Embodiments of the subject matter disclosed herein generally relate to an apparatus and method for efficiently deploying a downhole tool in a well, and more specifically, to a deployment device for assisting in the deployment of a vertical seismic profile (VSP) system.
A VSP system is used to conduct seismic surveys in downhole environments, such as, for example, inside of wells used for oil and gas extraction. The VSP system includes one or more downhole tools connected to each. Such downhole tool may contain sensors, such as, for example, geophones, temperature sensors, pressure sensors, accelerometers, optical sensors, etc. The downhole tools may be mounted at regular or irregular intervals along a cable (e.g., a logging cable) before being lowered into the well. Typically, the downhole tools that form the VSP system are attached to each other on the ground, and then an ancillary system is used to raise part of the VSP system in air and then lower it into the well.
When tools 106-110 are deployed inside the well 102, a large tension may develop within logging cables 105, as the number N of the tools may vary from 1 up to 250, usually between 20 and 200, and the weight of each unit may be in the tens of kilograms. Thus, a total weight of the tools when deployed in the well and hanging from main logging cable 104 can reach several tones. Further complicating the deployment process is the necessity to use a crane for lifting each tool from the ground and deploying it in the well with all the other deployed modules hanging from the current module. This process is schematically illustrated in
A crane 230 (partially shown) is connected with cables 232 to corresponding brackets 234 of a deployment device 236 (called “bottle” in the art). Deployment device 236 is a cylinder configured to house tool 208, that is connected through logging cable 105 to a next tool 207 and also to tools 209 and 210, already deployed in the well. Thus, a large force (exerted by all the tools 209 and 210 already deployed inside the well) is applied to current tool 208, which is waiting its turn for being deployed inside the well. Current tool 208 is connected with another logging cable 105 to an upstream tool 207, which lies on the ground with other tools 206. A second deployment device 238 is used for housing the next tool 207. Note that the existing deployment devices are configured to receive the entire tool, except a top portion. Current tool 208, together with first deployment device 236, are supported by a rig-up plate 240, which sits on ground 242 on top of well 202. Rig-up plate 240 has a slit (not shown) that permits logging cable 105 to be removed when required. Both deployment devices 236 and 238 also have corresponding slits extending all the way along their length so that they can be removed from logging cables 105. After current tool 208 and first deployment device 236 are placed on rig-up plate 240, crane's cables 232 are removed from first deployment device 236 and are now attached to the second deployment device 238. After next tool 207 is secured to second deployment device 238, crane 230 raises second deployment device 238 together with next tool 207 until current tool 208 is raised from its first deployment device 236. As this stage, the first deployment device 236 is removed from logging cable 105 and the next tool 207 is lowered with its second deployment device 238 on top of the rig-up plate 240, which is placed on top of the well after current tool 208 has entered the well. Note that this operation is necessary as an opening in the rig-up plate is smaller in diameter than an external diameter of the deployment device. Next, the freed first deployment device 236 is used to house the next tool 206 and the process continues in this way until all the tools are deployed inside the well.
Prior to being deployed, the tools are connected to each other, both mechanically and electrically along a bidirectional link. Thus, one can communicate with the tools along the bidirectional link. Therefore, prior to deploying the tools into the well, they are connected to each other as illustrated in
The operation of deploying the tools into the well is of particular complexity as discussed above with regard to
There are further drawbacks with the method described above. There is a need for two deployment devices to actually deploy one tool: the deployment device is different depending on the space available and thus the clamping of the tool or the cable. Also, the deployment process is slow, which increases the cost of the operation. Further, as the deployment tools have to be constantly raised and lowered under high tension, it increases the safety risks associated with the equipment manipulation. In particular, when removing the deployment device, it happens sometimes that it falls down on the floor, potentially injuring the equipment's operator.
To improve this method, the Assignee of this application has invented a new deployment device, which is shown in
Deployment device 300 may include a bend restrictor 310 that has a groove 312 shaped to receive logging cable 105 that extends from the tool. Logging cable 105 may be flexible or not. Bend restrictor 310 is configured to protect logging cable 105 from excessively bending when the tool is raised by the crane so that the mechanical and electrical capabilities of the logging cable 105 are preserved. Bend restrictor 310 may also include one or more clamps 314 for securing logging cable 105 within groove 312 when the tool is raised and lowered for deployment.
One or more flanges 320 are provided on the deployment device 300, as illustrated in
However, the existing devices need enough space above the well for raising the connected tools above the well prior to being deployed in the well. In addition, the existing devices are not adapted for clamping both either to the neck of the tool or to the logging cable, and they are still cumbersome to use and time consuming.
Thus, there is a need for an apparatus and method for deploying in a well, faster and safer, a chain of connected downhole tools. More generally, there is a need to deploy or handle any type of cable in an easier and safer way.
In one embodiment, there is a deployment device for deploying a downhole tool in a well. The deployment device includes a body shaped to host an internal chamber, first and second inserts having complementary shapes and configured to be placed inside the internal chamber thereby defining an internal through passage for part of the downhole tool, and first and second levers rotatably attached to the body and configured to press the first and second inserts further inside the internal chamber.
In another embodiment, there is a deployment device for placing a downhole tool into a well. The deployment device includes first and second inserts having complementary shapes and defining a first inner bore when placed together, and a body configured to receive the first and second inserts, where the body is shaped to promote the first and second inserts to press against each other. The first and second inserts clamp on a part of the downhole tool as the gravity pushes the first and second inserts deeper into the body, and the part of the downhole tool fits inside the first inner bore.
According to yet another embodiment, there is a method for attaching a downhole tool to a deployment device, to lower the downhole tool into a well. The method includes electrically and mechanically connecting the downhole tool to a cable, selecting first and second inserts to be placed around the cable and into the deployment device, placing the first and second inserts and the cable and the downhole tool, into the deployment device, connecting cables from a crane to first and second levers of the deployment device, and raising the first and second levers with the crane so that the first and second levers directly press the first and second inserts, respectively. The first and second inserts define an inner bore that receives the cable or the downhole tool.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
The following description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. In various embodiments as illustrated in the figures, a deployment device and method for quickly and safely deploying a downhole tool inside a well are discussed. The deployment device can be quickly and easily converted to clamp either a cable or the body of a downhole tool. However, the invention is not limited to deploying a downhole tool inside a well, but it may be applied to other situations, as for example, placing various modules inside a tube or deploying any type of cable in a well. Those skilled in the art would recognize other applications of the embodiments discussed herein.
Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
According to an embodiment, a novel deployment device is used to deploy a plurality of tools in a well. The deployment device is configured to latch onto a logging cable or the body of a downhole tool, although the diameters of the logging cable and the downhole tool are different. The deployment device has a body with a slot that allows a cable to enter a chamber formed inside the body. Two levers are attached to the body, at opposite locations, and are configured to press two or more inserts into the chamber of the body. The two or more inserts are shaped to receive the logging cable. Different inserts can be used and are shaped to receive the body of the downhole tool. Thus, the body of the deployment device works with various inserts, depending on whether the logging cable, the downhole tool, or another part of the chain of downhole tools needs to be grabbed.
According to the embodiment illustrated in
Returning to
The deployment device 500 is shown from above in
The force necessary to keep the levers 530A and 530B pressing on the corresponding inserts 520A and 520B is supplied by the crane, which moves the downhole tools from their rest place on the ground, to the well. More specifically, as schematically illustrated in
Thus, the forces F′ acting on the inserts 520A and 520B, and also on the cable 105 or another tool that is located between the inserts, is determined by the weight of the deployment device 500, the weight of the tool 105, and the weight of any other tool that is hanging downstream from the tool 105 and is raised by the crane. This force is pretty high, which ensures that the cable 105 will not slip relative to the inserts 520A and 520B. In one embodiment, to increase the friction between the inserts and the cable 105, the grooves 522A and 522B are serrated.
In order to bring another downhole tool in position for being deployed inside the well, the crane places the deployment device 500 on a rig-up plate 730, as shown in
After the next downhole tool is safely engaged by the hook 702, using another deployment device (not shown), and raised above the deployment device 500 in
In one preferred embodiment, the inserts 520A and 520B may be connected to a common hinge 760, as shown in
A method for lowering one or more downhole tools 206-210 into a well is now discussed with regard to
The first and second sets of inserts can interchangeably be used with the same body 510 and the same levers 530A and 530B, which makes this device to save time and be easy to manipulate and adapt to the various situations that may occur in the field. The first and second inserts 520A and 520B have an identical external diameter with the third and fourth inserts 520A′ and 520B′. Only one pair of inserts can be used at any given time. In other words, if the inserts 520A and 520B are used, then the other inserts 520A′ and 520B′ cannot be used, and the other way around. More than two sets of inserts may be used. In one embodiment, for each downhole tool that has a given external diameter, there is a matching set of inserts that have grooves to fit that diameter and all the sets of inserts have the same external diameter to fit the single internal chamber 514 of the deployment device 510.
According to a method for deploying the tools 810-818 in a well 802, as illustrated in the flowchart of
Then, in step 906, the operator places the cable through the slot 512 of the body 510 of the deployment device 500 and places the selected inserts around the cable or body, into the chamber 514 of the body 510. In step 908, cables 704 and 706 of the crane are connected to the distal ends of the levers 530A and 530B of the deployment device 500, and in step 910 the deployment device 500 is raised with the crane, so that the weight of the deployment device acts on the levers 530A and 530B, which in turn press the inserts 520A and 520B toward each other and into the chamber 514 of the body 510. This force makes the inserts to grip the cable or body of the tool so that the cable or body of the tool cannot slide relative to the deployment device. The tool 812 is raised in step 912 in a safe manner for being deployed in the well 802. The crane then places the closed deployment device 500 onto the rig-up plate 730, and a next deployment device may be used to pick up a next tool or cable. When the next tool or cable is raised with the second deployment device 500, the first deployment device 500′ needs to be removed from the previous cable or tool. To do so, the crane raises the deployed system such that the deployment device 500′ from the support blocks 732 of the rig plate 730, and then the operator may apply a force to the distal ends of the levers 530A′ and 530B′, to disengage the levers from the inserts, so that the inserts can be removed and the cable or body of the tool is released. Then, the deployment device 500′ can be removed and reused for a next cable or tool.
In one application, the method may further include raising the cable or the downhole tool from the ground; moving the cable or the downhole tool above the well; and lowering the deployment device, clamped to the cable or to the downhole tool, onto a rig-up plate that covers a head of the well. Further, the method may further include removing a force exerted on the first and second levers; opening the first and second levers; removing the first or second pair of inserts from the body; and releasing the cable or the downhole tool from the deployment device.
The disclosed embodiments provide an apparatus and method for deploying one or more tools inside a well. It should be understood that this description is not intended to limit the invention. On the contrary, the exemplary embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the exemplary embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
Although the features and elements of the present exemplary embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.