has been completed, the control and the rotary frame 130 are activated by the following paper motion, and the lateral edge of the web 118 is to be brought into the desired position as quick as possible (as in the case of the operating condition 4 and 5 described below). What is important during this operation is that as little as possible printed wastepaper, i.e. spoilage, is produced.
Operating Condition 4: Fast Forward Transport Without Printing Operation
Towards the end of a print job, the web is to be held in the desired position with respect to the lateral edge at a defined printing speed, however without there being a printing operation so that the toner images that have been transfer-printed last can be fixed in the fixing station 112. Towards the end of the forward motion of the web 118, a retracting motion is initiated so that a re-start of the operation can be carried out in a manner suitable for the form, i.e. the print images have to be printed on the web 118 in a positionally accurate manner with respect to a form. During this forward and backward motion of the web, the control and the rotary frame 130 are active; it is to be achieved that the desired position of the lateral edge of the web is to be reached as quick as possible, as a result whereof only a few pages of wastepaper are produced.
Operating Condition 5: Web Transport During Printing Operation
During the start of the printing operation the web 118 is first accelerated to the desired speed corresponding to the printing speed, with the transfer printing stations 140 and 142 being swiveled away. Subsequently, the transfer printing stations with the transfer belts are swiveled in and the printing is effected. At the end of a printing operation with a forward motion of the web, a retracting transport of the web 118 is carried out with the transfer printing stations being swiveled away, so that a re-start of the printing process can take place in a manner that is suitable for the form. In this operating condition, the control and the rotary frame 130 are active. A fast settling of the lateral edge to the desired position within the various transport speeds of the web 118 is to take place.
On the basis of a first example with only one sensor 132,
The first sensor 132 determines measured values at predetermined distances along the web 118. An average of these measured values is used as an actual signal S1. Preferably, a moving average or an exponential average is used as an average. For the moving average, first an average from n measured values is formed. For each new additional measured value, a new average is calculated from the previous average and the new measured value. The desired value S0 can be determined in a similar way in a comparative measurement operation. Preferably, the average is determined over a predetermined distance of the web, in general a whole-numbered multiple of a standard format length of a print page. Typically, the 12-inch format is used as a standard format length, the multiple preferably being 3.
Owing to the averaging, short-wave position deviations along the web edge do not result in undesired deflections of the rotary frame. Moreover, excessive position deviations at the transfer printing location owing to resonance are avoided by the averaging. Such position deviations owing to resonance can occur with paper webs having lateral edges that are cut in wavy forms. By adjustment to the standard format length, along printed lines in print images no waviness occurs in transport direction of the web within a form length.
In this first embodiment it may be problematic that only at the location of the first sensor 132, i.e. near the rotary frame 130, the actual position corresponds to the desired position of the lateral edge. At the transfer printing location 152, which is essential for the print quality, the lateral edge of the web 118 can again deviate from a desired position. Due to the averaging, moreover, the settling behavior can be relatively slow. In addition, due to the averaging, a control deviation can still remain since maximum amplitudes are not corrected.
The second sensor 126 preferably includes a delay element VZ. The delay time for the signal S2 corresponds to the time which the web 118 requires during the transport from the location of the second sensor 126 to the location of the first sensor 132. In this way, the deviation of the lateral edge from a desired value in the web feed region 120 can be compensated for in a time-delayed manner. Thus, the deviation of the lateral edge from a reference value in the web feed region is determined and, as a first alternative, the signal S2 is added to the desired value S0 (illustrated in broken lines in
The advantage of the position control according to
With the aid of the closed loop control according to
In FIGS. 14 to 24 examples of a rotary frame are shown in accordance with a further aspect of the invention. These examples can be combined with the above-described examples. In
For pivoting the rotary frame 212, for example, an electric drive 226 can be used that deflects the rotary frame 212 by small angular amounts, typically by 1° corresponding to the arrow P22 in a clockwise direction or in a counterclockwise direction. The drive 226 includes a nut 228 in which a threaded shaft 230 is moved back and forth. In order to guarantee defined positions during the deflection of the rotary frame 212, the play that cannot be avoided in the drive between the nut 228 and the threaded shaft 230 due to tolerances is prevented by a tension spring 232. What is achieved as a result thereof is that the nut 228 always rests on the same threaded shaft side when the threaded shaft 230 is moved back and forth.
Only minimum forces are applied to the passing web 216 in the case of a rotational movement in the direction of the arrow P22. However, it is likewise possible to arrange the rotational axis 214 eccentrically with respect to the rotary frame 212. In the example according to
Further, in the example according to
The angle of contact β defines the length of the zone of contact 234 in which the web 216 is in contact with the surface of the roller 210. This zone of contact 234 has a smoothing effect on the supplied web 216, this reducing the chance of creasing of the web 216 when the roller 210 is pivoted. The smoothing effect can be increased when the point of contact between the counter-pressure roller 218 and the web 216 lies at the end of the angle of contact β as viewed in running direction of the web 216.
The roller 210 has a friction coating on its surface, for example made of a closed-cell PUR (polyurethane) material having a hardness of about 80 Sh A hardness. The spring-loaded counter-pressure rollers 218 result in a substantially slip-free transmission of the driven roller 210 onto the web 216. By a defined setting of the pressure forces of the counter-pressure rollers 218 on the driven roller 210, denting or damaging of the surface of the roller 210 is avoided and thus a constant surface speed of the web 216 is guaranteed. The counter-pressure rollers 218 have a coating of a softer material than the roller 210. For example, the coating is made of a foamed PUR material having a hardness of about 50 Sh A hardness.
a, 17b, 17c, 17b, and 17e show an example, in which the web 216 is supplied from below. The rotational axis 214 is still perpendicularly to the conveyed-off web 216, as can be seen with reference to the
a, 18b, 18c, 18d and 18e show an example in which the rotational axis 214 is parallel to the direction of transport of the conveyed web 216. In the case of a rotation by the angle of rotation P12, a change in position of the web 216 in the direction of the axis 224 of the roller 210 likewise takes place. The
The web guiding device 240 includes a guiding sheet 242, for example a guiding plate, in the form of a partial cylinder surface area, on which the web 216 slides. The guiding sheet 242 has flanged wheel portions 244 and 246 on each side of the web edge, the flanged wheel portions guiding the web 216 on both sides. The flanged wheel portions 244 and 246 can be adjusted with respect to their distance from one another to the respective width of the web 216.
Guiding elements 248, 250 and 252, which can likewise carry flanged wheels, are provided upstream the guiding sheet 242, as for example illustrated for the guiding element 252 with the flanged wheels 254 and 256. These flanged wheels 254 and 256 have the effect that the web 216 that has been drawn-off from a roll 258 already has a predetermined lateral position in the feed region.
The guiding elements 248, 250 and 252 can be implemented as cylinders, over the respective surface area of which the web 216 is guided by respectively predetermined angles of contact. The respective angle of contact can be set by changing the position of the axes of the guiding elements 248, 250 and 252 with respect to one another. This is important when the same web tension is required for web materials with varying thicknesses.
In order to continue to set the web tension in a defined manner, a braking device is provided which acts on the guiding sheet 242. For example, this braking device can be implemented as a piece of felt 260 which presses on the web 216 sliding over the guiding sheet 242 with a variable weight. Further, devices can be employed as used for pre-centering and tensioning of the web 216 in the German patent application DE 44 01 906 of the same applicant. The German patent application DE 44 01 906 mentioned is herewith incorporated by reference into the disclosure of the present invention.
In
Various alternatives are possible. The rotary frame described in
With regard to the embodiment according to
The illustrated examples of various aspects of the invention can advantageously be combined with one another, further alternatives arising therefrom. The rotary frame described in
Although in the drawings and in the previous description preferred embodiments have been illustrated and described in every detail, this is to be considered as being merely exemplary and as not restricting the invention. It is pointed out that only the preferred embodiments have been illustrated and described and all variations and modifications which are within the scope of the invention at present or in the future are to be protected.
Although other modifications and changes may be suggested by those skilled in the art, it is the intention of the inventors to embody within the patent warranted hereon all changes and modifications as reasonably and properly come within the scope of their contribution to the art.
Number | Date | Country | Kind |
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102 47 455.9 | Oct 2002 | DE | national |
Number | Date | Country | |
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Parent | 10685227 | Oct 2003 | US |
Child | 11079732 | Mar 2005 | US |