Embodiments described herein relate generally to a device and method for erasing and cooling a sheet on which an image is formed by an image forming apparatus.
Conventionally, an image forming apparatus such as a Multi Function Peripheral (MFP) is used to form an image on a sheet (paper). For enabling the reuse of the sheet by erasing an image formed on the sheet, there exists a technique where an image is printed on the sheet using a coloring agent having a decoloring property such as ink containing a leuco dye.
A coloring agent having decoloring property is erased when the coloring agent is subjected to a high temperature. Accordingly, to reuse a sheet, the sheet is heated using an erasing device, thus erasing an image formed on the sheet. The erasing of an image formed on a sheet may also referred to as “decoloring” in the explanation made hereinafter.
In the erasing device, a platen roller and a heat source are arranged in an opposed manner with a sheet conveyance path interposed between the platen roller and the heat source. The sheet is heated by conveying the sheet between the platen roller and the heat source, thus erasing a coloring agent having decoloring property. A cooling fan for cooling the device is mounted downstream of the platen roller and the heat source. Accordingly, the sheet which is conveyed through a conveyance guide is cooled by air from the cooling fan.
However, the conventional device has a drawback that the sheet may not be efficiently cooled. A device for erasing an image on a sheet may also have a scanner for converting a printed content into electronic data before the sheet is decolored or for sorting a sheet on which a residual image is present after decoloring. However, when a temperature of the sheet is high at the time of conveying a sheet again to the scanner for sorting the remaining image after the sheet is decolored, toner on the sheet adheres to a glass surface of the scanner thus giving rise to a drawback that the quality of a scanned image is deteriorated.
According to an embodiment, a device for erasing an image on a sheet which may efficiently cool the sheet after decoloring.
A device for erasing an image on a sheet according to an embodiment includes a reading unit that reads an image formed on the sheet. An erasing unit erases the image formed on the sheet by heating the sheet. A conveyance path for the sheet between the reading unit and the erasing unit is formed of guide plates arranged in an opposed manner. A cooling unit cools the sheet which passes through the conveyance path and includes at least one fan that supplies cooling air generally along a sheet conveying direction. A plurality of slits is formed in each of the guide plates such that cooling air from the at least one fan flows through the slits into the conveyance path.
Hereinafter, exemplary embodiments are explained with referring to drawings. In the respective drawings, identical parts are given the same symbols.
The conveyance paths 141 to 145 include a plurality of conveyance rollers 17 for conveying sheets. The plurality of conveyance rollers 17 are each driven by motors, respectively. A gate 18 is provided for sorting the conveyance of sheets between the conveyance path 142 and the conveyance path 144, respectively.
The first conveyance path 141 conveys a sheet S to the scanner 13 from the sheet feeding unit 12. The second conveyance path 142 conveys the sheet S toward the erasing unit 20 from the scanner 13 in the direction indicated by an arrow A. The third conveyance path 143 conveys the sheet S to the scanner 13 again from the erasing unit 20. The fourth conveyance path 144 conveys the sheet S to the first sheet discharge tray 15 from the scanner 13. The fifth conveyance path 145 conveys the sheet S to the reject box 16 from the scanner 13. The first sheet discharge tray 15 collects reusable sheets, for example, after an image is subject to the decoloring process. The reject box 16 collects sheets which are not reusable and are to be discarded/recycled.
The erasing device 10 shown in
(1) A sheet S which is fed from the sheet feeding unit 12 through the first conveyance path 141 is read by the scanner 13. The scanner 13 includes a first scanner 131 and a second scanner 132 so that the scanner 13 can read both surfaces of the sheet S. The scanner 13 reads image data before the image on the sheet S is decolored, for example. The erasing device 10 also acquires a printing state of the sheet S, based on, for example, an identification of breakage or wrinkles from the image data generated by the scanner 13.
(2) The erasing device 10 stores the image data read by the scanner 13 or the like. When it is detected that the sheet S has breakage or wrinkles determined from the image data read by the scanner 13, the sheet S is introduced into the fifth conveyance path 145 and is conveyed to the reject box 16. The sheet S having no breakages and wrinkles is conveyed to the erasing unit 20 through the second conveyance path 142.
(3) The sheet S conveyed to the erasing unit 20 is heated while passing through the erasing unit 20 and the image formed on the sheet S is decolored by heat. The erasing unit 20 decolors the image on the sheet S which is formed using a coloring agent having decoloring property by applying heat and pressure to the sheet S at a relatively high temperature of 180 to 200° C., for example.
(4) The sheet S which passes through the erasing unit 20 is conveyed to the scanner 13 again through the third conveyance path 143. The scanner 13 scans the surfaces of the sheet and generates image data again to determine a printing state again so as to confirm whether or not an image formed using a coloring agent having decoloring property is sufficiently decolored.
(5) The reused sheet S is conveyed to the first sheet discharge tray 15 through the fourth conveyance path 144. Based on a printing state determined from the image data generated by the scanner 13, when it is determined that the image formed using a coloring agent having non-decoloring property or an image formed by handwriting remains in an image region of the sheet S or the sheet S has breaking or wrinkles, the sheet S is conveyed to the reject box 16 through the fifth conveyance path 145.
The erasing unit 20 includes a first erasing unit having a heat roller 21 and a press roller 22, and a second erasing unit having a press roller 23 and a heat roller 24. In the erasing unit 20, the sheet S is conveyed to and between the heat roller 21 and the press roller 22 and between the press roller 23 and the heat roller 24, and the sheet S is heated. The heat rollers 21, 24 each respectively have a heat source therein and respectively have a temperature detection unit on an outer periphery thereof. A lamp may be used as the heat source, for example. The heat source of the first erasing unit has larger heat capacity than the heat source of the second erasing unit.
A cooling unit 30 includes cooling fans 31, 32. The cooling unit 30 lowers a temperature of the heated sheet S and is arranged along the conveyance path for the sheet S downstream of erasing unit 20. By powering the fans 31, 32, air flows in the conveyance path 143 for the sheet S.
Next, the arrangement of the cooling unit 30 is explained with referring to
For guiding a sheet S discharged from the erasing unit 20 to the scanner 13 (
A plurality of slits 41 are formed in the upper guide 33 for allowing air from the fan 31 to flow into the conveyance path 143. Likewise, a plurality of slits 42 are formed in the lower guide 34 for allowing air from the fan 32 to flow into the conveyance path 143.
Air from the fan 32 passes on a lower surface of the lower guide 34. The air from the fan 32 also flows into the conveyance path 143 through the slits 42, and flows toward a downstream side of the conveyance path. The sheet S in the conveyance path 143 is cooled by air which flows into the conveyance path 143 from upper and lower sides through the slits 41, 42 and, thereafter, is conveyed to the scanner 13.
Air from the fan 31 flows toward the upper guide 33 in a radially spreading manner from the fan 31, as indicated by a bold arrow. Because of a characteristic of the fan 31, air from the fan 31 exhibits a higher flow speed on an outer portion compared to an inner portion, so that air from the fan 31 spreads radially. In other words, air which flows toward the upper guide 33 from the fan 31 does not flow uniformly.
The plurality of slits 41 are now described. Slits 411 are formed on a downstream side of peripheral portions of the upper guide 33 (regions within an elliptical circle indicated by a bold dotted line in
By forming the slits 411 into an elongated shape in the conveyance direction, it is possible to elongate a distance along which air which spreads in the directions toward the peripheral air flow of the fan 31. Also, the air from the fan that flows in the direction toward a downstream side may be taken into the conveyance path 143. Further, air which advances toward the upper guide 33 from a center portion of the fan 31 sufficiently flows into the conveyance path 143 due to the slits 412 having a large width and hence, air uniformly flows in the conveyance path 143. Accordingly, it is possible to efficiently cool the sheet S. Further, the air flows along an upper surface of the upper guide 33 and hence, the upper guide 33 may be also cooled.
Accordingly, in the first embodiment, heat is not accumulated in the conveyance path 143. Thus, the reading unit 13 is not influenced by heat of the sheet S thus preventing a reduction in the quality of a scanned image. The slits 42 formed in the lower guide 34 maybe also formed such that the slits formed on a downstream side of peripheral portions of the lower guide 34 are formed in an elongated manner in the conveyance direction of the sheet S. Similarly, the slits formed on a center portion of the lower guide 34 have a large width in the lateral direction.
Next, an arrangement of the cooling unit 30 according to the second embodiment is explained. In the second embodiment, introducing walls are formed along the slits 41 formed in the upper guide 33.
As described previously, because of a characteristic of the fan 31, air from the fan 31 exhibits a higher flow speed on an outer portion compared to an inner portion. The air from the fan 31 spreads radially, and flows toward a downstream side from an upstream side of the upper guide 33. To allow air to efficiently flow into a conveyance path 143, the plurality of slits 41 are formed in the upper guide 33 along the conveyance direction of a sheet S. Further, to allow air to flow into the conveyance path 143 from the slits 41, introducing walls 43 are formed on the slits 41 respectively. The term “introducing walls 43” generically refers to the introducing walls 431, 432.
The introducing walls 43 are formed along the longitudinal direction (conveyance direction of the sheet S) of the slits 41. As shown in
As shown in
As indicated by a bold line in
As indicated by a bold line in
Accordingly, air which spreads from the peripheral portion of the fan 31 is introduced into the conveyance path 143 by the introducing walls 431, and air from the center portion of the fan 31 is introduced into the conveyance path 143 by the ceilings and side walls of the introducing walls 432. Thus, air flows in the conveyance path 143 uniformly, efficiently cooling the sheet S.
Although the explanation is made with respect to the example where the introducing wall 43 (431, 432) is provided to the slits 41 (411, 412) formed in the upper guide 33 with referring to
An arrangement of the cooling unit 30 according to the third embodiment is explained. In the third embodiment, a fin 44 is mounted on upper portions of the slits 41 of the upper guide 33.
The fin 44 has a triangular-shaped surface 441 on which air from the fan 31 hits or impinges, and has a triangular pyramid structure where a height and a width of the fin 44 is gradually decreased in the conveyance direction of a sheet S from the triangular-shaped surface 441. As shown in
As indicated by bold lines in
Accordingly, air from the fan 31 may be made to efficiently flow into the conveyance path 143 and cool the sheet S. As described above, by setting the height L1 of the fin 44 lower than the length L2 of the blade 311 of the fan, air which does not flow into the conveyance path 143 may be made to flow along the upper surface of the upper guide 33, whereby the upper guide 33 may be also cooled. Further, by forming the fin 44 into a shape in which a width of the fin 44 is gradually narrowed toward a downstream side in the conveyance direction of the sheet S, noises generated when air hits the fin 44 may be decreased, thus making the erasing device quiet.
A shape of the fin 44 is not limited to the shape shown in
The fin 45 has an inlet 451 (having an inverse V shape in cross section) which introduces air from the fan 31 to the slit 41, and has a streamline shape where a height and a width of the fin 45 is gradually decreased in the conveyance direction of a sheet S from the inlet 451. A height of the inlet 451 of the fin 45 is set smaller than a length of one blade 311 of the fan 31.
As indicated by bold lines in
Accordingly, air from the fan 31 may be efficiently made to flow into the conveyance path 143 thus cooling the sheet S. As described above, by setting a height of the fin 45 lower than a length of the blade 311 of the fan, air which does not flow into the conveyance path 143 may be made to flow along the upper surface of the upper guide 33. Thus, the upper guide 33 may be cooled.
Further, by forming the fin 45 into a shape where a width of the fin 45 is gradually narrowed toward a downstream side in the conveyance direction of the sheet S, noises generated when air hits the fins 45 may be reduced, thus making the erasing device quiet.
According to the above-mentioned embodiments, the sheet S may be efficiently cooled, heat is not accumulated in the conveyance path 143 for the sheet S. Accordingly, influence of heat on the reading unit 13 is avoided, thus preventing the lowering of the quality of a scanned image. Further, the upper guide 33 itself and the lower guide 34 itself maybe cooled. Accordingly, when a person touches the inside of the erasing device 10 during a maintenance operation or the like, it is possible to prevent the person from having a burn or the like.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2013-036178 | Feb 2013 | JP | national |
This application is a division of U.S. patent application Ser. No. 14/188,781, filed Feb. 25, 2014, which is based upon and claims the benefit of priority from Japanese Patent Application No. 2013-036178, filed Feb. 26, 2013, the entire contents of each of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | 14188781 | Feb 2014 | US |
Child | 14976774 | US |