This invention refers to a device to handle, mount or dismantle components of a wind turbine, especially rotor blades and/or a nacelle, with the aid of a crane. The device comprises a movable support, which can be moved in the direction of a longitudinal axis of the crane and can be attached to it. Furthermore, the device comprises at least a guying device, preferably a guy cable, whose first end is attached to the movable support and whose second end can be attached to the wind turbine component in order to stabilize the position of the component during handling and mounting. In addition, the invention refers to a corresponding method in which the position of a component to be lifted during the handling and mounting or dismantling is stabilized with at least one guying device. Here, the at least one guying device is moved towards a longitudinal axis of the crane while the component is moved vertically during hoisting.
When wind turbines are erected, a crane has to pick up individual components of the wind turbine, such as sections of a wind turbine tower or functional components such as rotor blades, the nacelle or the hub as well, and mount them on the already erected structure. When doing so, it is often necessary to bring the components to be mounted in a certain position so they can be attached to the structural section that is already in place, something that is hard to do with the current hub heights that exceed 120 m. In particular, when rotor blades are mounted, it is for example necessary to lift them in a very specific position so they can be attached to the rotor hub, which likewise takes a very specific position. Thus, several devices and methods have been published in the state of the art to control the position of the component to be mounted. For example, it has been made known that a rotor blade of a wind turbine is lifted in horizontal position so it can be attached to the hub that has been turned accordingly. So the next rotor blade can be mounted, the hub must always be turned further by a certain angle. Since angular deviations of the rotor blade make it impossible to mount it on the hub, guy cables manually held from the ground are arranged on the rotor blade to adjust the latter's position. Adjusting the rotor blade so it is in the required mounting position is difficult in this case because the persons on the ground holding the guy cables cannot see the mounting situation up on the hub.
Therefore, EP 1 925 582 B1 provides that the guy cables for adjusting the horizontal mounting position of a rotor blade not to be held with the hands, but instead suggests the use of a winch arranged in the crane's floor area, to adjust it. In this case, the guy cables are led over a deflection arranged on the crane.
On the other hand, WO 2011/048220 A1 suggests arranging the cable winches on a sled that can be moved on guide rails arranged in vertical direction on the crane tower to control the guy cables.
The task of the present invention is to provide a device for handling and mounting or dismantling components of a wind turbine to allow a more flexible handling and the most varied mounting positions. The task is solved with the characteristics of the disclosed subject matter.
A device for handling, mounting or dismantling components of components of a wind turbine, especially of rotor blades and/or a nacelle, with the aid of a crane comprises a movable support. The support can be moved in the direction of a longitudinal axis of the crane and attached to it. Here, the longitudinal axis of the crane is understood to be a crane tower's middle axis oriented largely in vertical direction or a main boom of the crane. Preferably, the support is movably connected with a crane mast, whereby depending on the type of crane, the crane mast can be a boom or crane tower of a rotating tower crane. To displace it along the crane's longitudinal axis, the support has guiding devices (e.g. rollers, sleds or the like) that define a driving direction on the support. The support can be attached in such a way to the crane that the driving direction of the support corresponds to the crane's longitudinal axis, especially that of a crane tower. Moreover, the device comprises a guying device, preferably a guy cable, whose first end is attached to the movable support and whose second end is attached to the wind turbine component in order to stabilize the component during handling and mounting. In a method to handle, mount or dismantle components of a wind turbine with the aid of a crane, the position of the component during handling and/or dismantling is stabilized with at least one guying device. In this case, the at least one guying device is moved towards a crane's longitudinal axis while the component is vertically hoisted. It is now provided that before and/or during and/or after a vertical hoisting of the component, the at least one guying device is turned around the crane's longitudinal axis. In order to do this in the respective device, the guying device is rotatably attached around the longitudinal axis of the crane, preferably by at least 90°, to the support. In this case, the guying device is preferably rotatably attached to the support by at least 360°, very preferably by at least 380° or completely freely rotatably attached to it.
Owing to the fact that not only the height of the component can be controlled now but that owing to the rotatable guying device, various angular positions of the component (e.g. of a rotor blade both with regard to the vertical and to the horizontal and thus with regard to the high axis of the wind turbine) are feasible, many different mounting positions of the components to be lifted are now possible. For example, in rotor blades, the mounting position is no longer restricted to only one horizontal position. It is furthermore advantageous that any changes in direction, from the picking up of the component on the ground all the way to the lifting to mounting height, are possible during the lifting path to dodge other structural parts or construction site installations, for example. It is also especially preferable in a guying device rotatable around the longitudinal axis of the crane tower that even when the structure to be erected exceeds the height of the mounting crane it is still possible to have any swiveling movements around the structure or the crane's longitudinal axis. Thus, when rotor blades are mounted on wind turbines, it can happen that, at least after mounting the first rotor blade or in cases in which the entire, fully mounted rotor is lifted up to the top, the erected structure surpasses the height of the crane after the rotor star has been mounted. The movement options of the crane boom are very limited owing to the danger of the crane colliding with the structure. By means of the guying device that can be rotated around the crane's longitudinal axis or the support's driving direction, it is now nonetheless possible to execute swiveling movements while handling components.
According to an advantageous further development of the invention, a guide rail has been arranged on the support that extends preferably in a 90° angle with regard to the longitudinal axis of the crane or the driving direction of the support. However, it is also conceivable to arrange the guide rail on the support in a slightly inclined way to attain a downward or upward swiveling movement, for example. Preferably, the guide rail is executed in the shape of a circular ring segment or a circle so the guying device can be rotated around the longitudinal axis. It is likewise also conceivable to execute the guide rail so that it has an elliptical or irregularly arched shape. In any case, it is once again advantageous if the guide rail allows at least an approximate rotation of 90°.
In a method to handle components of a wind turbine it is once again advantageous if the at least one guying device is guided on a circular path around the longitudinal axis of the crane tower. The advantage of the circular path is the largely constant separation of the component to the support, so that even non-adjustable guying devices such as fixed bracing rods can be used in principle. These fixed bracing rods allow an easy and especially good stabilization of the components because of their considerable stiffness and therefore they can prevent undesired tilting movements or oscillations of the components out of the desired position.
According to an advantageous further development of the invention, the guide rail is firmly arranged on the support and at least one guiding sled is pivot mounted on the guide rail. In this case, the at least one guying device is not directly attached to the support but the guiding sled is used. When the guiding sled is moved on the guide rail, the guying device is turned. However, a conceivable alternative is to guide the guide rail so it can move and be turned along mounting points firmly arranged on the crane tower. In this case, the guying device can be firmly attached to the guide rail.
According to another embodiment of the invention, the guide rail is firmly arranged on the support and an attachment with at least one guiding sled is movably arranged on a guide rail. The at least one guying device is, in turn, connected to the support by means of the attachment. With such an attachment it is possible, for example, to arrange two or more guying devices on the guide rail separated from one another, in which case if the attachment is designed accordingly, wide separations that even exceed the dimensions of the guide rail itself are also possible. As a result of this, an especially stable and stiff tension of the components to be handled can be attained, although guy cables can nonetheless be used too.
It is furthermore advantageous if the attachment and/or at least one guiding sled can be fixed in place on the guide rail. Through this, it is possible to exactly maintain the once adjusted position of the component with regard to its angle to the crane's longitudinal axis while a lifting movement takes place. This is advantageous especially in cramped spaces or with very large components such as rotor blades because this prevents collisions and subsequent damages.
According to an advantageous further development of the invention, the device also has a seat for mounting the wind turbine component. The at least one guying device can then be attached to the wind turbine component by means of the seat. Such a seat makes it possible to also transport delicate components of a wind turbine, such as rotor blades, safely. Furthermore, this also facilitates the attachment of the guying device to the component through the seat. Accordingly, the component doesn't need to have any devices to fasten the guying device that could weaken the component.
It is furthermore particularly advantageous if the guying device is a guy cable and at least one winch is arranged on the at least one guiding sled and/or on the attachment and/or on the seat with which the length of the at least one guy cable can be changed. Thus, by lengthening or shortening the separation of the components to the crane's longitudinal axis or by changing the length of the guying device, more positional changes of the component can be achieved. In particular, when at least two guying devices are provided, the component can have the most varied positions with regard to the wind turbine.
It is furthermore particularly advantageous if the at least one winch is operated by radio and can thus be remotely controlled from the ground or the crane's operator cabin. The position of the component can be controlled and readjusted or changed at all times by operating the winches if certain swiveling movements are necessary. In this case, it is especially advantageous if the at least one winch is battery operated because it can then be very easily fixed in place on the crane tower with the support without having to guide supply lines along.
An especially advantageous embodiment of the invention provides the attachment with at least two guiding sleds and at least two winches. Especially preferable here is that both the guide rails and the winches are arranged at a distance from one another in order to allow tip-stable positioning of the component in the area of its center of gravity.
In addition, it is advantageous if the at least one guying device is guided on the circular path in a controlled movement. To do this, the at least one guying device and/or the attachment includes at least one guiding sled equipped with a travel drive so the rotation of the guying device can be controlled completely independently from the component's lifting movement in order to adjust the desired position of the component. However, greatly improved flexibility of the device can furthermore be already attained by means of a freely movable sled on the rail or a guying device freely movable on the rail. Thus, in spite of the bracing on the crane, particularly on the crane tower of a rotating tower crane, a swiveling of the boom with the component is possible even with an already picked-up component.
In a method to handle components of a wind turbine, the component is lifted by means of a seat and the at least one guying device is fixed in place on the seat while doing so.
To guide the support on the crane, it is especially advantageous if the support has rollers and the rollers can be guided directly on the crane, preferably directly on the corner posts of a crane tower. The constructive structure of the device can be kept very simply as a result of this. No additional guiding agents such as guide rails are necessary to guide the support.
It is also advantageous if the support completely surrounds the crane. Thus, especially if the support fully surrounds the crane tower of a rotating tower crane, it is very easily possible to have a guide directly on the corner posts of the crane tower and at the same time this makes it easily possible to have a circumferential guiding arrangement.
In the method to handle a component of a wind turbine, it is additionally advantageous if the support is guided largely synchronously with the lifting movement of the component in the direction of the crane's longitudinal axis. This makes it possible to always maintain an advantageous short separation between the component and the support so that it becomes very easy to control the position of the component and this position can always be maintained in a stable way. Likewise, the movement of the support in synchrony with the lifting movement allows the use of stiff bracing rods, which also facilitate the attainment of great stability while the component is being handled.
Further advantages of the invention are described with the help of the embodiments presented below, which show:
To mount the functional units 5, 6, 7 on the already erected tower 4, a crane 9 is provided, according to this drawing, a rotating tower crane 9. Here, it is naturally also possible to erect parts of the tower 4 or also the entire tower 4 already with the help of the rotating tower crane 9. In this case, the rotating tower crane 9 has been placed on the foundation 3 of the wind turbine 1 and anchored to the tower 4 by means of an anchorage 32 in the area of the intermediate piece 8, to attain high stability even at great heights. However, the invention can also be used with other types of cranes, in which case the cranes do not have to be anchored to the tower 4 of the wind turbine 1. Likewise, a crane can naturally also be placed separately in the area of the wind turbine 1 and does not necessarily have to stand on the foundation 3. In this case, the crane 9 has a crane tower 10, which includes four corner posts 11 (
As can now be recognized in the upper part of
As the dashed representation in the lower part of
As can now be gathered from
A guide rail 17 has been firmly arranged on the support 14, in this case attached to the support 14 by means of several braces 18. The guide rail 17 is also subdivided, here into two parts, in order to facilitate mounting and construction. In this drawing, the guide rail 17 is shaped as a circle and as a result of this, it is executed circumferentially around the entire support 14, extending here in a 90° angle to the longitudinal axis 15 of the support 14 or crane 9. However, deviating from the drawing shown here, it is also possible to arrange the guide rail 17 obliquely to the longitudinal axis 15 or the driving direction of the support 14. Here, two guiding sleds 19 are movably arranged on the guide rail 17 on which a guying device 16 has been fixed in each case. Although not described in detail here, the respective other end of the guying device 16 is connected to the component K of the wind turbine 1, not described in more detail here.
As can additionally be seen in
Especially good guiding can be achieved if an obliquely arranged third roller 22 provides additional support and guiding, as shown in
A guide with rollers 22 can also be advantageous in the support 14 of
According to the drawing of
Accordingly, the guide rail 17 consists of four parts of which each part, in turn, is connected to a support section 14a, 14b. The attachment 26 makes it possible to arrange the guying devices 16 in wide separation A from one another, thereby attaining significant stability when the component K is handled. To do this, the attachment 26 comprises two spacer struts 27 mounted in each case on the guide rail 17 by means of a guiding sled 19 and a connecting strut 28 for attachment. To connect with the guying devices 16, the attachment 26 has two winches 25 in this case, which are fixed here on the connecting strut 28. Naturally, other designs of such an attachment 26 are conceivable, in which several struts form a frame or also several connecting struts 28 can be provided. Likewise, even more spacer struts 27 can be provided. Finally, the winches 25 can be firmly attached to the spacer struts 27 as well instead of attaching them to the connecting struts 28. Furthermore, and deviating from the drawing shown here, winches 25 can also be arranged on a seat 20, so that in this case the guying devices 16 are firmly (i.e. non-adjustably) connected to the connecting strut 28.
As can also be seen in
A′, thus contributing greatly to the stability of the handling process. Deviating from the drawing shown, it is naturally also possible to execute the connecting arm 29 so it merely projects on one side. By means of such a projecting connecting arm 29, long structural parts such as rotor blades 6, which tend to tilt around their center of gravity S, can be satisfactorily stabilized. Needless to say, depending on the component K to be picked up, the device 2 can also be executed without such seat 20, as shown in
Such a travel drive 31 can also be used advantageously in the guiding sleds 19 shown in
The invention is not restricted to the embodiments shown. Thus, even if merely rotor blades 6 or a nacelle 7 were shown, other structural parts of the wind turbine 1 such as, for example, annular or ring segment-shaped prefabricated parts of the tower 4 or steel sections of the tower 4 can be mounted in the same way by means of the device according to the invention. Furthermore, it is also possible to handle components K of the installation technology in this way. The crane 9 must not necessarily be executed as a rotating tower crane, and the device 2 according to the invention can also be used advantageously with other types of cranes 9. Additional combinations within the framework of the patent claims also fall under the invention.
1 Wind turbine
2 Device
3 Foundation
4 Tower
4
a First section
4
b Second section
5 Hub
6 Rotor blade
7 Nacelle
8 Intermediate piece
9 Crane
10 Crane tower
11 Corner posts
12 Boom
13 Load cable
14 Support
14
a Support section
14
b Support section
15 Longitudinal axis
16 Guying device
16
a Guy cable
16
b Bracing rod
17 Guide rail
18 Brace
19 Guiding sleds
20 Seat
21 Guide
22 Roller
23 Roller block
24 Drive
25 Winch
26 Attachment
27 Spacer strut
28 Connecting strut
29 Connecting arm
30 Hoist hook
31 Travel drive
32 Anchorage
A Separation at the attachment
A′ Separation at the seat
S Center of gravity
K Component
Number | Date | Country | Kind |
---|---|---|---|
10 2013 110 464.9 | Sep 2013 | DE | national |
This application is a national stage of International Application No. PCT/EP2014/068824, filed Sep. 4, 2014 and claims benefit to German Patent Application No. 10 2013 110 464.9 filed Sep. 23, 2013, both of which are incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2014/068824 | 9/4/2014 | WO | 00 |