Microbial discovery in the environment and in the human microbiome has uncovered only a small part of existing microbial diversity. The majority of environmental microbes and the microbiome remains undiscovered and includes unexplored species. Typical microbial cultivation techniques have failed to isolate and grow the majority of microbial species growing in diverse environments. Opportunities to discover new microbes in the biosphere would benefit from new techniques and devices for microbial cultivation capable of isolating and cultivating previously unexplored microbial species. When probing the environment for novel microbial species, there is a need for devices and methods that avoid cross-contamination of the collection chambers and that are easy to use.
The present invention provides high capacity, low cost devices for use in growing monocultures of novel, previously unknown species of bacteria or other microbial species in their natural environments. The devices can be mass produced using inexpensive materials and conveniently assembled and loaded with environmental cells targeted for implantation in natural environments for cultivation. The devices include a membrane support layer that greatly simplifies the removal of nanoporous membranes adhered to the devices, so as to provide access to contents of wells of the device without tearing or rupturing the membrane.
As used herein, the term “about” refers to a range of within plus or minus 10%, 5%, 1%, or 0.5% of the stated value.
As used herein, “consisting essentially of” allows the inclusion of materials or steps that do not materially affect the basic and novel characteristics of the claim. Any recitation herein of the term “comprising”, particularly in a description of components of a composition or in a description of elements of a device, can be exchanged with the alternative expression “consisting of” or “consisting essentially of”.
The present invention provides high capacity, low cost devices for use in growing monocultures of novel, previously unknown species of bacteria or other microbial species in their natural environments. The devices can be mass produced using inexpensive materials and conveniently assembled and loaded with environmental cells targeted for implantation in natural environments for cultivation.
In a microbial collection device 40 as shown in
Each adhesive layer 1 can be covered with a protective sheet 2 on the side opposite the side attached to the base layer 6. In the lab, a first protective sheet can be removed, the wells filled with agar 5, with or without cell suspension, and the wells covered with nanoporous membrane 3a or 3b deposited onto the exposed surface of the adhesive layer. Once the wells have been filled, a second protective sheet 2 is removed from the adhesive layer and replaced with a second nanoporous membrane 3a or 3b that is bound to the adhesive to seal device 50 such that no further microorganisms can enter the wells. The device is then incubated in natural environment as described above.
Each adhesive layer of the rigid device can be about 10 microns to about 300 microns in thickness, about 25 microns to about 200 microns in thickness, or about 50 microns to about 100 microns in thickness. The thickness of the base layer can be selected to provide varying degrees of flexibility or rigidity. For example, the base layer thickness can be about 100 microns, about 200 microns, about 300 microns, about 500 microns, or about 1 mm, or from about 100 microns to about 1 mm. The base layer serves as a rigid support layer for the nanoporous membranes, and also serves as the substrate within which the wells are formed.
In a preferred embodiment, device 40 includes a membrane support layer 7 disposed between two adhesive layers on one side, or optionally both sides, of the device. The membrane support layer greatly simplifies removal of the membrane on one side of the device, because the membrane support layer is resistant to tearing, rupturing, splitting, or other forms of mechanical damage under the force that must be applied to remove an attached membrane with its bound adhesive layer. In this embodiment, the membrane support layer is grasped by the user and pulled off of the device together with the uppermost (third) adhesive layer and its attached nanoporous membrane. For ease of use, membrane support layer can extend beyond the other layers of the device, so it can be grasped and pulled away from the device with additional adhesive layer and membrane attached. Nanoporous membranes are delicate structures and are otherwise subject to mechanical failure when removing the membrane from the device for collection of microbial cells within the wells of the device, possibly leading to contamination between the wells or loss or spillage of material contained within one or more of the wells. The membrane support layer is made of a polymer, such as polyester, which is mechanically tough and tear resistant yet flexible and capable of sterilization. An example of a suitable material is NUNC sealing tape for microwell plates. The membrane support layer is perforated by the through holes that form the wells. Outside the perforations, the membrane support layer is continuous, extends beneath the adhesive layer that binds the membrane, and forms a seal with that adhesive layer. When peeled off the device by grasping the membrane support layer and pulling away from the substrate containing the wells, the membrane support layer comes off together with the upper adhesive layer and the membrane, usually as a single unit without tearing or fragmenting.
In the use of devices according to the present technology, the devices can be initially covered on each side by a layer of commercially available adhesive, protected on the outside by a plastic liner, when presented to the user. These liners are eventually removed and replaced by semi-permeable membranes (nanoporous membranes). This prepares the devices for incubation in nature without allowing microbial cells to leak out of the device chambers or into the device chambers from the outside. Upon such incubation, the devices are retrieved and need to be opened to gain access to the grown biomass inside. For that, the user has to peel off one membrane, which opens the growth chambers for sampling. With previous devices, this proves problematic because the bond between the adhesive and membrane is so strong (necessary to prevent leaks and contamination), and the membrane is so fragile, that the membrane sometimes tears. When the membrane tears, the wells can become cross-contaminated or contaminated with material outside the device. This makes access to the grown biomass difficult even for a trained, experienced user, let alone less experienced users, such as students. Using a different adhesive with less strength does not resolve the problem, as then the devices become leaky, leading to contamination.
The holes that form the wells can of any desired size, such as about 100 to about 3,000 microns in diameter. The diameter of the wells can be selected, for example, according to whether visual inspection of the wells is desired, and according to the desired magnification preferred for any inspection. The number of holes (wells) can be any number, but is preferably 24, 48, 96, 384, or 1536, or any fraction thereof. For example, the number of wells can correspond to the format of standard microtiter plates, or a portion thereof (e.g., a fraction of the plate such as one-half, one-third, one fourth, or one-fifth of a plate, or a selected number of adjacent wells, rows, or columns of the plate), to which cultures can be transferred and used for subsequent subculturing, including by automated equipment.
The adhesive layers 1 can be any suitable adhesive. Examples are silicone adhesive or synthetic rubber adhesive materials, such as 3M 1567. Such adhesives are commercially available as films with protective sheets covering both surfaces, making them well suited for use in the present invention. The protective sheets, or release sheets, are designed to protect the surfaces of the adhesive layer from adhering to undesired objects; the protective sheets can be made of thin paper or plastic such as, for example polyester or polyethylene terephthalate (PET). The adhesive layer is preferably non-toxic and non-inhibiting to the growth and culturing of microorganisms. The adhesive layer can be about 10 microns to about 300 microns in thickness, about 25 microns to about 200 microns in thickness, or about 50 microns to about 100 microns in thickness. The adhesive material, and preferably also the protective sheet material, can have a melting point above 121° C. to permit autoclaving for sterilization. Alternatively, for example, if the melting point is too low to permit autoclaving, the device can be sterilized using radiation, such as electron beam radiation or gamma radiation. Either before or after sterilization, device 10 can be sealed in an airtight package to be delivered to the user in sterile condition. A synthetic rubber can be a natural rubber including an additive. Suitable silicone adhesives may include, for example, siloxanes and silicones, di-methyl, hydroxy-terminated, dimethicone, silane, dichlorodimethyl-silane, or reaction products with silica, gamma-glycidoxypropyl-trim ethoxysilane, octamethylcyclotetra-siloxane, ethyltriacetoxy-silane, methylsilanetriol triacetate, curing agents, dibutyltin dilaurate, tin, and/or platinum. The adhesive should be capable of spontaneously forming a seal with the nanoporous membrane of the device that allows the nanoporous membrane to cover the wells in a leakproof manner, and yet allows the nanoporous membrane to be later peeled away for access to microbial cultures within the wells.
Following collection of cells from an environmental sample, such as soil, water, ice, rock, or extraterrestrial material, the cells can be loaded into the device, preferably in a laboratory under sterile conditions. Referring to
In an alternative configuration, one or both of the nanoporous membranes depicted on either side of the device depicted in
After the first nanoporous membrane is bound to one side of the adhesive layer and forms the bottom of the wells, a suspension of environmental cells 5 is placed into each well, after diluting a natural source of bacteria or other microbes to a concentration (such as from about 0.33 cells/nl to about 0.33 cells/μl) expected to provide about one cell per well. Dilution can be performed by adding a liquid obtained from the natural environment from which the microbes were harvested (e.g., sea water, ground water), and addition of a gellable substance is highly preferred. For example, each well can have a total volume of from about 3 nl to about 3 μl and can be fully filled with the cell suspension. Once the wells have been filled, the second protective sheet 2 is removed from the adhesive layer and replaced with a second nanoporous sheet 3 that is bound to the adhesive to seal device 30 such that no further microorganisms can enter the wells, yet chemical factors from the environment can enter and leave through pores in both nanoporous sheets. The device 30 can then be implanted into a selected environment, preferably an environment similar or identical to the environment from which the cells in the device were originally obtained.
Addition of a gellable polymer to the diluted cell solution offers the possibility to form a gel in the growth chamber of each well of the device before placing it into an environment for growth. The polymer can be added at a concentration of, e.g., 1.5 to 2.0% wt/wt, so as to produce a gel that is neither so soft that it runs out of the growth chambers when the membrane is removed, nor so firm that it is difficult to remove from the growth chambers. The gel also should have a melting temperature that allows living cells to be added to the molten gel without harm and that allows the gel state to remain stable at the intended environmental temperature. The presence of a gel assists in holding in place the contents of each well during manipulation of the device, such as attaching or detaching the nanoporous membrane, without the loss of material from the growth chambers. The presence of a gel may also encourage attachment of microbes to polymer strands of the gel and the formation of a biofilm, which can stimulate growth. Suitable gel forming polymers include any such polymers used to culture microbial cells in the laboratory, including natural polymers such as alginate, agarose, agar, gelatin, and collagen, as well as synthetic polymers such as poloxamer and polyacrylamide. The polymer can optionally be functionalized with a chemical or biological moiety to enhance or inhibit cell attachment, or to modulate cell activity. The pH or salinity of the diluted cell solution can be controlled by adding a pH buffer and/or electrolytes to set initial conditions favorable to cells of interest. If desired, a laboratory culture medium can be used as the liquid phase instead of a naturally occurring liquid. Nutritional additives in the form of proteins, peptone, blood, serum, sulfur, phosphorus, traces of metal salts, vitamins, and/or metabolites can be added; however, it is preferred to rely on components from the natural environment and to avoid such additives.
Initially, the diluted cell solution contains a desired low number of harvested environmental cells, such as a single cell, on average, in the volume corresponding to a single well. Alternatively, it may be desired to have a small number of cells in the volume of a growth chamber, such as 2, 3, 4, 5, 6, 7, 8, 9, or 10 cells, to allow for co-culturing of different types of cells to study their interactions.
It should be noted that two factors can reduce or eliminate the potential for contamination of the growth chambers during incubation in the environment. First, the choice of a suitable adhesive makes it possible to attach the nanoporous membrane without the need for further adhesives or structures to form a tight seal, even after optionally removing and replacing the membrane. If further seal reliability is desired, a additional silicone adhesive can be applied to seal the membrane to the device. Second, the use of a gel within the growth chambers keeps the contents of each chamber in place during harvesting and prevents cross-contamination. It is desirable to perform two types of control experiment in order to confirm the absence of contamination. In one experiment, no microbes are added to the growth chambers, and the sealed device is submerged into a culture of known microbes, such as E. coli. If the known microbes are later found in the growth chambers, after removing and suitably washing the device, then a leak pathway is identified. In the inverse experiment, known microbes can be placed into individual growth chambers, the device placed into an environment lacking microbes, and then the growth chambers separately harvested. The appearance of the known microbes in chambers that they were not added to indicates that cross-contamination has occurred.
After a period of incubation, which may last for hours, days, weeks, months, or even years depending on the expected growth cycle of the microbes or the accessibility of the environment, the device 30 is retrieved, one nanoporous membrane is peeled off, and grown material is collected individually from each well for subculturing. Alternatively, both nanoporous membranes can be removed and the contents of all wells is removed into a matching microtiter plate, for example, by means of a replicator with multiple pins. Harvesting of the growth chamber contents can be by manual retrieval from chambers individually, or can be automated using a device such as a microplate replicator which has an array of stainless steel pins for transfer of cells to new containers, or using a microplate aspirator, which can be air-sealed and used to push gel plugs out of the growth chambers into a fresh microwell plate.
In an alternative configuration, one or more of the nanoporous membranes depicted at either side of the device shown in
After a period of incubation, the rigid device can be retrieved and processed in a similar manner as for the flexible embodiment. One membrane is peeled off, and the grown cells are collected from each well separately for subculturing and/or analysis. Alternatively, both membranes can be removed and the contents of all wells is removed into a matching microtiter plate, for example, by means of a replicator with multiple pins.
Holes in the adhesive layer or layers of a device can be prepared in a number of different ways. A preferred method is by drilling with a laser. For the rigid embodiment, the holes can be formed by injection molding of base 16 so as to produce a base layer containing the desired pattern of holes, which extend through the thickness of the base with openings on both sides. Yet another method of forming the holes is to use photolithography to form holes in either the adhesive layer and/or the base layer. In all embodiments, holes through different layers of the device must be aligned, i.e., the holes must exist in the base layer, if present, as well as in any adhesive layers and the protective layers. One way to achieve this is by first forming the layered structure without holes and then forming the holes through the entire structure; this is a convenient method for making the flexible embodiment. The devices of either embodiment can be fabricated using any known technique, including micromachining, laser drilling, photolithography, injection molding, three-dimensional printing, chemical etching lithography, any deposition method, or a combination thereof.
In an embodiment of the present technology, a device for obtaining a monoculture of a microorganism from an environment possesses a single microbial entry pore disposed in a membrane, such as a nanoporous membrane, or a membrane lacking other pores. The entry pore has a diameter in the range from about 200 nm to about 2000 nm and a pore length from about 1 μm to about 10 μm. The entry pore is exposed at a surface of the device disposed for contacting the environment. The device also possesses a plurality of feeding pores disposed in a membrane, which can be the same as the membrane containing the entry pore, or a different membrane, or both membranes. Each feeding pore, such as the pores of a nanoporous membrane, has a diameter smaller than the entry pore, so that microbial cells cannot enter or leave the growth chamber through the feeding pores, but chemicals from the environment can enter the growth chamber, and waste products can leave the growth chamber. The feeding pores are disposed for contacting a fluid containing molecular components from the environment. The device also includes a growth chamber for growing the microorganism that enters through the entry pore. The growth chamber is configured for containing a culture medium which is fluidically coupled to the entry pore and feeding pores.
Few microorganisms from environmental samples grow on standard nutrient media in Petri dishes. However, once a device of the present invention is implanted into a selected environment, preferably an environment similar or identical to the environment from which the cells in the device were originally obtained, cells within the wells of the device are likely to grow because they are presented with their natural chemical milieu. The growth chamber of the device functions as a diffusion chamber within which previously uncultivatible microorganisms can be grown and later isolated. Rather than attempting to replicate the natural environment of a microorganism, the components of the environment can diffuse into the chamber. Simultaneously, the colonies in the chamber are confined within the chamber because the pores of the nanoporous membrane are smaller than the cells growing in the chamber. Addition of artificial growth media when diluting the cells to add to the device is optional.
The devices of the present invention can be provided in a kit. In addition to the microbial culture device, the kit can include, for example, additional nanoporous membranes, adhesive films, protective sheets, culture media or media components, one or more containers or reagents, and/or instructions for use. Such kits can be utilized for discovery of new microbial species.
A method to cultivate microbial species can include providing the device 10 of
After the incubation period, the devices are retrieved. By placing the device into an environment similar or identical to the environment from which the microbes in the device were originally obtained, the microbes can receive naturally occurring nutrients or chemical modulators, which may be produced by other microbial cells in that environment. Some microbes grow best, or only, in an environment containing several different microbial species. The environment similar or identical to the environment from which the microbes in the device were originally obtained can, for example, include a gaseous environment, a wet environment, a solid environment (e.g., soil, rock, cement), a vacuum or partial vacuum environment (e.g., in outer space or on another planet, moon, or asteroid lacking an atmosphere), a pressured environment (e.g., undersea), or an extraterrestrial environment. Besides manual use, the methods and devices disclosed herein can be deployed by drones, probes, robots, or using other automated devices or techniques. The devices can include sensors, processors, memory, transmitters, and/or receivers for electromagnetic signals. For example, RFID tags can be included for easily locating a device within a location after an incubation period. A device is deployed to a far or isolated location and later retrieved with the help of such components.
The holes included in the devices can have any desired shape or profile. For example, they can be cylindrical, with or without parallel walls.
The devices can be fabricated using biocompatible, implantable materials, and then can be utilized for cultivation of microbes within a living organism to study or isolate components of the microbiome of the organism. In this example, a fluid or tissue sample suspected of containing microbes is taken from an organism. The fluid or tissue sample is processed (e.g., diluted, filtered, centrifuged, or disrupted to release microbial cells) and applied to one or more chambers of the device. The liquid is sealed into the device with one or more nanoporous membranes. Then, the device is implanted into the organism for cultivation. After an incubation period, during which some of the wells may contain monocultures of microbial cells that have grown from a single initial cell, the device is retrieved for analysis and/or further culturing.
From isolated microbial cells, DNA can be extracted and selected genes or regions PCR-amplified. The genes for 16S rRNA are often targeted, because they are well characterized for known microbial species and change slowly during evolution; they therefore can be used to probe phylogenetic relationships. Sequences of 16S rRNA genes that are >97% similar are considered to belong to the same species. For example, if the similarity is around 95%, this would indicate the isolates are different species but likely from the same genus. Each sequence can be compared to a database of 16S rRNA gene sequences of all known microbial species. An example of a phylogenetic tree obtained for microbial cells isolated and analyzed in this way is shown in
The following documents are hereby incorporated by reference in their entirety: WO 2016/187622 A1 and US 2021/0317397.
This invention was made with government support under Grant Number 1650186 awarded by the National Science Foundation, and Grant Number W911NF-19-C-0008 awarded by DARPA. The government has certain rights in the invention.
Number | Date | Country | |
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63330765 | Apr 2022 | US |