The present disclosure relates to a method and device for handling a sealing device. The disclosure also relates to an assembly comprising a handling device and one or more sealing devices.
The sealing device is of a type that is configured to seal a receptacle such as a spout of a spouted pouch container, a container as such, for instance a bottle, carton, cup or a can, or similar holder for keeping drinkable (carbonated or non-carbonated) liquids. The sealing device may be configured to open and close a discharge opening of the receptacle. More generally, the sealing device may comprise a base structured to be mounted to the receptacle, the base comprising a sleeve forming a discharge conduit, a valve including a valve housing arranged on the base, wherein when the base is mounted to the receptacle, the receptacle is located upstream of the valve and the discharge direction of the receptacle defines a downstream direction, opposite an upstream direction, wherein the valve further comprises a discharge pipe at least partially protruding in the sleeve of the base and being axially movable therein in the upstream and downstream direction between a storage position wherein the valve is closed and one more utility positions wherein the valve is closed or opened, and a protective cap to be placed on the base and/or valve for protecting the valve.
In EP 2 040 991 B1 a sealing device is described that is structured to be able to arranged in different modes or positions: an open utility position, in which the valve of the sealing device is open, a closed utility position, in which the vale of the sealing device is closed in a normal manner (with the sealing device in use), and a closed storage position wherein the valve is more firmly closed than in the normal manner, in order to ensure that the likelihood of the valve remaining closed is increased. The known sealing device provides a gas-tight sealing in the (closed) storage position (whereas in the closed utility position the sealing needs to be liquid-tight only). The closed storage position is in the present disclosure also simply referred to as the storage position. The closed storage position is in the present disclosure also simply referred to as the storage position. For instance, the valve may be arranged in the closed storage position when the sealing device is stored or transported between the manufacturing site and the filling site. Alternatively or additionally, the sealing device may be kept in the storage position right after the sealing device has been connected to a receptacle and the receptacle has been filled with content, for instance during transportation thereof from the assembly site to the store, and before the sealing device has been opened for the first time by the end user.
EP 2 040 991 B1 further discloses that the sealing device is structured so that in the storage mode/position, the sealing functions as a good seal in connection with filling, packing, transport and storage of a beverage in a (drinking) receptacle. In the closed utility mode/position, the sealing device is also structured to function as a good seal in connection with consumption of the beverage in the drinking receptacle, hereinafter termed a utility seal. Upon consumption, the valve is normally opened and closed repeatedly, and the sealing device is therefore structured to be able to function satisfactorily also in context of this type of application.
However, in the known sealing device the situation may occur that when the receptacle is to be filled with liquid and subsequently be transported, the valve should be in the storage position. Otherwise there is a small risk that the receptacle with sealing device is not completely liquid tight. For instance, in exceptional circumstances a small amount of liquid may leak from the sealing device during transport and storage of the filled receptacle.
It has been found by the inventors that the risk of leakage of the sealing device after the receptacle to which the sealing device is connected, has been filled with content can be reduced further if it is ensured that the valve is in the above-mentioned closed storage position and that transport and/or storage of the receptacle when the sealing device is not in the closed storage position (i.e. in the open utility position or closed utility position), should be avoided.
Furthermore, the valve, seat and cap may be manufactured remotely from the location where the sealing device is attached to the receptacle and/or from the location where the receptacle is filled. For instance, the valve and seat of the sealing device may be manufactured as one common sealing unit at a first geographical location, whereas the sealing device is assembled by placing the cap on the sealing unit only at a second geographical location. This requires transportation from the first to the second location. During transport (and possibly also storage) the valve in the sealing unit may be unintentionally become displaced so that it cannot be guaranteed that the sealing device is still in the storage position when it arrives at the second geographical location and remains in the storage position during further handling at the second location.
It is an object of the present disclosure to provide a method and device for handling a sealing device wherein the one or more of the above disadvantages have been reduced or even removed.
It may also be an object of the present disclosure to provide a method and device for handling a sealing device wherein the likelihood of leakage is reduced.
It may be an object of the present disclosure to provide a method and device for handling a sealing device that enable an efficient assembly of the sealing device.
It may be an object of the present disclosure to provide a method and device for positioning the valve of a sealing device in a reliable manner into a fully closed position.
At least one object may at least partially be achieved in a handling device for handling a sealing device for sealing a receptacle. The sealing device may be of the type comprising:
a base structured to be mounted to the receptacle, the base comprising a sleeve forming a discharge conduit;
a valve including a valve housing arranged on the base, wherein when the base is mounted to the receptacle, the receptacle is located upstream of the valve and the discharge direction of the receptacle defines a downstream direction, opposite an upstream direction, wherein the valve further comprises a discharge pipe at least partially protruding in the sleeve of the base and being axially movable therein in the upstream and downstream direction between a storage position wherein the valve is closed and one more utility positions wherein the valve is closed or opened. The handling device may be configured to position the discharge pipe of the valve of the sealing device into a storage position, the handling device comprising:
a support arranged or to be arranged at the downstream side of the base and configured to support the handling device;
a pushing device arranged or to be arranged at the upstream side of the base and configured to apply a first pushing force on the base and/or on the valve housing so to urge at least the base and the valve against the support and to apply a second pushing force on the discharge pipe of the valve to urge the discharge pipe to its storage position.
The handling device may be configured to apply a second force on the discharge pipe that is larger or smaller than the first force applied to the base and/or valve housing. Furthermore, the pushing device may be configured to apply the first force on the base independently from applying the second force on the discharge pipe. This may cause displacement of the discharge pipe independently from the displacement of the base.
Urging by the second pushing force might result in displacement of the discharge pipe in the downstream direction relative to the valve housing and the base in case the discharge pipe originally was not already in the storage position.
The pushing device is able to apply both a first pushing force on the base thereby pressing the base and valve (and on some embodiments also on a protective cap) together and position them at a predetermined fixed position against the support and apply a second pushing force on the movable discharge pipe of the valve in order to guarantee that the (discharge pipe of the) valve will be in the closed storage position.
In case the sealing device has no protective cap, the support is a valve support configured to support the valve. The valve support may for instance be configured to contact a clamping ring and/or a valve collar of the sealing device, as will be explained later. In case the sealing device does have a protective cap, the support is a cap support configured to support the protective cap, as will later be explained as well.
It is noted here that the pushing forces exerted on the sealing device may be accomplished by moving the (portions of the) pushing device towards the sealing device while keeping the support stationary. In other embodiments, however, the pushing forces exerted on the sealing device are accomplished by keeping portions of the pushing device stationary while the support is moved towards the sealing device. In still other embodiments both the (portions of the) pushing device and the support are moved towards each other.
Furthermore, since both the position of the valve housing pushed by the pushing device and the dimensions of the sealing device are a priori known, the right storage position of the discharge pipe is known as well, enabling the pushing device to push against the discharge pipe until exactly the right position has been reached. The handling device may provide such a high positioning accuracy of the discharge pipe relative to the base and the valve housing that there is no need for sensors and the like for determining the positions of the base and/or valve, before or after the pushing operation, in order to determine exactly the right storage position. The handling device may have a relatively simple and reliable construction and may enable a very high handling speed.
In embodiments of the present disclosure the protective cap remains unattached: applying the first force on the base is only performed to ensure that the base, valve and cap are aligned so to be able to more accurately bring the valve into the storage position. In other embodiments the first force is alternatively or additionally applied to automatically attach the protective cap to the valve and/or base, for instance if the protective cap comprise one or more snap fitting elements. The cap is attached/locked to the base/valve by sliding it over the base/valve assembly, the protective cap will have a feature that will fit to the valve collar. While pressing downwards the valve collar will be compressed and a snap detail in the protective cap will snap under the base collar. The interface between the protective cap and the valve top side, will then create a pretention on the snap and a seal between the cap-valve and base, as the valve is of a soft material.
Therefore the handling device may be configured to both attach the protective cap to the valve and/or base and position the valve into the storage position. Preferably the attaching and positioning is performed simultaneously. For instance, when the base and valve have already been connected to each other to form a common sealing unit in a previous manufacturing operation, the pushing device may be able to attach the protective cap to the sealing unit in a further manufacturing operation (which may be performed at a different geographical location than the previous manufacturing operation). At the same time it is ensured that the valve in the resulting sealing device (i.e. a sealing device having a base, valve and protective cap) is in the storage position. The sealing device is then in the right condition to be attached to a receptacle to be filled with content.
In an embodiment of the present disclosure the pushing device is configured to apply a second force on the discharge pipe that is larger than the first force applied to the base and/or valve housing. As will be explained hereafter, in embodiments wherein use is made of a resilient member such as a compression spring, the first force will primarily be determined by the spring constant of the compression spring, while the second force (which is applied essentially independently from the first force) will be determined by the drive driving the movement of the pushing device.
The sealing device may be of a type wherein the discharge pipe is configured to be axially movable between a storage position wherein the discharge pipe has been moved in downstream direction to contact a storage seal seat of the sleeve to close the discharge conduit, an open utility position wherein the discharge pipe has been moved in upstream direction to open the discharge conduit, and a closed utility position, arranged between the storage position and the open utility position, wherein the discharge pipe has been moved to contact a utility seal part of the sleeve to close the discharge conduit. When the sealing device is of this type, the handling device may be configured to move the discharge pipe from the open utility position to the storage position (via the closed utility position) or from the closed utility position to the storage position.
In embodiments of the present disclosure the valve and base are configured to allow movement of the discharge pipe between a closed storage position and a closed utility position in which the valve is closed in a more firm manner in the closed storage position than in the closed utility position. In the closed storage position the valve is closed in order to ensure that the likelihood of the valve remaining closed during handling, i.e. during transport and/or storage, is increased.
In case the discharge pipe of the sealing device comprises an upstream seal member, the handling device, for instance a first pushing element of the pushing device of the handling device, may be configured to contact the upstream seal member and to move the upstream seal member in downstream direction until the discharge pipe reaches its storage position. More generally, the pushing device may comprise:
a first pushing element comprising a first contact surface to be placed against the discharge pipe, for instance against the upstream seal member of the discharge pipe;
a second pushing element comprising a second contact surface to be placed against the base;
wherein the first and second pushing elements are configured to be displaced relative to each other in the axial direction.
The first pushing element may be configured to apply a pushing force only on the movable discharge pipe of the valve (i.e. directly or indirectly), while the second pushing element is configured to apply a force only on the stationary base and/or the stationary parts of the valve (i.e. on the housing of the valve).
As referred to above, the drive of the handling device is configured to both drive the movement of the first pushing element and drive the movement of the second pushing element. In principle the first pushing element can be displaced independently from the second pushing element. In certain embodiments the drive comprises a first drive unit for driving the movement of the first pushing element and a (separate) second drive unit for driving the movement of the second pushing element, independently from driving the first pushing element. Alternatively or additionally, the drive may comprise:
a first drive unit for driving the movement of the first pushing element;
at least one resilient member, for instance a compression spring or similar resilient element, connected between the first and second pushing element and configured to move the second pushing element along with the movement of the first pushing element. This allows the handling device to simply use one single drive unit to drive the first pushing element in a direct manner and the second pushing element in an indirect manner, while still ensuring a suitable amount of force to be exerted on the base and valve, respectively.
In one of the embodiments of the present disclosure the drive is configured to:
in a first stage, have the second pushing element co-move with the axial movement in downstream direction of the first pushing element until the second pushing elements abuts the base;
in a second stage, have the second pushing element apply a pushing force on the base to arrange the base, valve and protective cap against each other and urge the protective cap against the cap support, while continuing moving the first pushing element in the downstream direction;
in a third stage, have the first pushing element start pushing against the discharge pipe of the valve so to bring the discharge pipe into the storage position.
In embodiments of the present disclosure the first pushing element of the handling device comprises an elongated pushing rod and the second pushing element comprises a tube that is arranged concentrically around the pushing rod. The first and second pushing elements are configured to be axially movable relative to each other. In one of these embodiments the second pushing element is spring loaded on the first pushing element. The first and second pushing element can independently from each other exert a force on one or more particular portions of the base and the valve. The first pushing element may be formed by one piece of material. In other embodiments the first pushing element comprises a first pushing rod part and an exchangeable second pushing rod part. The second pushing rod part generally is aligned with the first pushing rod part and may be removably attached to the first pushing rod part. Furthermore, two or more exchangeable second pushing rod parts may be provided, each of the second pushing rod parts having a different contact surface adapted to the shape of a different discharge pipe, for instance adapted to the upstream seal member of the valve. The contact surface of the first pushing element can therefore be tailored for the specific type of sealing device.
The sealing device may be placed on the handling device in different manners. Means for positioning the sealing device on the handling device, i.e. between the pushing device and cap support, may be provided, for example an assembly-line, a conveyor, an automated system, a manual system or the like.
According to a further aspect of the present disclosure an assembly of a handling device and at least one sealing device as defined herein is provided.
According to a still further aspect of the present disclosure a method of handling a sealing device in a handling device is provided, wherein the method comprises:
placing the sealing device between a cap support and a pushing device of the handling device;
applying a first pushing force on the base and/or valve housing of the sealing device so to urge the base, valve and protective cap against the cap support;
applying a second pushing force on the discharge pipe of the valve to urge the discharge pipe to its storage position.
The method may comprise attaching a protective cap to the valve and/or base and position the valve into the storage position.
The method may comprise applying a second force on the discharge pipe that is larger than the first force applied to the base and/or valve housing.
In embodiments wherein when the discharge pipe of the sealing device is configured to be axially movable between a storage position wherein the discharge pipe has been moved in downstream direction to contact a storage seal seat of the sleeve to close the discharge conduit, an open utility position wherein the discharge pipe has been moved in upstream direction to open the discharge conduit, and a closed utility position, arranged between the storage position and the open utility position, wherein the discharge pipe has been moved to contact a utility seal part of the sleeve to close the discharge conduit, the method may comprise moving the discharge pipe from the open utility position or the closed utility position to the storage position.
In embodiments wherein the discharge pipe comprises an upstream seal member, the method may comprise contacting the upstream seal member and moving the upstream seal member in downstream direction until the discharge pipe reaches its storage position.
In embodiments wherein the pushing device comprises a first pushing element comprising a first contact surface and a second pushing element comprising a second contact surface, the method may comprise moving the second pushing element towards the base of the sealing device and having the second contact surface of the second pushing element apply a pushing force against the base; and moving the first pushing element towards the discharge pipe of the sealing device and having the first contact surface of the first pushing element apply a pushing force against the discharge pipe.
The method may further comprise driving the movement of the first pushing element and the second pushing element using a drive connected to the pushing device and/or driving the movement of the first pushing element independently from driving the movement of the second pushing element. Furthermore, the method may comprise aligning the base and the valve housing by applying the first pushing force.
Further advantages, features and details of the present disclosure will be elucidated with reference to the description of some examples thereof. Reference is made in the description to the accompanying figures. The figures are schematic and may be somewhat distorted with respect to relative dimensions and position of components relative to one another. In general, similar or corresponding details of the figures will be given the same or similar reference numerals in the following.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, that the present invention may be practiced without these specific details. In other instances, well-known structures and devices are not described in exhaustive detail, in order to avoid unnecessarily obscuring the present invention.
As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope of the present invention. Any recited method can be carried out in the order of events recited or in any other order which is logically possible.
It is noted that, as used herein and in the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as “solely,” “only” and the like in connection with the recitation of claim elements, or use of a “negative” limitation.
An example of a sealing device having a storage position to be used when the sealing device is stored, an open utility position to open the discharge passage of the sealing device and a closed utility position to close off the discharge passage of the sealing device is described in WO 2008/016307 A1, the content of which is herein incorporated by reference.
The sealing device 1 comprises a base 3 (to be) connected to the receptacle 50 and a valve 4 (to be) mounted to the base 3. The base 3 comprises a stationary base housing 21 comprising at least a wall partition 31 and a tubular base wall 7. In further embodiments, for instance the embodiment of
Similarly, the valve 4 comprises a stationary valve housing 25 to be attached the base housing 21. The stationary valve housing 25 may comprise a tubular attachment wall 37 and a valve collar 13. The valve 4 also comprises a number of parts that are configured to be movable with respect to the stationary valve housing 25. For instance, the valve 4 comprises a discharge pipe 10 wherein a valve passage is provided. When the valve 4 is positioned on the base 3, the base passage in the discharge conduit of the base 3 and the valve passage in the discharge pipe of the valve 4 together form a closable or sealable passage from the interior of the (container of a) receptacle 50 connected to the sealing device 1 and the exterior, allowing any contents of the container to be dispensed, as will be explained hereafter.
In the shown embodiments, the wall partition 31 extends at least partially radially with respect to the discharge conduit 8. Connected to the wall partition 31 or integrally formed therewith are three concentric axial tubular walls: a tubular base wall 7 with a relatively large diameter, a cylindrical flange 39 having a small diameter, and a ring-shaped connection portion 56 having an intermediate diameter (i.e. a diameter larger than the diameter of the cylindrical flange 39 and smaller than the diameter of the tubular base wall 7). The base 3 further comprises a base collar 15 formed by a generally ring-shaped radially protruding portion of the tubular base wall 7 of the base 3. The base collar 15 is preferably arranged at the upstream free end of the tubular base wall 7.
The valve 4 further comprises an outer tubular wall 32 connected via a top wall 33 to an inner tubular wall 34 of the discharge pipe 10. The outer tubular wall 32 defines a tube with a larger diameter than the inner tubular wall 34 of the discharge pipe 10 to define a gap 35 between the inner and outer tubular walls 34 and 32. Furthermore, the outer wall 32 is formed with a ring-shaped flexible (resilient) wall 36, while the flexible wa1136 in turn is formed with or connected to a tubular attachment wall 37. The flexible wall 36 enables the downstream portion of the valve 4 to be moved in an axial upstream or axial downstream direction relative to the stationary base 3. At the free end of the tubular attachment wall 37 valve collar 13 is formed. The valve collar 13 is configured as a generally ring-shaped radially protruding portion of the tubular attachment wall 37 of the valve 4.
In the shown embodiment the receptacle 50 is a spout 51 comprising a tubular spout member 54 provided at the bottom end with a container attachment flange part 52 that can be attached (for instance welded) in any know manner to the walls of a flexible container, for instance a container formed by welding portions of flexible film material to each other. The tubular spout member 54 is also provided with a transversal flange 53 extending transversally of the axial direction of the spout, the flange being provided for more easy handling of the spouted container, for instance in a labelling machine and/or filling machine. The tubular spout member 54 further comprises a circumferential connection element 49. In the shown embodiment, the circumferential connection element 49 comprises a flange like protrusion that radially protrudes from the tubular spout member 54. Similarly, the base 3 may comprise a ring-shaped connection portion 56. The ring-shaped connection portion 56 may have a flexible lower edge that is configured to engage on the circumferential connection portion 49 of the tubular spout member 54. The ring-shaped connection portion 56 of the base 3 may have an inner diameter matching or slightly less than an outer diameter of the circumferential connection portion 49 of the tubular spout member 54 so as to firmly the base 3, to the drinking receptacle 50. More specifically, the base 3 may be slid over the discharge end of the receptacle 50 and the flexible connection portion 56 of the base 3 may be forcedly slid over the connection portion 49 of the receptacle 50 so that the connection portion 56 clicks over the flange like protrusion of the connection portion 49 of the tubular spout member 54 to thereby fix the sealing device 1 on the receptacle 50.
The outer surface of the tubular spout member 54 may (at an axial position between the connection portion 49 and the discharge end 55) comprise a plurality of external axial ribs/grooves 48. The external axial ribs/grooves are preferably evenly distributed over the circumference of the tubular spout member outer surface. The external axial ribs 48 are configured to engage corresponding ribs/grooves 47 provided inside the base 3 on the inner surface of a cylindrical flange 39 connected to or integrally formed with wall partition 31 (cf.
While in the first embodiment depicted in
On top of the sealing device 1, an over cap 60 (herein also referred to as the covering lid, dust cap or end cap, cf.
Usually the sealing device is manufactured at a first geographical location, made ready for storage and then transported to a second, remote geographical location. Only when the sealing device has arrived at the second location the sealing device is attached to a receptacle of a container. At the same location or at further geographical location the container is then filled with content and made ready of use. The above-mentioned storage mode or position of the sealing device corresponds to the position of the valve 4 right after manufacturing thereof. The sealing device 1 is then ready for storage so as to be transported from the manufacturing site to the assembling and/or filling site wherein the sealing device is connected to a receptacle and wherein the associated containers is (optionally) filled. Once the container is filled, the valve may be kept in the storage position, ready for first opening by the end user.
Referring to
As shown in
As shown in
For opening and closing of the discharge passage, the valve 4 comprises a sealing body 9, preferably a sealing body formed by an elastic ring-shaped seal collar 14 extending outwardly towards the sleeve 6. The sealing body 9 is located at the upstream seal member (upstream end wall 12) of the discharge pipe 10. The seal collar 14 may be formed from a suitable plastics material, which is elastic by nature. As mentioned above, the discharge pipe 10 is also provided with several pipe wall radial openings 16. These radial opening 16 are located immediately downstream of the seal collar 14. Thereby, discharge of a liquid will take place through the pipe wall openings 16 and the discharge pipe 10 when the valve is in the open utility mode. Along its inner periphery, the sleeve 6 is provided with a ring-shaped seal bulb 18 (cf.
Furthermore, the sleeve 6 is provided with an upstream-directed, ring-shaped end seat 22 also located upstream of the seal bulb 18 and being one of several utility seal seats in the sleeve 6. In this exemplifying embodiment, the end seat 22 is comprised of an upstream-directed bevel edge formed at an upstream end 24 of the sleeve 6. The end seat 22 is structured for sealing reception of the seal collar 14 when the valve 4 is in the closed utility mode, such as shown in
The seal bulb 18 also includes a downstream-directed, ring-shaped stop seat 26. This stop seat 26 is structured for motion-limiting contact with an external stop collar 28 formed around the discharge pipe 10 in a region located downstream of said pipe wall openings 16 and downstream of the seal bulb 18.
The sleeve 6 also includes an internal and cylindrically shaped seal portion 30 located in a longitudinal portion between said end seat 22 and the seal bulb 18. In this example of an embodiment, the entire seal portion 30 is structured for slide-sealing against the seal collar 14. When in its radially expanded position, this seal collar 14 is arranged to have a marginally larger diameter than the diameter of the internal, cylindrical seal portion 30, such as shown in
The upper part of
For example, in
In principle, the valve 4 of the first or second embodiment could be placed on the base 3 in a non-fixed manner. For example, the valve 4 and base 3 could be jointly mounted in a cap, a cap-like cover or the like wherein the cap comprises a radially narrowed portion that acts as a seat for the valve collar 13 and/or the base collar 15 to mount the base 3 and the valve 4 in a cap, a cap-like cover or the like in a click-like manner However, such a manner of mounting may be unreliable, wherein the base 3 and the valve 4 may come loose or lose their sealing properties. Therefore there is a need for fixedly connecting the valve 4 and the base 3 at least in a portion of and/or near the valve collar 13 and the base collar 15.
To achieve a more reliable seal of the sealing device 1 as a whole, it is considered in the present disclosure to fix the valve 4 and the base 3 to each other. The fixed connection may be achieved according to embodiments of the present disclosure by placing a ring-shaped attachment element over both collars 13, 15 and attaching the same to both the base collar 15 of the base 3 and the valve collar 13 of the valve 4. In other embodiments the ring-shaped attachment element may be an integral part of either the base collar 15 or the valve collar 13. In these embodiments the ring-shaped attachment element only needs to be attached to the other collar 13,15.
Referring to
The clamping ring may be a separate ring that is arranged around the collars 13,15 once they have been placed on top of each other. In other embodiments, the clamping ring 40 is an integrally formed part of either the base collar 15 or the valve collar 13. In the embodiment of
Referring again to the embodiment shown in
Returning to
Alternatively or additionally, the tubular connection portion 11 may comprise an inner threading configured to be screwed onto an outer threading of a drinking receptacle. Further alternatively or additionally, as mentioned above, the outer surface of the tubular connection portion 11 may be configured to be fitted in the inner circumference of a connection portion of a receptacle.
Further, the embodiment of
The connection portion 56 of
In
In
In
In addition, in some embodiments, the upstream side of the valve 19 may comprise a plurality of holes (not shown) at positions corresponding to the position of the welding elements 41 to allow at least a welding tip 45 of the welding element 41 to protrude through said hole such that a welding element 41 may also be connected to the base 3 at a portion thereof facing said welding tip 45.
The person skilled in the art will recognize that the welding elements 41 may alternatively be positioned on the valve 4, for example, the welding elements may be arranged in the upstream side of the valve 19 in replacement of the valve collar.
In
The person skilled in the art will recognize that the connection elements 42 may alternatively be positioned on the base collar 15 facing the valve collar 13 and/or the valve 4, for example, on the valve collar 13 facing the base collar 15. In such embodiments the connection holes would be positioned at corresponding positions in the valve collar 13 and/or base collar 15.
In
Preferably, the sealing device and the valve are structured for releasable connection to the drinking receptacle, for example via a suitable enclosure. Opening and closing of the valve may be carried out manually, but valve activating auxiliary mechanisms known per se may also be used for this purpose.
The handling device100 is configured for positioning the upstream seal member 12 of a sealing device 1 in a closed storage position (i.e. the storage position). The sealing device 1 comprising a base 3 and the valve 4 may be pre-produced at a first location (for instance a factory) and connected to each other forming a sealing unit, for instance as explained earlier. The sealing unit may then be stored and/or transported to a second location (for instance an assembly site) wherein a protective cap 61 is connected to the sealing unit. At the same time the protective cap 61 is connected to the sealing unit, the valve 4 may be forced to be positioned in the storage position. Then the sealing device (comprising the sealing unit and the protective cap connected thereto) is connected to a receptacle 50. At the same location (or a further location, remote from the second location) the receptacle 50 may have been of may be filled with content.
In the exemplary situation wherein the base and valve have been premanufactured and already have been connected to each other at a first location (remote from a second location wherein the sealing device is attached to a receptacle and/or the receptacle is filled with content), there is a risk that during transportation of the sealing device from the first to the second location, the base 3 and the valve 4 may become slightly displaced relative to each other or even become detached from each other. This may be the result of the sealing device 1 having undergone significant shaking or the like during transportation or the result of the base 3 and the valve 4 not having been properly joined to each other, for instance when the clamping ring 40 has not been used or not been used properly. The fact that this situation may occur means that after transportation of de sealing device, at the stage wherein the sealing device is attached to the receptacle and/or the receptacle is filled with content (for instance a liquid), it is not fully certain whether the (discharge pipe of the) valve is in the proper position or mode (e.g. the storage position) for the receptacle to be filled and the filled receptacle to be handled further. Therefore it should be ascertained that the discharge pipe of the valve is brought into the right position.
Also in the exemplary situation wherein the base 3 and the valve 4 forming part of the sealing device 1 have been produced at different locations and the sealing device is only assembled shortly prior to attaching the sealing device 1 on the receptacle and/or filling the receptacle with content, it is not certain whether the (discharge pipe of the) valve is in the proper position or mode (e.g. the storage position) for the receptacle to be filled and the filled receptacle to be handled further. The same applies to exemplary situations wherein the base 3 and the valve 4 may be have been integrally connected or formed at the first location and have been transported thereafter to the second location (for instance at the location of a filling station). In these situations it may occur that the discharge pipe 10 of the valve 4 is not in the proper position or mode (e.g. the storage position) for the receptacle to be filled and the filled receptacle to be handled further.
In all of these exemplary situations, it may be necessary to assure that the sealing device 1 is in the storage mode prior to the connection thereto of a protective cover and/or prior to assembly thereof on the drinking receptacle 50. In fact, during any of the aforementioned methods of joining the base 3 and the valve 4, it may be required to perform an additional step of urging the upstream seal member 12 into the storage position, irrespective of how the base 3, valve 4 and/or cap 61 are joined or are to be joined and how the base, valve and cap are delivered at the second location.
In order to both provide for a proper connection of the protective cap 61 to the sealing unit, to guarantee that the valve is in the storage position and to ensure that the base 3 and valve 4 are properly aligned relative to each other (especially if the base 3 and valve 4 are allowed to get misaligned, for instance to get slightly displaced relative to each other, for instance during transport and/or storage), a handling device 100 as defined herein may be provided. Referring to
The handling device 100 further comprises a pushing device 120 arranged at the upstream side of the base 3. The pushing device 120 is configured to locally apply a first pushing force in axial downstream direction (Pd) on the base 3, for instance on the partition wall 31 of the base 3, in order to urge the base 3, the valve 4 connected to the base 3, and the protective cap 61 placed on the valve 4, against the cap support 150. The pushing device 120 is also configured to locally apply a second pushing force in the same axial downstream direction (Pd) on the discharge pipe 10 of the valve 4 in order to urge the discharge pipe 10 to move (or to stay) in its storage position.
In the embodiments shown in
Referring to
The first pushing element 121 is configured to apply a pushing force only on the movable discharge pipe of the valve 4 (i.e. directly or indirectly), while the second pushing element is configured to apply a force only on the stationary base and/or the stationary parts of the valve 4 (i.e. the housing of the valve). To this end the handling device 100 further comprises a drive 130. The drive 130 is configured to drive the movement of the first pushing element 121 and drive the movement of the second pushing element 122. The drive 130 (only schematically shown in the figures) could comprise one or more linear actuators, for instance an actuator of the rack and pinion type. In embodiments of the present disclosure (not shown) the drive 130 comprises a linear actuator for driving the movement of the first pushing element 121 and a separate linear actuator for independently driving the movement of the second pushing element 122. However, in the embodiments shown in
In operation, the sealing device 1 is placed in the handling device 10. In embodiments of the present disclosure, the protective cap 61 may have been placed loosely on top of the sealing unit comprises of the base 3 and valve 4 that have been connected to each other at an earlier stage. In other embodiments the base 3 and valve 4 have already been attached to the protective cap.
Then, in a first stage, the drive 130 applies a force 161 on the first pushing element 121 so that the first pushing element 121 moves in the direction of the sealing device 1. Because of the presence of the resilient member 135 between the first and second pushing elements 121,122, the second pushing element 122 is caused to co-move with the axial movement in downstream direction of the first pushing element 121 until the contact surface 124 of the second pushing element 122 abuts the base, as is shown in
In a second stage the drive 130 continues apply a force onto the first pushing element 121 in downstream direction. Because of the spring action of the resilient element 135 the second pushing element 122 is now pushes with a first force against the base 3 causing the base 3, valve 4 and cap 61 to be pressed on each other and urge the protective cap 61 against the cap support 150.
In a third stage the force exerted by the drive on the first element 121 is increased. This causes the first pushing element 121 to move towards the sealing device, against the counterforce provided by the resilient member 135, until the contact surface 123 of the first pushing element 121 reaches the end wall 12 of the discharge pipe 10 of the valve 4 and starts pushing against the discharge pipe 10. Depending on the current position of the valve, the discharge pipe 10 is moved towards the storage position (if the valve is not yet in the storage position) or is maintained in the storage position (of the valve is already in the storage position). In this manner it is ensured that the valve is arranged in the storage position.
As mentioned before, the cap support 150 and pushing device 120 can be used at the same time to actually attach a protective cover 61 that has been loosely placed on top of the sealing unit (i.e. the interconnected base 3 and valve 4) to at least one of the base 3 and valve 4. In embodiments of the present disclosure the base 3 and/or the cap 61 comprises clamping means (for instance including a couple of snap fit elements) to thereby attach the cap 61 on the sealing device 1, for instance in a click-like manner.
Further, in some embodiments, the handling device100 may be used simultaneously with other devices that are configured for gluing, heat welding, ultrasonic welding, RF welding, pressure welding and/or impact welding of the valve 4 and the base 3 as described above. For instance it may be preferable to place the valve 4 and base 3 into the handling device 100 and to join the valve 4 and the base 3 by ultrasonic welding while the base and valve are held in the handling device 100 while the upstream member 12 of the discharge pipe 10 of the valve 4 is substantially simultaneously brought into the storage mode.
The contact surface 123 of the first element 121 may have a shape, at least at the outermost portion thereof in the upward direction thereof, that is configured to exert a force in the upward direction (Pd) on the upstream seal member 12 only near the peripheral edge of the upstream seal member 12 . For example, the part 128 as illustrated in
In the further embodiment the handling device comprises a stationary valve support 152 arranged at the downstream side of the valve and configured to support the valve 4. To this end the valve support 152 is shaped so as to have a circumferential flange 154 having a bottom circumferential edge 155 that is shaped to contact the clamping ring 40 and/or the valve collar 13 of the valve 4 so that the sealing device can be stably received in and supported by the cap support 152.
As expressed above the terms “downward” and “upward” are only used for the sake of explanation due to the orientation of the
In embodiments of the present disclosure a camera system is provided, for instance positioned at the end of the assembly line, in order to check that the storage seal is in place. More particularly, camera is arranged to view the handling device from the upper side. The camera is directed to the molding inlet point and compares this circular point against the outer rim of the valve, also a circular rim. If these two circular details are concentric, then it is determined that the valve is in storage mode. If they are not concentric, it is determined that the valve is not in storage mode.
It is to be understood that this disclosure is not limited to particular aspects described, and, as such, may vary. It is also to be understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to be limiting, since the scope of the present disclosure be limited only by the appended claims.
Number | Date | Country | Kind |
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2023401 | Jun 2019 | NL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/068284 | 6/29/2020 | WO |