Patent Application
20240326085
The present disclosure relates generally to the placement of viscous material, such as caulking, adhesive and the like, while using a dispensing gun. More particularly, the present disclosure relates to devices and methods for improved dispensing control during placement of viscous materials.
The application of viscous materials is widely used in the construction industry, for example, to provide waterproofing, thermal insulation, adhesion, aesthetic appeal, reduce noise transmission, etc. A common process requires the bonding or sealing of different materials with caulking, sealants, adhesives, polymers and/or other viscous products. Most of these products are manufactured, packaged, stored and transported in plastic or cardboard cylindrical containers, known as “tubes”. The contents of these tubes are easily dispensed by placing the tube in a hand-held dispensing device, such as a caulking gun, and by cutting off the tip of the tube to allow the contents to be dispensed by the application of pressure to the contents of the tube. In such devices, pressure is most often created by compressing a hand lever.
Although there are numerous hand-held lever action dispensing guns on the market, they suffer drawbacks. The recent development of electric, air and hydraulic caulking guns address some of these drawbacks but they are very costly, and they do not apply to the estimated four billion caulking guns sold and/or on the market today.
Embodiments of the present disclosure will now be described, by way of example only, with reference to the attached Figures.
One of the drawbacks of conventional hand-held lever action dispensing guns, e.g. caulking guns, is that none address the issue of the consistency of product flow while in use. The present day caulking guns provide product flow while pressure is applied to the product via compression of a hand-held lever. Once the lever has reached its limit of travel, the ability to apply more pressure is exhausted, so it must be re-cocked or repositioned so that application of pressure on the product can be reestablished by once again compressing the hand lever. During this procedure, the flow of product is disrupted.
In order to achieve a consistent and even flow of product from the caulking gun, a skilled, experienced, hand is needed. It is difficult for an inexperienced worker to create an even flow of product as the standard hand-held device disrupts the flow of the tube's contents whenever pressure is released and re-applied to the hand lever of the caulking gun. Each additional re-cocking of the hand lever disrupts the flow causing gaps or beads, making the finished project appear unattractive and/or of inferior workmanship.
Another drawback to conventional caulking guns is that they can only dispense product while under pressure. So, once the pressure is relieved to re-cock the hand held lever, the product flow is stopped, or reduced to the level achieved by any residual pressure within the tube. Unless the movement of the caulking gun is stopped or slowed to compensate for the reduced flow rate, the result will be a gap in the dispensed product. Therefore, in the field of dispensing guns, e.g. caulking guns, a need exists to provide a substantially continuous application of pressure to the product while the hand lever is being re-cocked or re-engaged. This pressure results in a continuing flow of product while the hand lever is being re-cocked. The result is the reduction or elimination of gaps that would normally occur when product flow is interrupted, thus avoiding the potential for an inferior seal, adhesion or presentation.
Generally, the present disclosure provides devices and methods for modulating the flow, and/or achieving a substantially consistent flow, of viscous material in a dispensing apparatus. This may be referred to herein as a “steady flow effect”. The devices disclosed herein comprise a resiliently deformable member for co-operation with a dispensing apparatus for placement of viscous material. The dispensing apparatus may be any suitable dispensing apparatus, for example, a dispensing gun and/or a viscous material container for use with a resiliently deformable member according to an embodiment of the invention. The terms “viscous material” and “fluid material” may be used interchangeably. The viscous material container may be a cylindrical plastic or cardboard tube, such as a caulking tube having a nozzle at one end, a plug in the form of an end cap slideably supported in the container toward the opposite end, which terminates in an opening to receive the plunger of a dispensing device for pushing the plug to dispense the viscous material. The viscous material container is not limited to plastic or cardboard tubes, but may be constructed from other suitable materials and/or differently shaped to achieve the same effect. In some embodiments, the viscous material container is a caulking tube. In some embodiments, the viscous material container may be of the type comprising a flexible plastic sleeve. In some embodiments, the dispensing gun may be a hand-held device such as a caulking gun of the type having a frame for receiving the viscous material container, a handle extending from the frame, a plunger shaft slideably supported in the frame for advancing the container plug, a trigger pivoted to the frame and retractable against the handle, and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted. The dispensing gun may have a plunger shaft that terminates in a disc-shaped plunger plate, for pushing the cartridge plug. The plunger plate and shaft may be manufactured as a single piece, or the plunger plate may be removable, for example, if the plunger plate is threaded onto the plunger shaft. The terms dispensing gun and caulking gun may be used interchangeably herein. In the industry, the term caulking gun is often used to refer to a gun for dispensing materials other than caulking. Likewise, the terms viscous material container and caulking tube may be used interchangeably. In some embodiments, the viscous material container is a caulking tube and the dispensing gun is a caulking gun. However, a person of skill in the art will readily recognize that the resiliently deformable member can be used in applications other than with a caulking gun and tube, without departing from the spirit of the invention.
The resiliently deformable member serves to modulate the flow of viscous material from its container while the dispensing gun is in use. The resiliently deformable member can be used with many variations of dispensing gun and tube. In some embodiments, the resiliently deformable member is for use with a standard caulking gun with a caulking tube, and ensures that pressure continues to be applied to the viscous material while the caulking gun is being re-cocked. There are many variations on how this pressure can be achieved using different embodiments of the resiliently deformable member of the present invention. Described herein are non-limiting examples of variations of the device and method of the present invention.
The resiliently deformable member has a relaxed state and a compressed state. In the compressed state, the member stores energy. It should be recognized that the compressed state need not be limited to a completely compressed state, and can include semi-compressed states. As the member moves from the compressed state to the relaxed state, the stored energy is released and can be used to modulate the flow of viscous material from a dispensing tube. Armed with this knowledge, a skilled person will be able to envision different embodiments and means to harness and release energy in order to modulate the flow of viscous material. In some embodiments, the resiliently deformable member can be inserted into the back of the viscous material container. In some embodiments, the resiliently deformable member may be attached to or manufactured into a viscous material container's end cap. In some embodiments, the resiliently deformable member may be attached to or manufactured into a dispensing gun. In some embodiments, certain components of the resiliently deformable member may be attached to or manufactured into both the container and dispensing gun. In some embodiments, the resiliently deformable member can be installed into a caulking tube end cap and/or onto a caulking gun. Listed herein are numerous versions and variations of resiliently deformable members and their parts, but a person of skill in the art will recognize that other forms of resiliently deformable members can offer similar results, without departing from the spirit of the present invention.
Once placed between the viscous material container's plug and the dispensing gun's plunger, the resiliently deformable member is compressible when the plunger shaft is advanced, thus applying a force between the container plug and plunger. This force modulates the flow of viscous material and, in certain embodiments, creates a substantially continuous application of pressure to produce an even flow of viscous material (e.g. caulking) without any hesitations or flow stoppages while the dispensing gun is being used, for example when the hand lever is re-cocked or re-engaged. This effect may be referred to as a “steady flow effect”. The resiliently deformable member can also reduce or eliminate caulking tube drips and also reduce or stop leakage when the caulking gun is de-activated.
The dispensing gun may be of any suitable type, for example, the type having: a frame adapted to receive a container; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing viscous material from the container; a trigger coupled to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted. The trigger may be a hand actuated lever. The dispensing gun may be a standard caulking gun. It will be appreciated by those of skill in the art that the term caulking gun is sometimes used to refer to a gun for dispensing other materials besides caulking. The same applies to caulking tubes. When a standard caulking gun and caulking tube is in use, the user squeezes the trigger to advance the caulking gun's plunger, thereby forcing caulking material from the caulking tube. Once the trigger is retracted fully against the handle, the user must depress and re-engage the trigger (or “re-cock” the device), to continue the flow of caulking material. This momentary halt in the advance of the plunger results in an inconsistent flow of caulking material. The inconsistent flow may cause the viscous material to flow in a thinner stream or create gaps when the trigger is re-engaged than when the trigger is being retracted (i.e. during re-cocking). For use in caulking guns and caulking tubes, the viscous material that flows from the caulking tube may also be referred to as the caulking bead. Thus, during re-cocking, a standard caulking gun may give a thinner bead of, or complete gap in, caulking material. In some embodiments, a steady flow effect is provided. The resiliently deformable member is configured to be placed or incorporated between the dispensing gun's plunger and the viscous material container. In some embodiments, the resiliently deformable member may be configured to fit within the plunger end of the viscous material container. In some embodiments, the resiliently deformable member may be configured for insertion into a caulking tube, between the caulking tube's plug and a caulking gun's plunger. In some embodiments, the deformable member may be integral with or coupled to the caulking tube or the dispensing gun. For example, the deformable member may be integral with or coupled to a caulking tube's end cap. The deformable member may be integral with or coupled to a caulking gun's plunger shaft. In some embodiments, the deformable member may be a separate and distinct component for use with a caulking gun and tube apparatus. In use, the resiliently deformable member is compressed by the plunger as the plunger advances within the viscous material container, displacing viscous material from the nozzle end of the container. When the user depresses and re-engages the trigger, while the plunger shaft momentarily halts, the resiliently deformable member begins to decompress to its relaxed state, thereby continuing the advance of the viscous material container's plug, and thereby continuing the flow of viscous material from the nozzle end of the container. As the user re-engages the trigger, the plunger shaft is again advanced, compressing the resiliently deformable member. Thus, the modulation of flow of viscous material is achieved. In some embodiments, a steady flow effect is achieved.
A “recoil effect”, as used herein, refers to a halting or reduction in the flow of viscous material from a dispensing gun. This may also be referred to as a “dripless effect,” i.e. a minimal drip effect. In relation to a caulking gun, the recoil effect can be said to create a dripless caulking gun. The dispensing gun may be of the type having: a frame adapted to receive a container; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing viscous material from the container; a trigger coupled to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted. The dispensing gun may further comprise a release mechanism to release the plunger shaft, and allow retraction of the plunger shaft. The dispensing gun may be a standard caulking gun. The resiliently deformable member, according to one or more embodiments of the present disclosure, is configured to be placed between the dispensing gun's plunger and the viscous material container. In some embodiments, the resiliently deformable member may be configured to fit within the plunger end of the viscous material container. In some embodiments, the resiliently deformable member may be configured for insertion into a caulking tube, between the caulking tube's plug and a caulking gun's plunger. In some embodiments, the deformable member may be integral with or coupled to the caulking tube or the dispensing gun. In use, the resiliently deformable member can be compressed by the plunger as the plunger advances within the viscous material container, displacing viscous material from the nozzle end of the container. If the user uses the release mechanism to release the plunger shaft, the resiliently deformable member according to embodiments of the present invention can be configured to rapidly decompress to its relaxed state. This rapid decompression or “recoil effect” results in the plunger shaft being retracted away from the container plug. This rapid decompression also results in a halting or reduction of the flow of viscous material from the container. In some embodiments, the recoil effect results in a complete halting of flow of viscous material from the container. In some embodiments, the recoil effect results in a reduction of flow of viscous material from the container. In some embodiments, the resiliently deformable member may provide a steady flow effect and not a recoil effect.
Although some embodiments of the resiliently deformable member disclosed herein comprise a compression spring, the resiliently deformable member is not limited to the compression spring as a source of resistance, drive, expansion, and/or force or transfer of energy. There are other methods such as, but not limited to: other types of springs; magnets; compressible air, gases, liquids, or gels; or other compressible materials such as rubbers, foams, or polymers. Types of springs include, but are not limited to: Compression Springs, Belleville Springs, Die Springs, and Redux Springs. In some embodiments, the resiliently deformable member is an air bladder or a fluid bladder. In some embodiments, the resiliently deformable member is a compressible foam. The resiliently deformable member may be any suitable material or design for applying a force between a viscous material container and a dispensing gun to modulate the flow of the material from the container.
The resiliently deformable member (all or any of its parts) can be used and/or applied to a caulking tube and caulking gun independently and/or as a whole and/or in conjunction to using any of its parts and/or other parts mentioned or not mentioned. Any suitable materials may be used in construction of the resiliently deformable member including, but not limited to: plastic, carbon fiber, ceramic, composite materials, rubber, foam, fiberglass, wood, fabric or fabric coverings steel, metal, steel alloys, or aluminum.
In some embodiments, the resiliently deformable member is a device composed of three main pieces that, when combined together, becomes a working tool and/or apparatus. When such a device is inserted into the end of a caulking tube and used with the caulking gun, for example, the device steadily dispenses caulking or adhesives without disrupting the flow of the tube contents while the caulking gun is being used in its normal operational function. In one embodiment, the three main components of the device are: (1) a top cap; (2) a bottom cap; and (3) a spring located between the top cap and the bottom cap. The top cap and the bottom cap form a movable housing for the spring to allow the spring to move between a relaxed and compressed state. In one embodiment, the deformable member comprises (1) a top cap comprising a smooth rounded cylinder-shaped cap with a stud post molded to its interior; (2) a bottom cap, which is also a smooth rounded cylinder-shaped cap with a stud post, its outside diameter smaller than the inside diameter of the top cap, allowing the bottom cap to slide into the top cap; and (3) the interior of the device has a spring that fits over and/or into the top and bottom stud posts located inside each cap (top and bottom).
In some embodiments, the resiliently deformable member can be used in conjunction with standard caulking guns and 300 ml sized tubes found in today's market. The resiliently deformable member may also be used with larger or smaller sized tubes, or differently shaped containers. The resiliently deformable member may also be used with tubeless caulking guns, or in systems where the viscous material is contained in a flexible plastic cylinder package or the like. For use with a tubeless system, the dispensing gun may be configured to receive a viscous material container comprising a flexible plastic sleeve. The flexible plastic sleeve may also be referred to as a “sausage tube” or a viscous material sleeve. The viscous material sleeve may be inserted into the dispensing gun, and the resiliently deformable member according to an embodiment of the present invention may be placed behind the viscous material sleeve and in front of the dispensing gun's plunger. In such an embodiment, once the plunger is engaged, it compresses the resiliently deformable member, which compresses the viscous material sleeve, causing the viscous material to dispense. Accordingly, it will be apparent to those skilled in the art that the method according to one or more embodiments of the present disclosure may be used with conventional caulking guns and tubes, alternative viscous material container designs, or any suitable dispensing apparatus, and is not limited to use in the construction industry.
The resiliently deformable member according to one or more embodiments of the present invention may be durable and reusable. Once the resiliently deformable member and viscous material container are installed in the dispensing gun, the user can apply an even bead of material (e.g. caulking or sealant) with ease and without wastage or mess. In such embodiments, the resiliently deformable member can be easily removed from the container to be re-used. For example, the resiliently deformable member can be removed from the container when the caulking gun is not in use, or once the contents of the container have been emptied. In other embodiments, the resiliently deformable member may be coupled to or integral with the tube or the gun. In one or more embodiments, the resiliently deformable member may be disposable. In one or more embodiments, the resiliently deformable member may be re-usable.
In some embodiments, the resiliently deformable member may be comprised of a high compression die spring encased in a two-piece sliding plastic sleeve. The high compression die spring can be rated to any appropriate strength. This device can be inserted into any standard 300 ml sized caulking tube regardless of the tube's constructed materials and contents of the tube. The device can be used with viscous material container of any suitable size, shape, or type. In some embodiments, no caulking gun alterations or modifications are required, as the resiliently deformable member can simply be placed or lodged in place. In other embodiments, the resiliently deformable member may be attached to and used with the dispensing apparatus, or attached to the viscous material container. In some embodiments, the resiliently deformable member may be integrated with or coupled to the dispensing apparatus and/or the viscous material container.
To gain a better understanding of the invention described herein, some embodiments are described in greater detail. It should be understood that these examples are for illustrative purposes only. Therefore, they should not limit the scope of this invention in any way.
The resiliently deformable members of
In other embodiments, the resiliently deformable member may be made from a foam of appropriate density and compressibility, or several layers of foam. The foam may be in any shape. In one or more embodiments, the foam may be cylindrical.
In some embodiments, the resiliently deformable member may be attached directly to the dispensing gun's plunger shaft. For example, the resiliently deformable member may be threaded, and used with a dispensing gun of the type having a threaded plunger shaft with a removable plunger plate, or of the type having a removable plunger nut at the end of the plunger. A person of skill in the art will readily know that there are many ways the resiliently deformable member may be attached to the dispensing gun's plunger, which is not limited to the embodiments shown in the Figures.
In some embodiments, the components for the resiliently deformable member may be provided in the form of a kit. A kit preferably contains instructions for the use thereof. The kit may further comprise a viscous material container and/or a dispensing gun. The kit may further comprise a caulking tube and/or caulking gun.
In some embodiments the present disclosure provides a resiliently deformable member for use in an apparatus for dispensing a viscous material from a container, the apparatus of the type comprising a container for holding the viscous material and a dispensing gun, the resiliently deformable member having a relaxed state and a compressed state, the resiliently deformable member configured to apply a force between the container and the dispensing gun to modulate the flow of the material from the container when the dispensing gun is in use. The resiliently deformable member may be for use in an apparatus for dispensing a viscous material from a container, wherein the container is a viscous material container, and the dispensing gun is of the type having: a frame adapted to receive the container; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the container; a trigger coupled to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted, the resiliently deformable member adapted to fit between the viscous material container and the plunger shaft, and for applying a force therebetween to modulate flow of the material from the container when the apparatus is in use.
The resiliently deformable member may be for use in an apparatus for dispensing a viscous material from a container, wherein the container is a container for holding viscous material, the container having: a nozzle end, a plunger end, and a plug slideably supported in the container for dispensing the viscous material from the nozzle end of the container; and the dispensing gun is of the type having: a frame adapted to receive the container; a handle extending from the frame; a plunger shaft slideably supported in the frame for advancing the container plug; a trigger pivoted to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted, the resiliently deformable member adapted to fit between the container plug and the plunger shaft, the resiliently deformable member compressible when the plunger shaft is advanced, the resiliently deformable member for applying a force between the container plug and plunger when in the compressed state to modulate the flow of viscous material from the container when the apparatus is in use.
In some embodiments the present invention provides a resiliently deformable member for use in an apparatus for dispensing a viscous material, the apparatus comprising a viscous material container, and a dispensing gun of the type having: a frame adapted to receive the container; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the container; a trigger coupled to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted, the resiliently deformable member having a relaxed state and a compressed state, the resiliently deformable member adapted to fit between the viscous material container and the plunger shaft, and for applying a force therebetween to modulate flow of the material from the container when the apparatus is musc.
In some embodiments the present invention provides a resiliently deformable member for use in an apparatus for dispensing a viscous material, the apparatus comprising: a container for holding viscous material, the container having a nozzle end, a plunger end, and a plug slideably supported in the container for dispensing the viscous material from the nozzle end of the container; and a dispensing gun of the type having: a frame adapted to receive the container; a handle extending from the frame; a plunger shaft slideably supported in the frame for advancing the container plug; a trigger pivoted to the frame and retractable against the handle; and a plunger drive mechanism for engagement with the trigger and advancement of the plunger shaft when the trigger is retracted, the resiliently deformable member having a relaxed state and a compressed state, the resiliently deformable member adapted to fit between the container plug and the plunger shaft, the resiliently deformable member compressible when the plunger shaft is advanced, the resiliently deformable member for applying a force between the container plug and plunger when in the compressed state to modulate the flow of viscous material from the container when the apparatus is in use.
In any of the preceding embodiments the resiliently deformable member may comprise a spring having a first end to engage the plunger shaft and a second end to engage the container plug, wherein the spring is compressed in the compressed state, and relaxed in the relaxed state. In some embodiments the resiliently deformable member may further comprise a housing at least partially enclosing the spring. In any of the preceding embodiments, the housing may comprise a first cap to receive the first end of the spring and to engage the plunger shaft. In any of the preceding embodiments the first cap may be attachable to, or a part of, the plunger shaft. In any of the preceding embodiments, the housing may comprise a second cap to receive the second end of the spring and to engage the container plug. In any of the preceding embodiments, the second cap may be attachable to, or a part of, the container plug.
In any of the preceding embodiments, the resiliently deformable member of the present invention may comprise a compressible solid, such as a rubber or foam. In some embodiments, the compressible solid having a first end to engage the plunger shaft and a second end to engage the container plug, wherein the compressible solid is compressed in the compressed state, and relaxed in the relaxed state. In any of the preceding embodiments, the resiliently deformable member of the present invention may comprise a compressible material selected from the group consisting of gases, liquids, solids, rubbers, gels, or foams. In any of the preceding embodiments, the compressible material may be contained in a flexible enclosure having a first end to engage the plunger shaft and a second end to engage the container plug, wherein the compressible material is compressed in the compressed state, and relaxed in the relaxed state.
In some embodiments, the present invention provides a method of modulating the flow of viscous material from a viscous material container disposed in a dispensing gun, the method comprising: (a) providing a resiliently deformable member between the container and the dispensing gun, the resiliently deformable member having a relaxed state and a compressed state; and (b) dispensing at least a portion of the viscous material from the container using the dispensing gun, thereby engaging the resiliently deformable member to apply a force between the container and the dispensing gun to modulate flow of the viscous material from the container.
The method of the preceding embodiment may be for modulating the flow of viscous material from a viscous material container disposed in a dispensing gun, wherein the dispensing gun is of the type having: a frame adapted to receive the cartridge; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the cartridge; a trigger pivotably connected to the frame and retractable against the handle; and a plunger drive mechanism operatively coupled to the trigger for controlling advancement of the plunger shaft, wherein: in step (a), the resiliently deformable member is provided between the cartridge and the plunger; and step (b) comprises: (i) retracting the trigger against the handle, thereby engaging the plunger drive mechanism to advance the plunger shaft to compress the resiliently deformable member to the semi-compressed state as the plunger shaft is advanced and dispensing at least a portion of the viscous material from the cartridge; (ii) releasing the handle, thereby permitting the resiliently deformable member to decompress toward the relaxed state thereby maintaining pressure against the plunger such that the viscous material continues to flow from the cartridge; and (iii) optionally repeating (i) and (ii).
The method of a preceding embodiment may be for modulating the flow of viscous material from a viscous material container disposed in a dispensing gun wherein the dispensing gun is of the type having: a frame adapted to receive the cartridge; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the cartridge; a trigger pivotably connected to the frame and retractable against the handle; a plunger drive mechanism operatively coupled to the trigger for controlling advancement of the plunger shaft, and a release mechanism operatively coupled to the plunger shaft for releasing the plunger shaft and allowing retraction of the plunger shaft, wherein: in step (a), the resiliently deformable member is provided between the cartridge and the plunger; and step (b) comprises: (i) retracting the trigger against the handle, thereby engaging the plunger drive mechanism to advance the plunger shaft to compress the resiliently deformable member to the semi-compressed state as the plunger shaft is advanced and dispensing at least a portion of the viscous material from the cartridge; (ii) releasing the handle, thereby permitting the resiliently deformable member to decompress toward the relaxed state thereby maintaining pressure against the plunger such that the viscous material continues to flow from the cartridge; (iii) optionally repeating (i) and (ii); and (iv) engaging the release mechanism, thereby allowing rapid decompression of the resiliently deformable member and retraction of the plunger shaft, and thereby halting or reducing the flow of viscous material from the dispensing gun.
In some embodiments, the present invention provides a method of modulating the flow of viscous material from a viscous material cartridge disposed in a dispensing gun, the dispensing gun of the type having: a frame adapted to receive the cartridge; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the cartridge; a trigger pivotably connected to the frame and retractable against the handle; and a plunger drive mechanism operatively coupled to the trigger for controlling advancement of the plunger shaft, the method comprising: (a) providing a resiliently deformable member between the cartridge and the plunger, the resiliently deformable member having a relaxed state and a semi-compressed state; (b) retracting the trigger against the handle, thereby engaging the plunger drive mechanism to advance the plunger shaft to compress the resiliently deformable member to the semi-compressed state as the plunger shaft is advanced and dispensing at least a portion of the viscous material from the cartridge; (c) releasing the handle, thereby permitting the resiliently deformable member to decompress toward the relaxed state thereby maintaining pressure against the plunger such that the viscous material continues to flow from the cartridge; and (d) optionally repeating (b) and (c).
In some embodiments, the present invention provides a method of modulating the flow of viscous material from a viscous material cartridge disposed in a dispensing gun, the dispensing gun of the type having: a frame adapted to receive the cartridge; a handle extending from the frame; a plunger shaft slideably supported in the frame for dispensing the viscous material from the cartridge; a trigger pivotably connected to the frame and retractable against the handle; a plunger drive mechanism operatively coupled to the trigger for controlling advancement of the plunger shaft, and a release mechanism operatively coupled to the plunger shaft for releasing the plunger shaft and allowing retraction of the plunger shaft, the method comprising: (a) providing a resiliently deformable member between the cartridge and the plunger, the resiliently deformable member having a relaxed state and a semi-compressed state; (b) retracting the trigger against the handle, thereby engaging the plunger drive mechanism to advance the plunger shaft to compress the resiliently deformable member to the semi-compressed state as the plunger shaft is advanced and dispensing at least a portion of the viscous material from the cartridge; (c) releasing the handle, thereby permitting the resiliently deformable member to decompress toward the relaxed state thereby maintaining pressure against the plunger such that the viscous material continues to flow from the cartridge; (d) optionally repeating (b) and (c); and (e) engaging the release mechanism, thereby allowing rapid decompression of the resiliently deformable member and retraction of the plunger shaft, and thereby halting or reducing the flow of viscous material from the dispensing gun.
In some embodiments, the present invention provides a kit comprising the resiliently deformable member according to any of the preceding embodiments of the invention and instructions for the use thereof. In some embodiments, the kit may further comprise a viscous material container and/or a dispensing gun.
In some embodiments, the present invention provides a dispensing gun comprising the resiliently deformable member according to any of the preceding embodiments of the invention. The dispensing gun may have the resiliently deformable member according to any of the preceding embodiments integral with, attachable to, or coupled to the dispensing gun. In some embodiments, the present invention provides a viscous material container for use with a dispensing gun, the viscous material container comprising the resiliently deformable member according to any of the preceding embodiments of the invention. The viscous material container may have the resiliently deformable member according to any of the preceding embodiments integral with, attachable to, or coupled to the viscous material container. The resiliently deformable member may be connectable to the dispensing gun and/or the viscous material container by any suitable means, such as friction fit, adhesive, or snap closure.
In some embodiments, the present invention provides an assembly comprising the resiliently deformable member according to any of the preceding embodiments and one or both of a dispensing gun and a viscous material container. The assembly according to the preceding embodiment may comprise both the dispensing gun and the viscous material container. The assembly according to any of the preceding embodiments may have the resiliently deformable member integral with, attachable to, or coupled to the dispensing gun. The assembly according to any of the preceding embodiments may have the resiliently deformable member integral with, attachable to, or coupled to the viscous material container. In any of the preceding embodiments, the resiliently deformable member may be integral with, attachable to, or coupled to the viscous material container and/or the dispensing gun, such as being affixed thereto by any suitable means, such as being fastened, adhered, welded, magnetically coupled. The resiliently deformable member may be integral with the viscous material container and/or the dispensing gun, such as being integral with the dispensing gun's plunger shaft or the viscous material container plug.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well as the singular forms, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups there of.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In describing the invention, it will be understood that a number of techniques and steps are disclosed. Each of those has individual benefits and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the invention and the claims.
Devices, apparatuses, and methods associated with a resiliently deformable member for use in an apparatus for dispensing a viscous material from a container are discussed herein. This includes, but is not limited to the use of a resiliently deformable member with caulking tubes and caulking guns. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be evident, however, to one skilled in the art that the present invention may be practiced without these specific details.
The present disclosure is to be considered as an exemplification of the invention, and is not intended to limit the invention to the specific embodiments illustrated by the figures and/or the materials made referenced or description below.
Although the present invention has been illustrated and described herein with reference to preferred embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples may perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the present invention, are contemplated thereby, and are intended to be covered by the following claims.
The embodiments described herein are intended to be examples only. Alterations, modifications and variations can be effected to the particular embodiments by those of skill in the art. The scope of the claims should not be limited by the particular embodiments set forth herein, but should be construed in a manner consistent with the specification as a whole.
All publications, patents and patent applications mentioned in this Specification are indicative of the level of skill of those skilled in the art to which this invention pertains and are herein incorporated by reference to the same extent as if each individual publication, patent, or patent application was specifically and individually indicated to be incorporated by reference.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modification(s) as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
This application is a continuation of U.S. application Ser. No. 17/778,395 filed on 19 May 2022, pending, which represents U.S. National Phase of International Application number PCT/CA2020/051581 entitled “Device and Method for Improved Dispensing Control During Placement of Viscous Material” filed on 19 Nov. 2020, and claims benefit to U.S. Provisional Application No. 62/937,622 filed on 19 Nov. 2019, all of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 62937622 | Nov 2019 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 17778395 | May 2022 | US |
| Child | 18738808 | US |
