This application is based on and incorporates herein by reference Japanese Patent Application No. 2004-52319 filed on Feb. 26, 2004.
The present invention relates to a technology that detects force acting on a tire in a vehicle.
There is proposed a tire-action-force detecting device for detecting grounding reaction force acting on a tire, for controlling an anti-lock brake system (ABS) or a traction control system. This detecting device detects a slip ratio of a tire to thereby enable calculation of a road-surface friction coefficient. Here, the calculation of the slip or the like is executed by using torque acting on a tire and a detection value such as a rotation number of the tire, as described in Patent Document 1.
In the above detecting device, the torque acting on a tire is detected without any problem. In contrast, the reaction force (vertical force) acting on a tire needs to be calculated using a tire rotation speed obtained from a relative rotation angle of the tire from a wheel speed sensor or the like, which thereby gives a load to a calculating unit. To perform a calculation following the tire rotation speed, a high-speed processor is required, which increases costs. Further, the calculating unit requires a given area or more, so that it is difficult to decrease the body size.
It is an object of the present invention to provide a device or method for detecting force acting on a tire. This device or method enables downsizing of a detecting unit and calculation of torque and reaction force (or vertical force), based on outputs from sensors, while securing strength in an axial direction.
To achieve the above object, a device detecting force acting on a tire is provided with the following. A rotation body is included between an axel and a disk wheel to be rotatable around the axel, integrally with the wheel disk. Axel-side linking portions are included in the rotation body for linking with the axel. Wheel-side linking portions are included in the rotation body for linking with the disk wheel. At least one pair of a first load sensor and a second load sensor is included. The first load sensor is arranged, in a rotational direction around the axel, in an order of the axel-side linking portion, the first load sensor, and the wheel-side linking portion. In contrast, the second load sensor is arranged, in the rotational direction around the axel, in an order of the wheel-side linking portion, the second load sensor, and the wheel-side linking portion. Sandwiched portions are included. Each of the sandwiched portions is provided between the wheel-side linking portion and the wheel-side linking portion to include one of the first load sensor and the second load sensor, and is formed of a member that is elastically deformable in the rotational direction. Here, when a torque around the axel is transmitted to the rotation body from one of the axel-side linking portion and the wheel-side linking portion, the axel-side linking portion and the wheel-side linking portion cause the sandwiched portions to be elastically deformed. When the sandwiched portions are deformed, one of the first load sensor and the second load sensor receives compression force while the other receives extension force. The force acting on the tire is detected based on the received compression force and the received extension force.
In this structure, for instance, by using loads detected by two load sensors and a rotation angle of the rotation body, force vertically acting on a tire or grounding reaction force can be calculated.
The above and other objects, features, and advantages of the present invention will become more apparent from the following detailed description made with reference to the accompanying drawings. In the drawings:
An overall structure of a tire-action-force detecting device that detects force acting on a tire according to an embodiment of the present invention is shown in
The axle-side linking portion 2 and the wheel-side linking portion 3 sandwich an elastically-deformable region A, B therebetween. The region A is arranged in a clockwise direction (in
Assembling of the device 1 into a vehicle wheel 30 is shown in
Assembling of the rotation body 4, the drive shaft 10, and the retaining portion 20 is shown in
Next, the load sensors 5 used for the tire-action-force detecting device 1 will be explained below. The load sensors 5 can include a load sensor element whose primary material is ceramic. The load sensors 5 thereby have high rigidity, so that they can be downsized and easily mounted. Further, the elastically deformable regions A, B have relatively high rigidities although they are lower than those of the load sensors 5. The overall rigidity of the rotation body 4 can be thereby increased, so that the sensor portion can be constructed as a rigid body being resistant to forces from any directions. As a result, the rotation body including the load detecting portion can be constructed as one structure.
In this case, the load sensor 5 can be constructed to consist of a pressure-sensitive member and an insulating member covering the pressure-sensitive member. The pressure-sensitive member includes an electrically insulating ceramic member as a matrix; the pressure-sensitive member is formed by electrically continuously dispersing, to the matrix, particles having effects of pressure resistance (or piezoresistance). These particles having effects of pressure resistance can be formed by at least one of the following materials:
On the other hand, the matrix material can be one of the following materials: ZrO2, Al2O3, MgAl2O4, SiO2, 3Al2O3-2SiO2, Y2O3, CeO2, La2O3, Si3N4, or the like. This embodiment uses as the matrix material zirconia (ZrO2) that has high rigidity at room temperature and tenacity to fracture. The hub of the vehicle wheel of this embodiment is arranged at a heated part, so that zirconia can be properly used. The pressure-sensitive member is described in above-described Patent Document 1, JP-2001-242019 A, and JP-2002-145664 A, so that the detail will not be described.
On the other hand, it is effective that the insulating member covering the pressure-sensitive member preferably adopts ceramics in similarity to the pressure-sensitive member. Further, Al2O3, MgAl2O4, SiO2, 3Al2O3-2SiO2, Y2O3, CeO2, La2O3, Si3N4, or the like can be also adopted as the insulating member, as well as zirconia (ZrO2). This embodiment uses zirconia as the insulating member, similarly in the pressure-sensitive member. Otherwise, this embodiment uses zirconia that includes pressure-resistive (piezoresistive) material as far as it is not electrically continuous.
Furthermore, the material of the load sensor 5 can be Si material that includes a small quantity of an additive element in order to cause effects of piezoresistance.
In thus-structured element, ohm resistance is varied depending on pressure due to applied load, so that load can be detected based on the varied ohm resistance.
Next, load detection by the load sensors 5 of the rotation body 4 will be explained with reference to
Thus, the driving torque Th is applied via the axel-side linking portions 2 to the rotation body 4, and the grounding reaction force Fs and the driving reaction force Fr are applied via the wheel-side linking portions 3 to the rotation body 4. A rotation torque is thereby applied to the rotation body 4 in the clockwise direction in
Thus, in this embodiment, the four ceramic load sensors 5 are respectively arranged on the circular circumference with 90 degree intervals with respect to the rotational axis to thereby constitute a load sensor group. Only detection by the load sensor group enables the force acting on a tire (grounding reaction force) to be detected. The detecting method for the tire action force will be explained with reference to
Suppose that the first load sensor 5a is located at a given rotation angle θ with respect to the rotational axis. In this case, the detection load F1 of the first load sensor 5a receives load F1t based on the driving torque Th (positive: in the clockwise direction); F1s(θ) that is, of the grounding reaction force Fs, a constituent perpendicular to the load sensor 5a; and F1r(θ) that is, of the driving reaction force Fr, a constituent perpendicular to the load sensor 5a. The received load is expressed by the following formula (3):
F1 (θ)=F1t+F1s(θ)+F1r(θ) (3)
Suppose that the n-th load sensor (n=2 to 4) receives load Fnt based on the driving torque Th; Fns(θ) that is, of the grounding reaction force Fs, a constituent perpendicular to the load sensor 5n; and Fnr(θ) that is, of the driving reaction force Fr, a constituent perpendicular to the load sensor 5n. In this case, similarly, the load detections F2(θ), F3(θ), F4(θ) of the second load sensor 5b, the third load sensor 5c, and the fourth load sensor 5d are respectively expressed by the following formulae (4), (5), (6):
F2 (θ)=F2t+F2s(θ)+F2r(θ) (4)
F3 (θ)=F3t+F3s(θ)+F3r(θ) (5)
F4 (θ)=F4t+F4s(θ)+F4r(θ) (6)
Here, the positive direction is the clockwise direction for the first and third load sensors 5a, 5c, while the positive direction is the counterclockwise direction for the second and fourth load sensors 5b, 5d.
Next, when the (sensor-located) radius of the circle is Rs, F1t, F2t, F3t, and F4t that are respectively applied to the first load sensor 5a, the second load sensor 5b, the third load sensor 5c, and the fourth load sensor 5d, are expressed by the following formulae (7), (8), (9), (10):
F1t=(1/4)×(Th/Rs) (7)
F2t=(1/4)×(−Th/Rs) (8)
F3t=(1/4)×(Th/Rs) (9)
F4t=(1/4)×(−Th/Rs) (10)
Here, Th is the driving torque that is applied to the entire rotation body 4 and its positive direction is set to the clockwise direction. Formulae (7), (9) indicate compression load, so that those are represented in positive values. In contrast, formulae (8), (10) indicate extension load, so that those are represented in negative values.
Further, the grounding reaction forces F1s, F2s, F3s, and F4s that are perpendicularly applied to the first load sensor 5a, the second load sensor 5b, the third load sensor 5c, and the fourth load sensor 5d, respectively, are expressed by the following formulae (11), (12), (13), (14):
F1s(θ)=(1/2)×(−Fs)×sin(θ) (11)
F2s(θ)=(1/2)×Fs×cos(θ) (12)
F3s(θ)=(1/2)×Fs×sin(θ) (13)
F4s(θ)=(1/2)×(−Fs)×cos(θ) (14)
Here, Fs is the grounding reaction force that is applied to the entire rotation body 4 in the vertical direction of the vehicle and its positive direction is set to the upward direction.
Further, when a radius from the rotational axis to the outer periphery of the tire is Rt, the driving reaction forces F1r, F2r, F3r, and F4r that are perpendicularly applied to the first load sensor 5a, the second load sensor 5b, the third load sensor 5c, and the fourth load sensor 5d, respectively, are expressed by the following formulae (15), (16), (17), (18):
F1r(θ)=(1/2)×(Th/Rt)×cos(θ) (15)
F2r(θ)=(1/2)×(Th/Rt)×sin(θ) (16)
F3r(θ)=(1/2)×(−Th/Rt)×cos(θ) (17)
F4r(θ)=(1/2)×(−Th/Rt)×sin(θ) (18)
Here, Fr is the driving reaction force that is applied to the entire rotation body 4 in the forward and backward direction of the vehicle and its positive direction is set to the forward direction.
Here, the rotation torque Th that is applied to the entire rotation body 4 is expressed by the following formula (19):
Th=(F1t−F2t+F3t−F4t)×Rs (19)
In contrast, T that is a computed value is expressed using F1(θ), F2(θ), F3(θ), F4(θ) that are detection values of the first load sensor 5a, the second load sensor 5b, the third load sensor 5c, and the fourth load sensor 5d, respectively, as below:
T={F1(θ)−F2 (θ)+F3 (θ)−F4 (θ)}×Rs (20)
As shown in this formula (20), the rotation torque T that is applied to the entire rotation body 4 can be obtained from the respective detection values by the four load sensors 5 of the rotation body 4, so that other values such as the rotation angle θ is unnecessary.
In this case, grounding load Fcs that is a computed value can be expressed by the following:
Fcs={(F1(θ)−F3(θ))2+(F2(θ)−F4(θ))2−(T/Rt)2}1/2 (22)
This formula is deduced from the following. The left terms of following formula (23) are simplified by Formulae (3) to (18) into the right terms without terms having the angle θ as below:
(F1 (θ)−F3 (θ))2+(F2 (θ)−F4 (θ))2=Fs2+(Th/Rt)2 (23)
Here, Fs is grounding reaction force to be obtained, so that Fcs can be obtained by subtracting (Th/Rt)2 from the left terms of Formula (23). Further, (Th/Rt)2 can be expressed as below:
(Th/Rt)2=(T/Rt)2 (24)
As a result, obtaining Fs means obtaining Fcs. Namely, the grounding load Fs (Fcs) can be obtained by using the detection values F1(θ), F2(θ), F3(θ), F4(θ) of the load sensors 5 and the fixed values such as the sensor-located radius Rs and the tire radius Rt.
The detection values F1, F2, F3, F4 of the load sensors 5a, 5b, 5c, 5d are shown in
The rotation torque T and the grounding reaction force Fcs that are obtained based on the sensor outputs F1, F2, F3, F4 shown in
The above-described device for detecting force acting on a tire has a following feature. A device for detecting force acting on a tire according to the above embodiment is provided with the following. A rotation body is included between the axel and the disk wheel, to be integrally rotatable with the wheel disk around the axel. Axel-side linking portions are included in the rotation body and link with the axel, while wheel-side linking portions are included in the rotation body and link with the disk wheel. These linking portions are arranged on a circumference of a circle having a given radius with its center being the rotational axis. At least one sensor group is included to be composed of four load sensors, from a first to a fourth. The four load sensors are arranged in a rotational direction around the axel, in an order from the first to the fourth, on the circumference of the circle with 90-degree intervals. The first load sensor and the third load sensor constitute a first sensor pair to be inserted in the order of the axel-side linking portion, the first load sensor or the third load sensor, and the wheel-side linking portion in a rotational direction around the axel. In contrast, the second load sensor and the fourth load sensor constitute a second sensor pair to be inserted in an order of the wheel-side linking portion, the second load sensor or the fourth load sensor, and the axel-side linking portion in the rotational direction around the axel. Sandwiched portions that are sandwiched between the axel-side linking portions and the wheel-side linking portions and include the four load sensors, respectively, are formed of a member that is elastically deformable around the axel. When torque around the axel is transmitted to the rotation body from one of the axel-side linking portion and the wheel-side linking portion, the axel-side linking portion and the wheel-side linking portion cause the sandwiched portions to be elastically deformed. When the sandwiched portions are deformed, one of the first sensor pair and the second sensor pair receives compression force while the other receives extension force. The first sensor pair and the second sensor pair thereby detect the received compression force and the received extension force. As a result, the force acting on the tire can be detected only based on the detected values.
It will be obvious to those skilled in the art that various changes may be made in the above-described embodiments of the present invention. However, the scope of the present invention should be determined by the following claims.
Number | Date | Country | Kind |
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2004-052319 | Feb 2004 | JP | national |