The present application claims the benefit of Finnish Patent Application No. 20236028, filed on Sep. 15, 2023, the entire contents of which are hereby incorporated herein by reference.
The present disclosure relates to a device and a method for cooling glass with air jets. The disclosure relates in particular to the tempering cooling of glass with air jets.
The disclosure relates to a glass sheet convection cooler composed of a glass sheet conveyor track, an air generation unit, air supply ducts, and, above and below the glass sheet to be cooled, a plurality of oblong blowing boxes that are consecutive in the direction of movement of the glass and transverse to the direction of movement of the glass. The air jets cooling the glass sheet are discharged towards the glass sheet to be cooled from blowing apertures in the blowing boxes. The glass sheet conveyor track is typically a roller track. The air generation unit is typically a blower, the overpressure, i.e. blowing pressure, created by which in the blowing boxes is typically, 500-40 000 Pa. The blowing pressure can be adjusted with a frequency converter by changing the rotational speed of the blower impeller.
Such glass sheet convection coolers are generally used in particular in glass sheet tempering lines. In these, the convection cooler is often called a glass tempering cooler. The electric motor of a tempering cooler blower is typically 100-400 kilowatts in power, and there are typically two blowers.
The general disadvantages of glass tempering convection coolers are the electricity consumption and high motor power of the air generation units, which increase as the thickness of the glass to be tempered decreases. Electricity consumption raises production expenses and increases carbon dioxide emissions. A larger blower and motor increase manufacturing expenses.
Often the width of the glass sheet or load of glass sheets to be tempered is essentially smaller than the blowing width of the convection cooler. In this case, a portion of the convection cooling is unnecessary, because a portion of the air jets are not directed onto the glass sheet. In convection coolers of the type described above, composed of consecutive oblong blowing boxes, the electricity consumption can be decreased by removing above said unnecessary blowing.
In the past, attempts have been made to obviate this disadvantage in many different ways.
In U.S. Pat. No. 4,874,418A, blow openings along the width of a glass tempering cooler are closed by pushing a barrier plate inwards as the loading width of the glass narrows. A disadvantage is that the barrier plate jams easily, because minimal clearances are required to prevent leaks impairing the tightness of the closure. It is also a disadvantage that this technique requires the movement of a barrier plate equal to the length of the narrowing of the loading width, i.e. it requires significantly more space to the side of the glass tempering cooler. The advantage is that, using this technique, stepless adjustment of the blowing width can be achieved.
In U.S. Pat. No. 3,522,029A, openings along the width of the glass tempering cooler are closed by moving a barrier plate equipped with openings approximately and by at least the diameter of the nozzle opening as the glass loading width narrows. The advantage of this technique is that, in relation to the solution of U.S. Pat. No. 4,874,418A, it does not require as significantly much additional space to the side of the glass tempering cooler, because the required movement of the barrier plate is very short. The disadvantage in relation to the solution of U.S. Pat. No. 4,874,418A is that this technique enables only one narrowing step of the blowing width.
In EP3042881A1, the problem is solved by an air distribution part with a width the entire length of the blowing box, wherein the blowing boxes are divided into separate compartments by dividing walls, and the blowing into the edge compartments can be prevented by closing the hatch in the air distribution part. The disadvantage of this solution can be stated as the space required by the air distribution part and its connection ducts above and especially below the glass sheet. The solution significantly increases the price of the tempering cooler.
In CN111620556A, unnecessary blowing is removed by closing the blowing box with partition wall-like guillotine-type valves. The technique enables the removal of unnecessary blowing width in several steps. A disadvantage is the space required by the guillotine-type valves along with their actuators above and especially below the blowing boxes. On the underside, the functional reliability of a baffle plate of the guillotine is decreased by pieces of broken glass typically accumulating in the tempering cooler, where the guillotine actuators are located. Further, outside the blowing boxes, the baffle plate is in the open position at risk of striking pieces of glass and becoming dirty. This can easily lead to a baffle plate jamming problem. The adhesion and accumulation of glass dust in the moving parts of the device decreases their durability. A further disadvantage is the constant leaking of air out of the blowing boxes from the opening required by the movement of the baffle plate of the guillotine-type valves into the blowing box. Leaks significantly decrease the energy savings to be achieved.
With reference to the above-said prior solutions, one problem is to resolve the removal of unnecessary blowing with a device and a method that are technically reliable, cost-effective, fit into the existing structures and remove unnecessary blowing as effectively as possible.
One object of the present disclosure is to provide a glass sheet convection cooler, with which a significant portion of the air jet cooling that is not directed to the glass loads can, in the direction of the width of the glass and the glass load, be efficiently removed by a mechanical solution that is reliable, cost-effective and compact and to be placed into structures of the current type.
This object can be achieved by a device for decreasing the blowing width of a glass convection cooler, wherein the convection cooler comprises, on both sides of the glass, blowing boxes that are consecutive in the direction of movement of the glass, from the blowing openings of which air is discharged towards the glass to be cooled. The device includes several closing plates within the consecutive blowing boxes and attached to the same shaft, and the shaft is arranged to pass through the consecutive blowing boxes by which the shaft is supported, and an actuator, with which the shaft can be rotated to prevent air from flowing into the end portion of the blowing boxes by the closing plates.
This object can also be achieved by a method for temporarily decreasing the blowing width of a glass convection cooler based on the width of the glass to be cooled. The convection cooler is composed of, on both sides of the glass, blowing boxes that are consecutive in the direction of movement of the glass, from the blowing apertures of which air is discharged towards the glass to be cooled. In the method, the blowing length of several consecutive blowing boxes is shortened by the closing plates attached to the same shaft by changing their position by rotating the shaft passing through the consecutive blowing boxes.
Objects of the disclosure are achieved on the basis of the characterizing features set forth in embodiments described in the present disclosure. Preferred embodiments are also set forth herein.
In the following, the disclosure is described in more detail with reference to the accompanying drawings, in which:
In
According to a preferred embodiment, the surface areas A1 and A2 of the sub-areas of the closing plate on both sides of the shaft are each at least a ⅓ portion of the entire surface area A1+A2 of the closing plate. In this case, the shaft is located suitably in the middle of the closing plate.
In a preferred embodiment, the device is equipped with closing plate-specific sealing parts 6, against which the surface of the closing plate is pressed in the closed position, whereupon the closing plate section on the first side of the shaft presses against the sealing part from its opposite surface as the closing plate section on the other side of the shaft. The pressing of the closing plate against the sealing parts deceases leakage over the closing plate from the clearances of the closing plate and the inner surface of the blowing box. This can increase the energy savings to be achieved by the device. The force pressing the closing plate against the sealing part can be created by an actuator 12.
According to one preferred embodiment, the surface area of the closing plate section on the first side of the shaft has a different size than the surface area of the closing plate section on the other side of the shaft, and the closing plate section with the larger surface area presses against the sealing part from its surface on the side of the ending end of the blowing box. In this case, the air pressure difference, which is formed in the blowing box between the different sides of the closed closing plate, also presses the closing plate against the sealing part. This can ensure the function of the device and keep the closing plate tightly against the sealing part also in the absence of a force created by the above-said actuator.
In terms of the reliable function, dimensioning and durability of the device, it is preferred that the forces affecting the rotation of the shaft be minimal. Thus, it is preferred that the shaft be supported by the blowing box by a bearing 9. Preferably, the bearing is a slide bearing, by using which air leakage from the clearance of the shaft and the opening structurally required by the shaft in the side of the blowing box can be easily prevented. It is also preferred that the actuator be connected to the shaft essentially at the middle of its length, at a distance equal to at least a ⅓ portion of the shaft length, from both ends of the shaft. The actuator can be connected to the shaft, for example, by a belt, as in
It is preferred that air be fed into the blowing box only from its one end. It is further preferred that the closing line formed by the shaft and the closing plates attached thereto be located at a distance equal to half the length of the blowing box that is equipped with blowing apertures from that end of the blowing box, from which air is fed into it.
In
The device of
Glasses can always also be loaded in the loading area to the edge on that side, from which air is discharged into the blowing boxes. In this case, the control system of the convection cooler closes the blowing width of the blowing box by the closing plates of the present disclosure, if the width of the glasses does not extend to the closing plate. The control system receives information regarding the width of the glass, for example, from an automatic glass width measuring device. Such devices can be, for example, a row of capacitive sensors between the loading table and the heating furnace.
The present disclosure can also be adapted to a convection cooler, in which the site of air supply to the blowing boxes is at the middle of their length. In this case as well, the blowing width can be narrowed with one closing line formed by the consecutive closing plates on the same shaft, when the glasses are loaded to the other edge of the blowing width as above. On the other hand, in this case, with two closing lines on different sides of the supply site, the glasses can be loaded to the middle area of the blowing width, which is preferred in some applications.
One advantage of removing unnecessary air blowing, i.e. that is directed to the width not occupied by glass in the convection cooler, is the energy savings. The input power of the blower motor decreases as the blowing length of the blowing box is closed, even though its rotational speed and further the rotational speed of the blower impeller remain the same. In this case, the blowing pressure in the open, i.e. blowing, length of the blowing boxes, increases as well. Narrowing the blowing area also enables a greater maximum blowing pressure, i.e. the cooling efficiency to be achieved with the convection cooler is increased. This is useful, for example, in the tempering of even thinner glasses. The temporary narrowing of blowing width by closing plates enables the tempering of an even thinner glass sheet. The narrowing in this case decreases the maximum size of the glass or the glass load.
In a preferred method, the rise in blowing pressure created by the closing plate in the closed position along the length of the blowing box upstream of the closing plate is compensated for by decreasing the rotational speed of the blower. This decreases the input power of the blower motor even further, which increases energy savings. The required change in rotational speed can be made based on the data of a device measuring blowing pressure, i.e. air overpressure in the blowing boxes, or it can be calculated theoretically using blower equations. The achievable temporary decrease % of the blower motor input power is, at its maximum, equal to the temporary decrease % of the blowing width, i.e. in the case in
It is preferred that the blowing pressure in the blowing boxes be decreased when changing the position of the closing plate. This can increase the durability of the device, because, in this case, during the stage of changing position, it is not subject to sudden forces exerted on the closing plate by the pressure difference.
The energy savings to be achieved by the method are essentially affected by the structure of the device. A leak from the clearance of the closing plate and the inner surface of the blowing box decreases energy savings. Hence, the above-said leakage-decreasing structures disclosed in the description of the device are preferred solutions.
In the foregoing and in the claims, by glass is meant sheet-like glass, i.e. a glass sheet.
A glass load can be composed of one glass, consecutive glasses and parallel glasses. In terms of the present disclosure, by the width of a glass and the width of a glass load is meant the same thing.
Embodiment 1. A device for decreasing the blowing width of a glass convection cooler, wherein the convection cooler comprises, on both sides of the glass (G), blowing boxes (2) that are consecutive in the direction of movement of the glass, from the blowing apertures (7) of which air is discharged towards the glass to be cooled, characterized in that the device includes several closing plates (5a, 5b) within the consecutive blowing boxes and attached to the same shaft (4), which is arranged to pass through the consecutive blowing boxes, by which the shaft is supported, and an actuator (12), with which the shaft can be rotated to prevent air from flowing into the end portion of the blowing boxes by the closing plates.
Embodiment 2. A device according to Embodiment 1, characterized in that to the same shaft (4) are attached the closing plates (5a, 5b) of at least five consecutive blowing boxes (2).
Embodiment 3. A device according to Embodiment 1, characterized in that to the same shaft (4) are attached the closing plates (5a, 5b) of at least ten consecutive blowing boxes (2).
Embodiment 4. A device according to any one of Embodiments 1-3, wherein the shaft is arranged in relation to the closing plate such that it divides the shaft into sections (A1, A2) on different sides in relation to the shaft of the closing plate, characterized in that the device is equipped with closing plate-specific sealing parts (6), against which the edges of the closing plate (5a, 5b) are pressed in the closed position, whereupon the closing plate section on the first side of the shaft presses against the sealing part from its opposite surface as the closing plate section on the other side of the shaft.
Embodiment 5. A device according to Embodiment 4, characterized in that the surface area (A1) of the closing plate section on the first side of the shaft has a different size than the surface area (A2) of the closing plate section on the other side of the shaft, and that the closing plate section with the larger surface area presses against the sealing part from its surface on the side of the ending end (E) of the blowing box.
Embodiment 6. A device according to Embodiments 4 and 5, characterized in that the surface areas (A1, A2) of the closing plate sections on the first side and the second side of the shaft are at least a ⅓ portion of the entire surface area (A1+A2) of the closing plate.
Embodiment 7. A device according to any one of the preceding Embodiments, characterized in that the shaft (4) is supported by the blowing boxes by means of a bearing (9).
Embodiment 8. A device according to any one of the preceding Embodiments, characterized in that the actuator (12), with which the shaft is rotated, is connected to the shaft (4) at the middle of its length, i.e. at a distance equal to at least a ⅓ portion of the length of the shaft, from both ends of the shaft.
Embodiment 9. A device according to Embodiment 1, characterized in that air is fed into the blowing box only from its one end, and the closing line formed by the shaft (4) and the closing plates (5a, 5b) attached thereto is located at a distance equal to at least half the length (W) of the blowing box that is equipped with blowing apertures from that end of the blowing box, to which air is fed.
Embodiment 10. A method for temporarily decreasing the blowing width of a glass convection cooler based on the width of the glass to be cooled, wherein in the convection cooler composed of, on both sides of the glass, blowing boxes (2) that are consecutive in the direction of movement of the glass, from the blowing apertures (7) of which air is discharged towards the glass to be cooled, the blowing width of several consecutive blowing boxes is closed by the closing plates (5a, 5b) attached to the same shaft by changing their position by rotating the shaft (4) passing through the consecutive blowing boxes.
Embodiment 11. A method according to Embodiment 10, characterized in that the rise in blowing pressure created by the closing plate rotated into the closed position along the length of the blowing box upstream of the closing plate is compensated for by decreasing the rotational speed of the blower.
Embodiment 12. A method according to Embodiment 10, characterized in that the blowing pressure in the blowing boxes is decreased when changing the position of the closing plate.
Number | Date | Country | Kind |
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20236028 | Sep 2023 | FI | national |