The present invention relates to an apparatus and method for depositing a filamentary strand into several cans, of the general type disclosed in WO 2005/078172 A1.
In the known device and the known method, a filamentary strand drawn off from a spinning device is conveyed by means of a traversable depositing device directly into the cans of a can creel. For this, the depositing device comprises a movable conveyance means which is positioned by the depositing device in alternation above the respective can to be filled. During the conveyance of the filamentary strand the conveyance means is moved in several directions of motion in an oscillating manner to fill the can so that there is a uniform filling of the can.
The known device and the known method have in particular the advantage that the can to be filled is held in a fixed position in the can creel during the depositing of the filamentary strand so that when dividing or combining several can creels one part of the cans is prepared for emptying and another part of the can creel is prepared for filling. With this, in particular in the production of staple fibers, a high integration between the spinning device and a fiber line can be produced. In order to be able to carry out in a flexible manner the process steps running independently of one another for the melt-spinning of the filamentary strand and for the further treatment of the filamentary strand, e.g. to form staple fibers, the filling of the cans and the emptying of the cans are to be coordinated with one another. For this, as rapid and flexible a filling of the cans as possible is desirable.
Accordingly, it is an object of the invention to improve the known device as well as the known method in such a manner that a plurality of cans within one can creel can be filled with a filamentary strand as rapidly and flexibly as possible.
An additional object of the invention lies in a device and a method for depositing a filamentary strand into cans of a can creel being provided in which the filling as well the emptying of the cans in the creel can be done without having an effect on one another.
The above and other objects and advantages of the present invention are achieved by the provision of a strand depositing device which includes a guide carriage mounted for movement along a can creel to any one of the several depositing positions, a conveyance means for positively advancing a filamentary strand into a can, and a robot having a multi-axis robot arm interconnecting the conveyance means to the guide carriage. Thus at least one can of the can creel is able to be filled by the conveyance means at each depositing position.
The invention has the particular advantage that the conveyance means can be guided with great flexibility and a high degree of freedom in positioning immediately before the filling as well as in movement during the filling. Thus, the cans could be held in any arrangement within the can creel without in so doing taking into account the traverse paths of the depositing device. Within each depositing position the additional guiding of the conveyance means is, according to the invention, controlled by a robot which carries the conveyance means at the free end of a multi-axis robot arm. The movements of the conveyance means for conveying and depositing the filamentary strand into the cans can be executed with a maximum degree of freedom. Along with this, the movement processes controlled by the robot are distinguished in particular by their reproducibility so that the filling and the degree of filling of the cans in the can creel are essentially the same.
According to an advantageous extension of the device according to the invention the robot and its robot arm are designed in such a manner that from one of the depositing positions of the robot the conveyance means held at the free end of the robot arm can be guided into several filling positions which can be approached one after another for filling several cans. With this, the positioning of the robot can be restricted to a few positions in order to fill as great a number of cans within the can creel as possible.
For this, the robot arm is formed with at least five axes of motion through which the positioning and the movement of the conveyance means in one of the filling positions for filling the associated cans can be executed and controlled. With this, on the one hand, the movement processes required for the filling and, on the other hand, the positioning of the conveyance means into the respective filling positions can be executed with great flexibility.
For the positioning of the robot into the individual depositing positions, the depositing device comprises according to an advantageous embodiment of the invention a guide carriage which supports the robot and which is guided in at least one guideway above the can reel. The guide carriage can preferably be guided therein by linear movements between the individual depositing positions.
In order to be able to carry out simultaneously a filling of the cans and an emptying of the cans in a stationary can creel, the robot is preferably held suspended on the guide carriage. In this way the strand guides required for the emptying of the cans can be freely disposed in a plane above the can creel without an obstruction of the depositing device arising.
For filling a plurality of cans disposed next to one another in a row in a can creel, the embodiment of the invention has proven itself particularly advantageous in which the guideway for the guide carriage extends parallel to a longitudinal side of the can creel, where to one side of the guideway at least one row of cans disposed next to one another is held in the can creel.
Preferably the guideway of the guide carriage is disposed in a plane of symmetry of the can creel so that at each of the sides of the guideway one or more rows of cans disposed next to one another are held in the can creel.
In order to obtain a uniform, fault-free feeding of the filamentary strand during the filling process of a can, it is provided according to a particular embodiment of the invention that the movements of the conveyance means for depositing the filamentary strand are controlled by the robot arm in such a manner that the conveyance means executes an oscillating pivoting movement and an oscillating deflecting movement about a common virtual pivot axis. In so doing, the pivoting movement and the deflecting movement are preferably aligned so as to be generally perpendicular to one another so that it is possible to fill each area within one can uniformly with the filamentary strand. In so doing, the virtual pivot axis can be set in such a manner that the intake of the filamentary strand takes place at a quasi-stationary shoulder means.
For this, the embodiment of the device according to the invention is preferably used in which a deflecting roller for guiding the filamentary strand is disposed before the conveyance means. Therein the conveyance means and the deflecting roller are preferably held on a carrier plate which is connected to the end of the robot arm in such a manner that it is fixed on the end of the robot arm. The virtual axis can thus advantageously be set to be tangential to the deflecting roller at the level of the incoming filamentary strand. With this, no additional means are required in order to prevent the filamentary strand from falling off of the deflecting roller. In addition, the intake of the filamentary strand at the deflecting roller is essentially unaffected by the depositing movement of the conveyance means.
In order to obtain a uniform conveyance of the filamentary strand at higher speeds, the conveyance means is preferably formed by two driven rollers which work together to convey the strand. Drive rollers of this type customarily have on their periphery projecting guide means which penetrate into the filamentary strand to convey the filamentary strand. With this, a uniform conveyance is ensured.
In principle, however, other conveyance means, such as, for example, rollers with scrapers or conveyor belts, are also possible.
In order to make possible within a two-step process the integration between the spinning device and the filamentary line, the cans are preferably held by two halves of the can creel or by two separate can creels disposed so as to be next to one another, where from each depositing position of the robot the cans disposed next to one another in the creel halves or the cans disposed next to one another in the separate can creels are filled in alternation. It is possible to use rectangular cans, or also round cans, in order to be able to accommodate the filamentary strand.
The device according to the invention is also distinguished by the fact that independently of the arrangement of the can within the can creel it is possible to fill the cans with essentially uniform filling density. Along with this, due to the freedom of movement of the conveyance means, it is possible to produce depositing patterns within the can which lead to an improved mass distribution of the filamentary strand.
To ensure a uniform and reliable guiding of the strand, the conveyance means is positioned before each filling process into a filling position associated with one of the cans, where the movements in the filling position required for filling one of the cans are in the form of an oscillating pivoting movement and an oscillating deflecting movement about a common virtual axis.
The movement of the conveyance means processes predefined by a control algorithm of the robot, leads to a high reproducibility of the filling of the cans. The uniformity of the degree of filling of the individual cans has an effect, in particular in a further processing step, e.g. on a fiber line, in which the filamentary strand drawn out of the cans is treated further and cut to staple fibers.
The device according to the invention as well as the method according to the invention can be used independently of the process, fiber type, and can type in order to fill, uniformly with a filamentary strand, a plurality of cans next to one another within a can creel. The invention is in particular suitable in order, in a two-step staple fiber process, to lay the synthetic filaments, gathered to form a strand, continuously from a spinning device into cans of the can creel, where in parallel a portion of the cans are prepared for drawing off the strand and conveying it into a fiber line.
The device according to the invention as well as the method according to the invention are explained in more detail in the following, with reference to the accompanying drawings, in which several embodiments are described. In the drawings:
In
In the first embodiment, several cans are arranged in one can creel 1 to form two can rows 2.1 and 2.2 disposed so as to be parallel to one another. The cans of the can row 2.1 are designated by the reference number 3.1 and the cans of the can row 2.2 are designated by the reference number 3.2. The cans in the can rows 2.1 and 2.2 are formed so as to be identical in their structure and size and can, for example, be formed by rectangular cans. A strand guide 20 is disposed adjacent the can creel 1, where the strand guide is located above the cans 3.1 and 3.2 between the can rows 2.1 and 2.2. The strand guide 20 serves to guide the filamentary strand when withdrawing and emptying the cans.
Above the can creel 1 a depositing device 4 is disposed. The depositing device 4 comprises a conveyance means 5 which is formed of two drive rollers 11.1 and 11.2 driven in such a manner that they work together. Before the drive rollers 11.1 and 11.2 a deflecting roller 10 is disposed through which the filamentary strand 6, which is fed continuously by a delivery mechanism not represented here, is guided. The filamentary strand 6 has been produced previously in a spinning device by gathering a plurality of extruded filament strands and fed to the depositing device 4. A spinning device of this type is, for example, known from WO 2005/078172 the disclosure of which is expressly incorporated herein by reference. In feeding the filamentary strand 6 it can in addition be advantageous if the filamentary strand drawn off from the spinning device is first guided parallel to a longitudinal side of can rows 2.1 and 2.2 in order then to be fed, depending on the position of the depositing device 4, through a deflection of about 90° to the deflecting roller 10. Thus, in particular, it is possible to draw the filamentary strand off from the spinning device uniformly.
The deflecting roller 10 of the depositing device 4 is mounted so as to project out from a carrier plate 9. On the rear side of the carrier plate 9 the deflecting roller 10 is coupled to a roller motor 12. Beneath the deflecting roller 10 the rollers 11.1 and 11.2 are mounted projecting out on the carrier plate 9. Each of the rollers 11.1 and 11.2 is driven by a roller drive 13 disposed on the rear side of the carrier plate 9.
For positioning and moving the conveyance means 5 the depositing device 4 furthermore comprises a robot 7 which is connected via a multi-axis robot arm 8 to the guide means 5. In addition to this, the carrier plate 9 is coupled at its upper area in a fixed manner to the free end of the robot arm 8. The robot 7 can be formed here by a commercially available industrial robot, e.g. of the type KR500 from the Kuka Company.
The robot 7 is held above the can creel 1 on a guide carriage 14. The guide carriage 14 is disposed on one side of the can creel 1 and can be guided back and forth in a guideway 15 running parallel to the longitudinal side of the can creel 1. In addition to this, the guide carriage 14 is held by carriage wheels 17 in two guide tracks 18 running parallel to one another. A carriage drive 16 is disposed at the carriage wheels 17 through which activation of the carriage movement is accomplished.
For filling the cans in the can creel 1 the robot 7 is first guided by the guide carriage 14 into one of several depositing positions. The depositing positions are chosen along the guideway parallel to the longitudinal side of the can creel 1 in such a manner that from each depositing position the robot 7 reaches the conveyance means 5 for filling one of the cans of the can row 2.1 and, disposed next to it, one can of the can row 2.2. In
After reaching a certain degree of filling in the can 3.2 the robot arm 8 is activated in such a manner that the conveyance means 5 is guided into a second filling position above the can 3.1 disposed to the side of the first can. During the transition the filamentary strand 6 can, along with this, be continuously conveyed further or cut in two by a cutting device. After reaching the second filling position above the can 3.1 of the second can row 2.1 a second filling process for filling the can 3.1 begins. As soon as the can 3.1 is filled, the next filling position of the conveyance means 5 is approached by activation of the carriage drive 16 so that the robot 7 is guided by the guide carriage 14 into an adjacent depositing position. Thus, for example, the filling process can be continued at the next can of the can row 2.1.
To explain the filling process, several views of the conveyance means 5 of the embodiment according to
The conveyance means 5 is formed by the drive rollers 11.1 and 11.2 held on the carrier plate 9. Before the drive rollers 11.1 and 11.2 a deflecting roller 10 is disposed which is also mounted projecting out on the carrier plate 9. Beneath the conveyance means 5 the can 3.1 is held. There the distance between the carrier plate and the upper edge of the can 3.1 is marked with the capital letter H.
In order to fill the can 3.1, which has a rectangular cross section, with filamentary strand 6, the carrier plate 9 is displaced in two superimposed movements with the deflecting roller 10 and the rollers 11.1 and 11.2 by the robot arm 8.
In
In
In the embodiment represented in
In
The depositing device 4 is disposed above the can creels 1.1 and 1.2. The can creels 1.1 and 1.2 contain a plurality of cans which are disposed in each of two can rows 2.1 and 2.2 along a longitudinal side of the can creel and next to one another. To each of the can rows 1.1 and 1.2 a strand guide 20.1 and 20.2 is assigned, each of which is held in the center with respect to the can rows 2.1 and 2.2 above the can creels 1.1 and 1.2. The strand guides 20.1 and 20.2 each act together with a guide roller 21.1 and 21.2 at one end of the can creel 1.1 and 1.2. Via the strand guide 20.1 and the guide roller 21.1 the filamentary strand can be drawn off from the cans of the can creel 1.1 and fed to a filamentary line. The strand guide 20.2 and the guide roller 21.2 serve to draw off the filamentary strand from the cans of the can creel 1.2.
The depositing device 4 comprises a robot 7 which is held on a guide carriage 14. The guide carriage 14 is guided in a guideway 15 parallel to the longitudinal sides of the can creels 1.1 and 1.2. Here the guideway 15 is disposed in a plane of symmetry between the can creels 1.1 and 1.2. In addition, the guideway 15 comprises two guide tracks 18 running in parallel which are disposed above the can creels 1.1 and 1.2 between the two can creels 1.1 and 1.2. In the guide tracks 18 the guide wheels 17 of the guide carriage 14 are guided and can be driven via a carriage drive 16. Through the guide carriage 14 the robot 7 can be guided in parallel to longitudinal sides of the can creels 1.1 and 1.2 into several depositing positions in alternation. Within each of the depositing positions the conveyance means 5 guided on the robot arm 8 of the robot 7 are positioned in alternation in filling positions above the can creels 1.1 and 1.2 in order to fill the cans of the can rows 2.1 and 2.2 one after another with the filamentary strand 6 fed continuously through the conveyance means 5. In addition, the conveyance means 5 is formed so as to be identical to the embodiment according to
In the embodiment represented in
During the filling of the cans in the can creel 1.1 the cans in the can creel 1.2 are emptied by the filamentary strand 6 being drawn off via the strand guide 20.2 and the guide roller 21.2 and fed as a tow 23 to a filamentary line (not represented here). The embodiment represented in
In
Thus, in the following description relating to
The depositing device 4 is disposed above a can creel 1. The can creel 1 comprises a total of four can rows 2.1 to 2.4 which contain a plurality of cans. The cans of the can row 2.1 are denoted by the reference number 3.1 and the cans of the can row 2.2 are denoted by the reference number 3.2. The cans 3.1 to 3.4 are disposed in the can rows 2.1 to 2.4 so as to be parallel to a longitudinal side and next to one another in the can creel 1. Above the can creel 1 a strand guide 20 is disposed in the center with respect to the can rows 2.1 to 2.4, where the strand guide, for example, works together with a guide roller which is at the end of the can creel and not represented here. The can creel 1 is divided into two halves, where the can rows 2.1 to 2.2 form a first half and the can rows 2.3 to 2.4 form a second half of the can creel 1.
For filling the cans of the can creel 1 with a filamentary strand 6 the depositing device 4 is guided by a guide carriage 14 in a suspension track 22. The suspension track 22 is formed essentially by two guide tracks 18 in which the carriage wheels 17 of the guide carriage 14 are guided. On the guide carriage 14 the robot 7 is disposed so as to be suspended, where the robot arm 8 is turned downwards toward the can creel 1. The suspension track 22 is held in a plane of symmetry of the can creel 1 so that the robot arm 8 is guided optionally for filling the cans in the can rows 2.1 and 2.2 of the first half of the can creel 1 or for filling the cans in the can rows 2.3 and 2.4 of the second half of the can creel 1. At the free end of the robot arm 8 the conveyance means 5 is held, which continuously conveys a filamentary strand 6 fed at an essentially constant speed and stores it in the respectively associated can. The function of the depositing device 4 is identical to the embodiment example according to
In the operational situation represented in
The embodiments shown in the
Many modifications and other embodiments of the invention set forth herein will come to mind to one skilled in the art to which the invention pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the invention is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
The term “filamentary strand” as used herein is intended to include tow, sliver, yarn, twine and other similar textile products.
Number | Date | Country | Kind |
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10 2005 058 061.0 | Dec 2005 | DE | national |
The present application is a continuation of international application PCT/EP2006/011638, filed Dec. 5, 2006, and which designates the U.S. The disclosure of the referenced application is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/EP2006/011638 | Dec 2006 | US |
Child | 12131529 | US |