The invention relates to a device for testing a tyre, particularly by interferometric scanning. The device is provided with a scanning head for scanning the tyres to obtain a resulting scan. The device is further provided with a positioning means for positioning the scanning head in a viewing position and orienting it in a viewing direction. With the aid of a control and display means the positioning means is controllable and the resulting scan displayable. The invention relates furthermore to a method for testing a tyre in which such a device can find application.
Tyres are subjected to material testing for quality inspection and to reduce safety risks, making it possible to recognize faulty locations, so-called flaws. It is particularly in the case of used tyres to be retreaded that as a rule non-destructive material testing is done ensuring a relatively fast series inspection. Often employed in industry for this purpose are optical methods of sensing such as, for example, holography or shearography also termed speckle pattern shearing interferometry, shearography is a relative interferometric sensing method which furnishes an image as the result showing the difference between two conditions of the test object staggered in time. To image the result, nowadays as a rule digitally, due to the increasing popularity of electronic image sensors, such as, for example, CCD sensors, it has thus become necessary to tweak the condition of the test object between two scannings by making use of a mechanical, thermal or pneumatic force. Known, for instance, from German patent DE 199 44 314 A1 are testers which for this reason comprise a pressure chamber which is either pressurized or evacuated so that the tyre located in the pressure chamber which is deformed due to the change in pressure in thus being transformed from a first reference condition into a second scanned condition.
Unlike holography, shearography does not map the surface deformation of a test object but the gradients of the deformation. This is because shearography employs a so-called shearing element which is a shearoptic assembly, such as, for example, an optical wedge, an optical biprism or a Michelson interferometer generating image doubling, i.e. two images of the test object slightly staggered spatially which are overlayed to produce an interferogram due to the resulting interference. The shearogram characterizing the gradients of the deformation is generated by subtracting the intensities of the interferograms obtained in the reference condition and in the scanned condition, the shearogram indicating whether there has been a change in the location of a point to an adjoining point because of deformation of the test object. If so, this difference in the distance results in a local change in the distribution of the intensity, providing information as to a flaw. Interferometric scanning based on speckle interferometry are described in DE 42 31 578 A1 and EP 1 014 036 B1.
A tyre testing apparatus in which a tyre to be tested is arranged without rim and disc in a lying position in a pressure chamber is disclosed in German patent DE 199 44 314 A1. This tyre testing apparatus features an adjustable scanning head which can be positioned at a predefined distance away from the inner circumferential surface, the inner side surface and the outer side surface of the tyre to test the carcass, a belting often sandwiched between the carcass and the tread as well as the sidewall of the tyre. The scanning head features a plurality of illuminator and imaging assemblies which simultaneously test differing sections of the tyre for relatively fast testing.
The imaging assembly of the scanning head is usually a camera featuring a light-sensitive semiconductor sensor, for example a CCD or CMOS sensor. To obtain an informative resulting scan it is necessary that that the field of view of the camera and the section of the tyre to be tested are made to conform. This is usually done by the scanning head being positioned in a viewing position and oriented in a viewing direction to ensure, for one thing, that the selected section of the tyre scanned is totally in the field of view of the camera, and for another, so that the sections in sequence adequately overlap to achieve gapless scanning. The viewing position and viewing direction of the scanning head depend on the dimensions of the tyre. Known from EP 1 284 409 A1 and DE 103 33 802 A1 are thus devices to make it possible to scan the tyre optically, for example, by means of so-called light slices so as to position and orient the scanning head as a function of the data obtained in this way. The drawback here is the added expense of the hardware needed for scanning the tyre.
It is particularly when tyres of a certain type are put through series testing that it is mostly sufficient to save the dimensions of the tyre specific to the type thereof and the parameters of the scanning head assigned thereto in a test routine loaded for testing each type of tyre concerned in a memory of the control and display means. Although the parameters of the scanning head, i.e. the viewing position and viewing direction need to be defined once only for a certain type of tyre, they depend on a reference system determined by the positioning means of the testing device. It is thus impossible to use the test routines specific to the tyres concerned for any testing device having different positioning means.
On top of this, knowing the parameters of the scanning head is, as a rule, vital for analyzing the results of testing. For, when the result is, for example, an image showing interference lines or phase difference angles between two conditions of the tested tyre staggered in time, as is known, for example, from EP 1 014 036 B1, then the image of the result in most cases furnishes the viewer no indications as to the spatial location of the test section assigned to the resulting image and thus as to a flaw illustrated therein.
The invention is based on the object of providing a device and a method for testing a tyre sophisticated by simple control of the scanning head and reliable analysis of the resulting scan.
This object is achieved by a device as set forth in claim 1 and by a method as set forth in 25. Preferred aspects of the device and of the method read from the claims 2 to 24 and from 26 to 46 respectively.
The device in accordance with the invention for testing a tyre is provided with a scanning head for scanning the tyre to obtain a resulting scan. The scanning head may be configured as described in EP 1 014 036 B1 for testing the tyre by means of an interferometric scanning method. The device in accordance with the invention is provided furthermore with means for positioning the scanning head in a viewing position and orientation in a viewing direction. With the aid of a control and display means the positioning means having for example two degrees of translational and rotational freedom are controlled and the resulting scan, existing for instance as a scan image, displayed. The control and display means comprises at least one display field for displaying the viewing position and/or the viewing direction of the scanning head relative to the tyre.
The method in accordance with the invention for testing a tyre comprises the following steps:
The invention is based on having discovered that displaying the spatial position of the scanning head, i.e. the viewing position and/or the viewing direction relative to the tyre by means of the control and display means substantially facilitates, for one thing, maneuvering the scanning head manually controlled, for example when producing a resulting scan, it, for another, simplifying analysis of the resulting scan since the spatial position of the portion of the tyre relative to the resulting scan can now be conveniently deduced from the display of the viewing position and/or the viewing direction of the scanning head relative to the tyre.
Preferably the scanning head is provided with a camera with a field of view. The camera expediently featuring a light-sensitive semiconductor sensor makes it possible to generate digital scan images which are simple to archive and lend themselves to all forms of analysis, for example, phase shift analysis. It is of advantage when the field of view and/or an angle of view characterizing the field of view is displayed relative to the tyre in the display field.
In one preferred aspect of the invention the control and display means comprises a first display field for displaying the viewing position and/or the viewing direction of the scanning head relative to a cross-section through the tyre. Such a display field holds good, for example, when the scanning head scans the inner circumferential surface of the tyre in being especially suitable to display the angle of view of the scanning head.
In another preferred aspect of the invention the control and display means features a second display field for displaying the viewing position and/or the viewing direction of the scanning head relative to a top-down view of the tyre. When, for example, the inner circumferential surface of the tyre is tested, involving scanning both the belted portion of the tyre and the bead of the tyre located in the transition from the tread to the sidewall, in what is called a crown shot, or when the sidewall of the tyre is tested, then the second display field additionally makes it possible to display the field of view of the scanning head and thus the portion of the tyre to be tested.
In yet another preferred aspect of the invention the control and display means features a third display field for displaying the field of view of the scanning head relative to a segment of the tyre. The segment of the tyre is to advantage the portion of the inner circumferential surface of the tyre facing away from the tread which in general is strengthened by a belting so that the third display field is particularly suitable to display the field of view for a crown shot. When the tyre is scanned from without, however, the segment comprises to advantage the outer circumferential surface of the tyre.
Preferably the control and display means features an entry field for entering a number of sectors sectioning the tyre into discrete scan sections. Preferably the number of sectors is displayable in a separate display field, it being particularly of advantage to display the sectors in the second display field and/or in the third display field to make the size of the sectors evident as compared to the size of the field of view or angle of view. The absolute size of the sectors and thus of the field of view or angle of view of the scanning head is easy to establish when to advantage the angle includes the sectors or the arc length corresponding to the angle is displayed in the second display field and/or in the third display field. In the latter case the arc length is stated expediently relative to the outer diameter of the tyre to ensure handling in keeping with good practice.
In another preferred aspect of the device in accordance with the invention the scanning head is moveable by the positioning means in an axial direction and/or in a radial direction. In addition, the scanning head and the tyre are rotatable by the positioning means each relative to the other about a rolling axis extending in the axial direction. The positioning means may furthermore serve to rotate the scanning head about a pivoting axis oriented orthogonal to the rolling axis.
Preferably the positioning means comprises a first positioner for moving the scanning head in the axial direction, and/or a second positioner for moving the scanning head in the radial direction, and/or a third positioner for rotating the scanning head and tyre relative to each other about the rolling axis, and/or a fourth positioner for rotating the scanning head about a pivoting axis oriented orthogonal to the rolling axis. The first positioner and a second positioner permit translational motion of the scanning head in, for example, the horizontal and vertical direction. The third positioner and fourth positioner permit rotational motion of the scanning head relative to the tyre. When the device in accordance with the invention features all four of these positioners, then the positioning means, features two translational and two rotational degrees of freedom ensuring exact positioning and orientation of the scanning head. Depending on the application the positioning means may comprise fewer than, or also more than four positioners. In addition to this it is possible to replace the first positioner and/or the second positioner by a positioner which endows the positioning means, not with a translational degree of freedom but a further rotational degree of freedom.
Expediently the control and display means comprises at least one user field for controlling the first positioner and/or the second positioner and/or the third positioner and/or the fourth positioner.
Preferably the control and display means comprises at least one display field for displaying the spatial offset of the scanning head in the axial direction (axial offset) or the spatial offset of the scanning head in the radial direction (radial offset) and/or the angle of rotation of the scanning head relative to the tyre and/or the angle of inclination caused by pivoting the scanning head about the pivoting axis. Where necessary, the display field may double as a user field making it possible to enter the spatial location of the scanning head.
In this context it has been discovered to be particularly an advantage to display and/or enter the spatial offset of the scanning head in the axial direction and/or the spatial offset of the scanning head in the radial direction by means of coordinates of a system of coordinates, the origin of which is located in the intersection of the rolling axis and a tyre centerplane. A tyre centerplane in this sense is understood to be the plane extending through the middle of the tyre axially. When, as in most cases, the tyre has a symmetrical configuration then its centerplane corresponds to the plane of symmetry. But when the tyre has a non-symmetrical configuration, as is sometimes the case with aircraft tyres, or as described in German patent DE 199 44 314 A1 the tyre is tested lying and its sidewall on which the tyre lies is deformed by the weight of the tyre to a degree which cannot be ignored, then the centerplane of the tyre is expediently the plane passing through the middle of the rim width of the tyre axially. A system of coordinates, the origin of which is located in the intersection of the rolling axis, i.e. the axis about which the tyre usually rotates, and the tyre centerplane offers the advantage that the spatial offset of the scanning head in the axial direction and in the radial direction is independent of the configuration of the positioning means and the location of the tyre in testing. The coordinates characterize the viewing position of the scanning head in this way in a universal reference system rendering the scans obtained by means of different testing devices comparable and the test routines for generating the scans produced by means of different test devices interchangeable.
It is an advantage when the angle of rotation of the scanning head is displayed and/or entered relative to a predefined marking of the tyre which may be the DOT number, an identification marking code used as a rule on the tyre indicating the production date along with further data as to maximum handling capacity, maximum permissible inflation pressure as well as the cord plies used for carcass and belting. The marking of the tyre may also involve, however, a marking applied specifically for testing the tyre or some other marking.
Preferably the control and display means comprises a display field for displaying the image taken by the camera, this video image functioning mainly as an orientation aid, especially when the scanning head is maneuvered by manual control.
In a preferred aspect of the invention the resulting scan is represented by at least one scan image. The control and display means in this case features at least one display field for displaying the scan image which may be, for example, an interferogram, a shearogram characterizing the gradients of the deformation at the surface of the tyre tested, a phase image or a phase difference image as is known from EP 1 014 036 B1. In this context it has been discovered to be an advantage when the control and display means features a display field for displaying a series of scan images obtained during a full rotation of the scanning head relative to the tyre in the corresponding sectors. Accordingly, with the aid of such a display field a scan can be displayed. It is usually the case that three scans are performed for completely testing the tyre. By means of the first scan the inner circumferential surface of the tyre (crown shot) is tested. When the tyre is tested lying then by means of the second scan the sidewall initially laying on top (sidewall shot) is tested. The sidewall initially lying at the bottom and then on top, after the tyre is flipped over, is tested in conclusion by means of a third scan (sidewall shot). The display field can display a single scan or two or more scans.
It is furthermore of advantage when the control and display means comprises a display field for displaying a series of scan images obtained in the corresponding sectors of a predefined detail. With the aid of such a display field all scan images of a single scan or also a plurality of scans can be displayed obtained in the sectors located in a detail of, for example, 30° to 135° as measured from a predefined zero, for example of the DOT number. Expediently the control and display means features furthermore a display field for displaying the selected detail relative to a top-down view of the tyre. Depending on the application concerned such a display field may double as a user field for selecting the wanted detail.
In a preferred aspect of the invention the control and display means comprises at least a display field assigned to the scan image for displaying the viewing position or viewing direction which the scanning head has in generating the scan image. Such a display field may double as a user field for selecting a wanted scan.
Preferably the location of a detected flaw in the tyre is displayed in at least one of the display fields to facilitate locating the flaw when verifying the resulting scan. The location of the flaw is expediently displayed as an arc length at the outer diameter of the tyre to facilitate locating the flaw or some other unusual feature by checking the tyre.
To document the resulting scan it is of advantage when the control and display means comprises a user field by means of which a test report documenting the resulting scan is generated.
The control and display means comprises expediently a computer, an input device for the input and user fields of the control and display means and a monitor for the display fields of the control and display means. The input device may be, for example, a keyboard, a mouse or a touchscreen. The control and display means may be sited spatially separate from the scanning head and the positioning means and, for example, may be connected thereto by the Internet.
To perform interferometric scanning the scanning head comprises to advantage an illuminator for illuminating the testing device, and a shearing element by which the light beams reflected from the tyre is caused to become an interference pattern, and a camera provided with an objective lens arranged to receive the interference light beams in the beam path of the shearing element.
Details and further advantages of the invention read from the following description of preferred example aspects. In the drawings illustrating the example aspects simply diagrammatically:
a is a diagrammatic illustration of a positioning means of the device as shown in
b is a top-down view of the device and tyre as shown in
Referring now to
As evident furthermore from
The data generated by the electronic processing is passed on to the control and display means 40. The control and display means 40 comprises a computer 41 by means of which the data is saved and processed, an input device 42 in the form of a keyboard and a mouse (not shown) as well as a monitor 43 which depending on the application involved may be configured as a touchscreen in thus constituting an alternative or additional input device.
The control and display means 40 serves, for one thing, to display the resulting scan in the form of images generated by the scanning head 20 by scanning the tyre 10. For another, the control and display means 40 has the function of controlling the positioning means 30 to position the scanning head 20 in a viewing position and to orient it in an viewing direction. As evident particularly from
The spatial offset a of the scanning head 20 in the axial direction z produced by the first positioner 31 and the spatial offset r of the scanning head 20 in the radial direction x produced by the second positioner 32 are relative to the main point H of the imaging optic assembly 24 of the scanning head 20 and in a system of coordinates, the origin 0 of which is located at the intersection of the roll axis R and a centerplane of the tyre RME. As evident from
As is particularly evident from
Referring now to
Referring now to
The tyre 10 is displayed true to scale as regards the diameter D, the width W and the cross-sectional ratio of height to with of the cross-section of the tyre. The image detail scanned by the scanning head 20 is rendered visible by the angle of view 29, imaging the tyre 10 true to scale also resulting in the image detail defined by the angle of view 29 likewise being true to scale.
The user interface comprises furthermore a display field 45 for displaying the viewing position and the viewing direction of the scanning head 20 relative to a top-down view of the tyre 10. Here again, the viewing direction is represented by an arrow, the tip of which indicates the main point H of the objective lens 24 and thus the viewing position of the scanning head 20. The tyre 10 is displayed true to scale a regards the diameter D and the cross-sectional ratio. Evident furthermore in the display field 45 are the sectors sectioning the tyre 10 into scan sections extending circumferentially. The size of the sectors is rendered visible by the indication of the angle including the sectors in each case. Indication of the angle is clockwise, simultaneously illustrating the sequence of the sectors along the circumference of the tyre 10. Displayed in addition, in the display field 45 is the field of view 28 when the scanning head 20 is directed at at least part of the sidewall 13, 14, particularly at the bead 15 of the tyre 10. The field of view 28 is expediently highlighted by a contrasting color.
In addition, the user interface features a display field 46 for displaying a segment of the tyre 10 in a flat top-down view, the segment comprising the part of the inner circumferential surface of the tyre 10 facing away from the tread 12, the display field 46 displaying the sectors and the field of view 28. The number of sectors can be entered by means of a entry field 47 and is displayed in a display field 48. Depending on the application concerned the display field 48 may also be configured for directly entering the number of sectors.
The user interface features furthermore a plurality of user fields 50 to 57 serving to control the scanning head 20. By means of the user fields 51, 50 the axial offset a and radial offset r can be set. By means of the user field 52 the scanning head 20 can be returned to the origin 0 of the system of coordinates. By means of the user fields 53, 54 the angle of inclination α can be set. The angle of rotation φ can be set by means of the user fields 55, 56. The user field 57 serves to park the scanning head 20 in location P outside of the tyre 10 and is accessed, for example, for servicing or changing the tyre 10. The axial offset a, radial offset r, angle of inclination α and angle of rotation φ are displayed with the aid of display fields 58, 59, 60, 61 which depending on the particular application concerned also permit direct entry of the corresponding values.
In addition to display, entry and user fields 44 to 48, 50 to 61 serving primarily to control the scanning head 20, the user interface features in addition, a display field 49 for displaying the video image captured by the camera 21. The display field 49 permits a visual feedback contributing towards orientation when controlling the scanning head 20.
Referring now to
The viewing position of the scanning head 20 as shown in
Referring now to
The user interface features in addition, a display field 67, similar to display field 45, for displaying a top-down view of the tyre 10, but unlike display field 45 showing not the sectors relative to a scanning portion but a portioning of the tyre 10 into equal sections. The display field 67 doubles as a user field permitting selection of a detail comprising one or more of these sections so as to display exclusively the sectors involved in this detail in a display field 64 as evident from
The second user interface of the control and display means 40 comprises furthermore a user field 66 for generating a test report documenting the resulting scan as shown in
Referring now to
Referring now to
Although the user interfaces of the control and display means 40 as described above are configured as a graphics user surface in the example aspect described in thus having the advantage that the display fields 44 to 46, 48, 58 to 65 and 67, 68 of doubling as user fields by simple ways and means, it is, of course, just as possible to also realize separate displays and switches depending on the particular application concerned. No matter how the user interface is realized technically the control and display means 40 ensures simple control of the scanning head 20 and reliable analysis of the scan existing by way of scan images 70, 71, 72.
Number | Date | Country | Kind |
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10 2006 014 070.2 | Mar 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2007/052882 | 3/26/2007 | WO | 00 | 11/25/2008 |