The present invention relates to a device and a method for driving an electric machine, in particular for favoring abatement and masking of the acoustic emissions in axial-flux permanent-magnet electric motors.
As is known, electric motors can be classified, on the basis of the type of supply, in d.c. (direct current) motors and a.c. (alternate current) motors. In particular, a.c. motors can in turn be divided into synchronous motors and asynchronous motors. Both synchronous and asynchronous electric motors are generally of the three-phase type and can be interfaced to a d.c. supply network by means of voltage converters or inverters, which are designed to make a conversion from a d.c. voltage present on an input to an a.c. voltage at output. In general, the a.c. voltage at output must be regulated both in amplitude and in frequency. It is possible to use converters implemented by means of switches (for example, diodes, transistors, thyristors, IGBTs, etc.), turning on and turning off of which is controlled so as to carry out the desired conversion. For example, it is possible to use an inverter controlled by means of a pulse-amplitude modulation (PAM) or a pulse-width modulation (PWM) with impressed voltage or current.
a shows a digital signal 6, generated using a pulse-width modulation, which can be used for open and close the switches 3 belonging to one and the same inverter section 2a and/or 2b and/or 2c of
According to the logic value (“1” or “0”) assumed by the digital signal 6, the switches 3 are controlled so as to generate on the load (i.e., on the windings of the electric motor, ideally of an inductive type) a current signal 8 such as to approximate the reference signal 7 locally. For example, during a positive semiperiod of the digital signal 6, the value of the current signal 8 increases, whilst during a negative semiperiod of the digital signal 6, the switching signal 8 decreases. To guarantee proper operation of the electric motor, it is expedient for the current signal 8 to be comprised in a guard interval δ, centred on the reference signal 7 and defined by an upper guard signal 9 and by a lower guard signal 10.
Inverter circuits, for example of the type described with reference to
In greater detail, in high-power electric motors (for example, higher than 150 kW), the energy necessary for creation of the required torque is generated by controlling, in the previously described way, the current that circulates in the windings of the motor itself so as to obtain a global evolution of the current that is typically slow, of the same order of magnitude as the mechanical rotation frequency of the motor multiplied by the number of poles of the machine (for example, in the range from 0 to 300 Hz). For this purpose, there are added repeated high-frequency voltage pulses (for example, in the range from 3 to 50 kHz), generated by the repeated sequence of turning on and off (as has been said, in PWM modulation) of the switches of the inverter that connects the motor to the supply.
Even though the PWM technique enables control of considerable electrical powers with negligible energy losses, it generates, however, a high background noise with an important energy peak precisely at the switching frequency of the switches. Hence, inverters of the type described generate both acoustic and electromagnetic disturbance.
In particular, the electromagnetic disturbance flows towards the load, towards the supply network through the input stage of the inverter, and towards the surrounding environment through the cables for connection to the motor, in the form of radio disturbance, potentially incompatible with national or international directives on electromagnetic compatibility (EMC).
From an acoustic standpoint, instead, PWM-controlled voltage-inverter circuits of the type described are usually a cause of significant noise at frequencies audible for the human ear (at times recognizable as a “whistle”). At times an attempt is made to overcome this problem by increasing the switching frequency beyond the limits of additive capacity of the human ear. Even though said switching frequencies are not in the audible range, they can generate problems of various nature, also linked to health, due to the high energy emission (a 200-kW inverter that emits only 0.5% of energy in said form, emits in effect approximately 1 kW of ultrasound energy). Since said frequencies are moreover frequently comprised in the VLF or LF radiofrequency bands, they may be a cause of undesirable interference with various measurement or tracking systems.
Furthermore, the current signal 8 effectively obtained is, in the frequency domain, rich in harmonics at frequencies different from the fundamental frequency, whereas the sinusoidal wave that should ideally be obtained is without harmonics. This leads to a lower efficiency of the equipment supplied due to the significant energy dissipation at the frequency of the aforesaid harmonics both in terms of heat and in terms of acoustic energy, as well as in terms of electromagnetic energy.
The aim of the present invention is to provide a device and a method for driving an electric machine which overcomes the drawbacks of the prior art.
According to the present invention are provided a device and a method for driving an electric machine, as defined respectively in claims 1 and 14.
For a better understanding of the present invention, a preferred embodiment is now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
a shows a signal, which is of a known type and is modulated according to a pulse-width modulation (PWM), for controlling one among the three phases of the inverter circuit of
b shows a triangular current signal, of a known type, provided to an ideally inductive load by the inverter of
According to one embodiment of the present invention, the switching frequency of the switches of the inverter is varied in a random or pseudo-random way. In this way, the parasitic switching energy, which can have considerable acoustic effect, can be dispersed on a wider frequency band, reducing the sound components at an audible frequency and/or ultrasound components, thus changing sensibly the acoustic impression of the motor and rendering it, as a whole, difficult to perceive or recognize.
The driving device 11 comprises an inverter device 12, of a known type, and a random-signal generator 15, connected to the inverter device 12. In greater detail, the inverter device 12 includes a control block 13 and an inverter circuit 14, for example comprising the portion of inverter circuit 1 of
With reference to a three-phase electric motor 18, the control block 13 receives at input from a duty-cycle computation block (of a known type, not illustrated) duty-cycle control parameters Da, Db, Dc, each of them defining, for a respective phase a, b, c, the ratio between the “on” times and “off” times of the switches 3 of the inverter circuit 14, irrespective of the duration of the period of the control signal for turning-on/turning-off the switches 3 themselves. For example, given, for each phase a, b, c, respective periods Ta, Tb, Tc of PWM cycle, the respective semiperiods Ta′, Tb′, Tc′ and Ta″, Tb″, Tc″ (for example, semiperiod of high logic signal and semiperiod of low logic signal, respectively) which form the periods Ta, Tb, Tc are given by: Ta′=Da·T and Ta″=T−Da·T for phase a; Tb′=Db·T and Tb′=T−Db·T for phase b; Tc′=Dc·T and Tc″=T−Dc·T for phase c.
In this case, the control block 13 turns on and off respective switches of the inverter circuit 14 with semiperiods of on/off states equal to T1′ and T1″.
The inverter circuit 14 then supplies at output a.c. voltage components Va, Vb, Vc, for each of the three phases a, b, c, so as to generate in the windings of the electric motor 18 a set of three currents Ia, Ib, Ic desired for operation of the electric motor 18 itself (see also
The random-signal generator 15 is connected to the control block 13 for supplying at input to the control block 13 a period value TVAR, which represents the duration of the cycle period of the PWM for feedback control in on-state of the switches 3 of the inverter circuit 14. The control block 13, on the basis of the period value TVAR received from the random-signal generator 15 and of the duty-cycle control parameters Da, Db, Dc, turns on and off the switches of the inverter circuit 14.
From the standpoint of the mechanic-propulsive action of the electric motor 18, it is important to respect, cycle by cycle, the ratio between the on times and the off times (i.e., the duty cycle), whereas it is of no importance, generically and within a set of values depending upon the electrical characteristics of the motor and of the control circuit, the effective duration of the entire period, provided that during each semiperiod, the switches 3 are controlled so as to respect a guard interval δ (as illustrated in
Hence, by varying the period value TVAR with constant duty-cycle in a random or pseudo-random way, it is possible to regulate in a random or pseudo-random way the switching frequency of the switches of the inverter circuit 14 without any adverse effects on the continuity of rotation and generation of torque supplied by the electric motor 18.
The present applicant has verified that, to vary in complete safety (for example, preventing any interruptions of service on account of activation of the overcurrent protection) the period value TVAR during operation of the electric motor 18, it is convenient for the duration of a current period and the duration of an immediately subsequent period to have a certain contiguity of value. Merely by way of example, it would be possible to impose, by means of a software program, that the variation of duration between an N-th period and an (N+1)-th period be contained within an interval of ±5% (or any other percentage value that may be deemed useful given the characteristics of the motor and of the inverter used) of the duration of the N-th period.
In use, the random-signal generator 15 supplies at predetermined instants, for example at each switching cycle or else every K switching cycle (with K inductively comprised between 2 and 10), to the control block 13 the period value TVAR that must be used. In turn, the control block 13 stores the duration of the supplied period value TVAR and uses it, with possible processing operations that take into account the aforesaid convenience of contiguity, for driving the switches of the inverter circuit 14, as has already been described. In general, the period value TVAR for the (N+1)-th period is supplied to the control block 13 during the N-th period.
According to a first embodiment, the random-signal generator 15 includes a software pseudo-noise random generator (PNRG), of a known type, configured to generate pseudo-random numbers having an own statistical distribution, for generating a period value TVAR, for example, at each PWM cycle. The statistical distribution of the random-signal generator 15 can be of various types, for example linear or gaussian or of some other type, according to the design choices and to the specific application (for example, it might be desired to avoid completely or render far from likely some values of the control period for governing the inverter for reasons linked to the physical construction of the inverter itself).
However, since a generator of this type cannot guarantee the aforesaid contiguity between the value of the N-th cycle and the value of the next, (N+1)-th, cycle, it is possible to set generically, via software, a value of maximum variation between values generated in succession. For example, as has been said, it is possible to limit the value generated at the (N+1)-th cycle within a range of values comprised between −5% and +5% of the value at the N-th cycle. Alternatively, it is possible not to limit the period value TVAR but configure the control block 13 in such a way that, upon receipt of the period value TVAR, the control block 13 increments/decrements at each cycle the duration of the period with which it controls the inverter circuit 14 until the period value TVAR required is reached, safeguarding the operation in safety, without any stoppages, of the electric motor 18.
However, a software generator of random or pseudo-random numbers, albeit guaranteeing a good lack of correlation between values generated in succession on restricted time intervals, does not guarantee a total lack of correlation of the sequence of the values generated if the sequence is observed over a sufficiently wide time interval, where, on the contrary, in general an explicit repetition or qualitative analogy between the sequences of values generated is highlighted.
In a second embodiment, in order to increase further the randomness of the sequences of values generated, each period value TVAR is generated by an electronic random-number generator, of a hardware type, illustrated in
It is evident that, according to what has already been described previously, it is expedient also in this case to limit the generation of values in succession within an interval of maximum variation. As described previously, it is possible, for example, to limit the value generated at the (N+1)-th cycle within a range of values comprised between −5% and +5% of the value at the N-th cycle or alternatively configure the control block 13 in such a way that the control block 13 itself controls the inverter circuit 14 with appropriate period values.
The random-signal generator 15 further comprises a sampler 22, of a known type, connected to the noise-signal generator circuit 20, and configured for receiving at input the noise signal VNOISE, sampling it, and supplying at output a sampled noise signal VNOISE
In the case where it is desired to modify the statistical distribution of the sampled noise signal VNOISE
The power supply 30 generates a biasing voltage Vin for biasing the noise source 31. In this case, the noise source 31 comprises a Zener diode 35 and a resistor 36, connected to one another in series. In particular, the Zener diode comprises a first pin 35′, connected to the positive pole of the power supply 30 via the resistor 36, and a second pin 35″, connected to the negative pole of the power supply 30 and to a ground potential line GND. When the power supply 30 biases the Zener diode 35 so as to bring it into conduction in the knee zone of the avalanche-generation region, the Zener diode 35 conducts a noise-current signal IZENER having a behaviour similar to that of white noise in a certain frequency range. The noise-current signal IZENER is then supplied to the filtering block 32. The filtering block 32 comprises a capacitor 40, having a first pin and a second pin, the first pin of the capacitor 40 being connected to the first pin 35′ of the Zener diode 35; an amplifier 41, having an input connected to the second pin of the capacitor 40; a resistor 42, connected to an output of the amplifier 41 in series with the amplifier 41; and a low-pass filter 43 (including a resistor 44 and a capacitor 45), connected between the output of the resistor 42 and the ground potential line GND.
Since the noise-current signal IZENER has both a component of white noise, which is random, and a d.c. component, the capacitor 40 has the function of receiving at input the noise-current signal IZENER generated by the Zener diode 35 and supplying at output a signal deprived of the d.c. component. Said signal without the d.c. component is then amplified by means of the amplifier 41 and filtered by means of the low-pass filter 43 for supplying at output to the noise-signal generator circuit 20 the noise signal VNOISE. The resistor 42 has the function of uncoupling the noise-signal generator circuit 20 from its load.
To return to
As described hereinafter with reference to
The transformation block 21 can hence be implemented by a mapping structure, for example a look-up table, configured to receive at input samples of the sampled noise signal VNOISE
It is clear that other mapping structures can be used, according to the choices of the designer. Likewise, the choice of the type of statistical distribution of the modelled noise signal VNOISE
According to a further embodiment illustrated in
To reduce further the signature component characteristic of the inverter,
In greater detail, the modelled noise signal VNOISE
The noise generator 60 can be similar to the noise-signal generator circuit 20, illustrated in
The computation block 70 processes the noise-signal samples NSAMP and the modelled noise signal VNOISE
From an examination of the characteristics of the driving device obtained according to the present invention the advantages that may be achieved thereby are evident.
In particular, the driving device described enables abatement and masking of spurious components of the frequency spectrum of the supply current/voltage of generic electrical apparatuses (for example, transformers, electric motors, etc.) that can cause a dispersion of acoustic or radiofrequency energy that is not useful to the apparatus in which the driving device is implemented and is able to generate interference with other systems. For example, the driving device enables distribution of the distinctive spectral lines generated by the switching of the switches of the inverter over a wide frequency band so as to simulate a behaviour similar to that of white noise. In this way, moreover, each distinctive spectral line inevitably has a lower specific energy since it is spread over a wider frequency range, thus enabling not only a drastic reduction in the generation of disturbance of an acoustic type and of electromagnetic interference (EMI/EMC) in the surrounding environment, but also an abatement of the acoustic emissions generated both at sound and at ultrasound frequencies.
Finally, the driving device described can be implemented for driving indifferently low-power and high-power motors (for example, ones above or below 150 kW) enabling, in the application of random generation of the switching frequency, maintenance of the control of the current induced in the load even with electrical loads of the inverter characterized by low values of the inductive components, as in the case of drive motors of an APFM type.
Finally, it is clear that modifications and variations may be made to the driving device described and illustrated herein, without thereby departing from the sphere of protection of the present invention, as defined in the annexed claims.
For example, the noise-signal generator circuit can be of a type different from the one described. For example the Zener diode can be replaced by a photodiode that exploits the photoelectric effect, or by a generic electronic device (for example metal or carbon) designed to supply at output a random electrical noise signal correlated to the conduction noise or to other effects linked to quantum phenomena.
In addition, the driving device according to the present invention can be used in generic multiphase electric motors.
Finally, it is clear that the driving device according to the present invention can also be applied to generic electrical generators or generic electric machines.
Number | Date | Country | Kind |
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TO2009A 000370 | May 2009 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB10/01079 | 5/11/2010 | WO | 00 | 2/29/2012 |