Not applicable.
Not applicable.
The present disclosure relates to a drainage system installed along an outer foundation surface of a building, the system including a drainage board and filter fabric attached thereto.
Building foundations typically require a sturdy footing and a vapor-proofed, reinforced concrete pad attached thereto, the footing sitting on a bed of compact crushed stone. There are currently a number of ways to vapor-proof a foundation, which typically involve either water-proofing or damp-proofing. Water-proofing is a treatment that prevents the passage of water under hydrostatic pressure, and damp-proofing is a treatment that generally prevents the passage of water in the absence of hydrostatic pressure. Hydrostatic pressure is a force that is exerted on a foundation by water that is in the ground, i.e., groundwater, that surrounds the foundation. Many foundations require at least one form of water-proofing or damp-proofing.
After installation of the foundation of a building, a builder typically damp-proofs the outer wall thereof. Historically, builders have applied one or more coats of unmodified asphalt to the exterior side of building foundation walls from the footings to slightly above grade, i.e. ground level. Asphalt comes in various forms suitable for brushing, rolling, squeegeeing, spraying, or toweling. Water-based asphalt emulsions have also been applied to damp substrates along foundations, including onto green concrete. Such emulsions can also be used for gluing extruded polystyrene foam insulation to foundation walls. Cutback asphalts, which are solvent based, have also historically been used for damp-proofing foundations.
Water-proofing is different than damp-proofing in that, while water-proofing also may involve the application of one or more layers of asphalt, it further includes reinforcement with one or more layers of fiberglass, cotton fabric, or an elastomeric membrane. Recently, the trend has been to apply spray liquids that cure to form elastomeric membranes, as these are cost effective, can be applied quickly to concrete or masonry, and cure to form seamless, self flashing membranes. However, successful application of spray-on liquids requires significant preparation of substrates, and the spraying surfaces must be clean and dry or else the final membrane can blister or pinhole. Further, water that interfaces with the sprayed-on elastomeric membrane may not flow down the membrane in a uniform fashion, which can cause pooling underground. Spraying liquids to waterproof a foundation is thus an expensive and imperfect solution to the problem of keeping water out of foundation walls.
Dimple sheeting can also be used for water-proofing. Dimple sheeting is a low cost water-proof membrane that doubles as a drainage mat and looks like an egg carton in profile. It is rolled over concrete, masonry, or wood foundations and tacked up with washered nails. It can be installed over substrates in any condition and is subsequently backfilled with dirt, clay, sand, etc. The dimple membrane repels water and forms air gaps against the basement wall that allows water to channel down to footing drains below the foundation. However, dimple sheeting may collapse or buckle under pressure created by the backfilled material, as the sheet is generally not more than a few millimeters thick.
In addition to vapor-proofing, an additional aspect of protecting a foundation is providing insulation. Many products currently exist as below-grade insulation panels. Currently, some products exist that provide both insulation and drainage. Referring to one such example, a panel exists that directs groundwater to perimeter drains without affecting the panel's R-value, which is a unit of thermal resistance for an insulation panel. The channels provided within the panel are covered by a spin-bonded filter fabric that admits water but keeps soil out. The water enters through the filter fabric and then drains down one or more vertical channels in the panel. However, while dirt, clay, and sand are generally kept from entering the channels by the filter fabric, the vertical channels may become clogged by material that makes it through the filter fabric, which can prevent water from properly flowing down the one or more channels cut out of the foam. Still further, the use of fabric has historically only involved the use of a single, taught piece of fabric, which typically becomes disturbed, torn, or ripped away by the backfill over time as the backfill settles. As a result, there is a need for a device including a water-proof, insulative board that has channels provided therein that will not clog due to sediment, and a filter fabric that will not, with proper installation, tear or rip, since the filter fabric prevents sediment from entering the channels of the drainage board.
Therefore, it would be desirable to have a system that addresses one or more of the drawbacks presented above.
According to one aspect, a method of utilizing a drainage system is provided. The method includes the steps of attaching a filter fabric to a rear side of a drainage board, folding the filter fabric over a top side and a front side of the drainage board, forming a portion of the filter fabric that is unattached from the drainage board into a settling strip, and installing the drainage board against a wall of a foundation.
According to a different aspect, a method of utilizing a drainage system comprises attaching a filter fabric to a rear side of a drainage board, the drainage board having a plurality of channels on a front side thereof, and covering at least a portion of the front side of the drainage board with the filter fabric. Further, the method includes forming a portion of the filter fabric into a settling strip and installing a rear side of the drainage board against a wall of a foundation.
According to another aspect, a drainage system is provided. The drainage system comprises an impenetrable drainage board having a front side with a plurality of channels extending inwardly therefrom and a filter fabric attached to a rear side of the drainage board that covers at least a portion of a top side and the front side of the drainage board.
The devices and methods disclosed herein relate generally to insulated drainage boards designed to assist in the reduction of hydrostatic pressure that exists around a building foundation when groundwater is present by allowing water to pass through a filter fabric into one or more drainage channels downward to a drain tile and pump system. The embodiments disclosed herein further provide a thermo barrier between the building foundation and the sediment that comprises the surrounding ground, which helps to maintain a stable temperature year-round while minimizing the effects of the freeze-thaw cycle. The devices and methods disclosed herein further reduce the potential for wall cracks and protect the waterproofing membrane, i.e., the filter fabrics, from damage during backfill and settling of the ground.
Turning to
The drainage board 22 includes a plurality of channels 40 formed within the front face 32. In one aspect, the channels 40 generally crisscross the drainage board 22, forming diamond shaped (or 90 degree offset square shaped) portions 42 having a plurality of corners 44. In one aspect, the channels 40 may be pre-formed in the drainage board 22. In another aspect, the channels 40 are cut out of the drainage board 22 with a saw or another machining device. In some embodiments, the portions 42 have straight sides, and, thus, the corners 44 are sharp. In other embodiments, the corners 44 are rounded such that the sides may be curvilinear. In some embodiments, the portions 42 are generally the same shape excluding the portions near the left side 24, right side 26, top side 28, or bottom side 30. In other embodiments, the portions 42 have different shapes. In still further embodiments, the portions 42 are generally the same shape, but are of differing sizes. As one of ordinary skill in the art would recognize, in any embodiment disclosed herein, the greatest thickness of the drainage board 22 may be along one of the portions 42, while the thinnest thickness may be along a portion of the channels 40.
Referring to
Still referring to
Still further, in other embodiments, the angle Θ may be different along different parts of the front face 32 of the drainage board 22. For example, in some embodiments, the angle Θ may be smaller toward the top side 28 of the drainage board 22, and may be larger toward the bottom side 30 of the drainage board 22. In such an embodiment, the channels 40 may emanate from a singular point (not shown) centered along the bottom side 30 of the drainage board 22 such that the groundwater flows to the singular point or only a few points. The angle Θ may be modified along the front face 32 of the drainage board 22 in response to a number of considerations, such as the desired strength, insulation coefficient, and drainage rate of the drainage board 22. In still further embodiments, vertical channels (not shown) may be included that intersect the left and right channels 46, 48, e.g., at the intersection points 50 or at other locations along the channels 46, 48, to allow for more drainage of ground water.
As illustrated, a plurality of entryways 60 are defined by cutouts within the drainage board 22. The entryways 60 are formed to allow water to enter the channels 46, 48 and, due to gravity, flow toward the bottom side 30 of the drainage board 22. It also will be appreciated by one of ordinary skill in the art that water may enter the channels at other points along the height of the drainage board 22. As one of ordinary skill in the art would recognize, in a preferred embodiment, the bottom side 30 and the top side 28 of the drainage board 22 are mirror images of one another, and can be generally interchanged. As a result, the entryways 60 may also be exits 62 for the ground water depending upon the orientation of the board 22. However, in some embodiments, as shown in
As seen in
Still referring to
Now referring to
Still referring to
Referring now to
In one aspect, the settling strip 88 may be created by lifting up a portion of the filter fabric 80 underneath itself, thereby creating the segments 90, 92, 94. When the drainage system 20 has been installed, and before backfilling, the settling strip 88 may be held into place with one or more securement mechanisms 96, which may include any one or more of tape, an adhesive, one or more pins, or one or more clips. In one aspect, the one or more securement mechanisms includes one or more strips of tape applied to the filter fabric 80 near the one or more folds 86. In one aspect, the one or more securement mechanisms 96 include a plurality of staples applied near the folds 86, which provide support to keep the settling strip 88 in place until backfill occurs. In one aspect, enough filter fabric 80 is provided along the lower portion 87 to cover the entire board 22 before backfill, i.e., to make up for the filter fabric that is used to create the settling strip 88. In some aspects, a bottom end of the filter fabric is folded over one or more additional drainage features (not shown).
Still referring to
Referring now to
Some benefits of the drainage system 20 as described hereinabove will now be discussed. The extended filter fabric 80, i.e., inclusion of the settling strip 88, provides long term protection against soil clogging within the channels 40 of the drainage board 22. Further, the combination of insulation due to the preferred R-10 insulation rating, the drainage board 22 having crisscrossed channels 40, and the filter fabric 80 all in one provides cost savings for contractors, builders, and home and business owners. Further, due to the thickness of the drainage board 22, the drainage system 20 will not buckle and slide down the wall of the foundation as the backfill settles, as other drainage systems do. The configuration of the channels 40 described herein relieves hydrostatic pressure build up, and protects damp-proofing systems that may be provided along the rear face 34 of the drainage board, or in some other location along the foundation. In some embodiments, the tongue 70 and groove 72 configuration of the drainage board 22 assists in proper installation of the drainage board 22 and allows for sealed joints. Previous drainage products made of fiberglass or mineral wool cannot stand up to compressive loads of compacted backfill without deforming and losing most of their drainage and insulating capacity.
Any of the embodiments described herein may be modified to include any of the structures or methodologies disclosed in connection with different embodiments. Further, the present disclosure is not limited to drainage board and/or filter fabrics of the types specifically shown and described. Still further, the drainage boards of any of the embodiments disclosed herein may be modified to work with various types of filter fabrics consistent with the disclosure herein.
Numerous modifications to the present disclosure will be apparent to those skilled in the art in view of the foregoing description. Accordingly, this description is to be construed as illustrative only and is presented for the purpose of enabling those skilled in the art to make and use the device disclosed herein and to teach the best mode of carrying out same. The exclusive rights to all modifications which come within the scope of the appended claims are reserved.
This application is a continuation of and claims priority to U.S. patent application Ser. No. 15/204,550 filed on Jul. 7, 2016, now U.S. Pat. No. 9,879,400, the entire contents of which are incorporated herein by reference.
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Number | Date | Country | |
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20180127946 A1 | May 2018 | US |
Number | Date | Country | |
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Parent | 15204550 | Jul 2016 | US |
Child | 15866210 | US |