The present invention relates to a device for loading a sea container with an elongated heavy product or a row of heavy products via an open front side of the sea container. Within the scope of the present invention, the loading of products having a weight of at least 1000 kg or of rows of products having a total weight of at least 1000 kg is concerned.
It is generally known to use sea containers in transporting bulk goods by water, but also by road or by rail. The use of standard dimensions for sea containers makes efficient transport possible. Use is made of container lifts, also referred to as “a straddle carriers”, which can engage the sea containers at the corners thereof by means of twist locks and move them over the quay. Carriers are also interested in transporting heavy elongated products, such as aluminium slabs, steel plates or bags filled with bulk goods, in sea containers. The loading of sea containers with such products and the subsequent unloading of the sea containers at a destination constitutes a practical problem, however, which is why such products are hardly transported in sea containers in practice, if at all. In those cases where carriers nevertheless opt for this possibility, they are confronted with the problem that it must be possible to load the sea containers with the heavy cargo. In practice this generally leads to unsafe situations. The object of the invention is to provide a solution which makes it possible to load a sea container with an elongated heavy product or a row of heavy products in a quick and safe manner through an open front side of the sea container. In order to achieve that object, the invention provides a device comprising a vehicle which is movable in a direction of movement, which vehicle comprises a frame, at least part of which frame has an at least substantially upside down U-shaped cross-section, seen in the direction of movement, which is in part formed by at least two opposite upright leg members of the frame, the device further comprising an engaging unit provided with engaging elements for engaging the upper side of the product or the row of products, moving means for moving the engaging unit up and down between the two upright leg members relative to the frame, wherein the engaging unit comprises a subframe which is provided with an elongated lifting arm which extends at least substantially horizontally and which has a free end which is oriented in the direction of movement, on the underside of which lifting arm a number of engaging elements are provided over at least part of the length of the lifting arm in at least one row extending in the longitudinal direction of the lifting arm. The use of the horizontal lifting arm with engaging elements provided on the underside thereof makes it possible to engage heavy products, whether or not disposed in a row, by means of the engaging elements and subsequently inserting the arm with the product or the row of products suspended from the engaging elements thereof with the free end into an open front side of a sea container so as to thus load the sea container in a safe manner.
As an aside it is noted that US publication No. U.S. Pat. No. 3,433,459 discloses a mobile hoist for manipulating jet engines. This hoist is not suitable for loading a sea container with an elongated heavy product or a row of heavy products via an open front side of the sea container.
A constructionally advantageous embodiment is obtained if the engaging unit further comprises an elongated basic arm which extends at least substantially horizontally and above the lifting arm, which basic arm and lifting arm are interconnected.
If the lifting arm and the basic arm are connected at such a longitudinal position of the lifting arm that the engaging elements are provided between the longitudinal position in question and the free end of the lifting arm, at least the length of the lifting arm over which the engaging elements are provided can be kept clear for being inserted into a container.
In general it is a constructional advantage if, seen in a horizontal direction perpendicular to the direction of movement, the basic arm and the lifting arm and the connecting part between the basic arm and the lifting arm at least substantially define a C-shape. The upper horizontal part of the C-shape is in that case defined by the basic arm, the lower horizontal part of the C-shape is defined by the lifting arm and the upright part of the C-shape is defined by the connecting part.
To compensate for the possibly slightly inclined position relative to each other of an elongated heavy product to be loaded or the row of heavy products to be loaded on the one hand and the sea container on the other hand, it may be advantageous if the lifting arm is pivotable relative to the frame about a horizontal pivot pin that extends perpendicular to the direction of movement, in which case it may be advantageous from a constructional point of view, if a basic arm according to a previously discussed possible embodiment of the invention is used, if the basic arm and the lifting arm are pivotally about the pivot pin interconnected, in which case it may furthermore be advantageous if the lifting arm extends beyond the pivot pin, seen from the free end of the lifting arm, and the engaging unit comprises an actuator that acts between the part of the lifting arm that extends beyond the pivot pin and the basic arm for pivoting the lifting arm about the pivot pin relative to the basic arm. The pivoting of the lifting arm about the pivot pin can be realised in a simple manner by suitably controlling the actuator.
A uniform engagement by the engaging elements, as a result of which the engaging elements will also be loaded uniformly, can be obtained in particular if the engaging elements are provided in a regular pattern.
With a view to achieving constructional simplicity it may furthermore be advantageous if the engaging elements are provided in a single row.
In order to avoid the risk of undesirable deformation in the device caused by the load exerted by a product or a row of products, it is preferable if the two upright leg members are provided with guide elements and the subframe is provided with guide members, which guide elements and guide members are configured for guiding cooperation during the up and down movement of the engaging unit. The up and down movement of the (loaded) lifting arm can thus take place in a very stable manner.
According to a very advantageous embodiment, the engaging elements comprise suction elements configured to engage the heavy product or the row of heavy products using a vacuum.
In order to be able to orient themselves to the heavy product or the row of heavy products to some extent, in particular upon engagement thereof, the suction elements are preferably suspended from flexible elongated hauling elements, which are in turn suspended from the lifting arm. The flexible hauling elements may advantageously be configured as link chains, for example.
A stable suspension of the suction elements can be obtained if each suction element is suspended from the hauling elements on opposite sides of the lifting arm.
The stability of the suspension can be enhanced in that at least some of the hauling elements via which a suction element is suspended extend at an angle relative to each other. The tendency to oscillate of the suction elements can thus be suppressed.
In order to contribute toward realising a uniform load on the suction elements it may be advantageous if the suction elements are connected to the lifting arm via spring elements. In practice it may occur that not all suction elements are loaded to the same extent, for example as a result of sagging of the product or of the lifting arm or simply because the product is not completely straight. The use of the spring means makes it possible to partially relieve the load on a suction cup that is loaded relatively heavily, so that the load on the various suction elements will remain uniform.
A constructionally advantageous embodiment is obtained if the hauling elements are suspended from bracket elements which are connected to the lifting arm via the spring elements. The bracket elements may extend laterally relative to the lifting arm, for example.
The invention is not limited to devices whose engaging elements are suction elements. Depending on the nature of the product to be loaded or the row of products to be loaded it may also be advantageous, for example, if the engaging elements comprise hook elements or clamping elements or if the engaging elements comprise magnets. In particular if magnets are used it is quite possible to use the above-discussed preferred embodiments that relate to the use of suction elements also with magnets.
The invention further relates to a method for loading a sea container with an elongated heavy product or a row of heavy products via an open front side of the sea container, using a device according to the invention, comprising the steps of:
An efficient embodiment of the method can be obtained if the method comprises the step to be carried out between steps A and C of
A similar type of advantage can be obtained if the engaging unit is moved down by the moving means within the framework of step B until the engaging means can engage the elongated heavy product or the row of heavy products and/or if the engaging unit is moved up, including the elongated heavy product engaged by the engaging elements or the row of heavy products engaged by the engaging elements, by the moving means within the framework of step D and/or if the engaging unit is moved down, including the elongated heavy product engaged by the engaging elements or the row of heavy products engaged by the engaging elements, by the moving means within the framework of step F.
During step A the vehicle is advantageously moved, such that the heavy product or the row of heavy products will be positioned between the two upright legs or at least the extension thereof. In this way a stable situation is obtained during the lifting of the heavy product or the row of heavy products.
It may also be very advantageous if the engaging elements engage the elongated heavy product or the row of heavy products at the upper side thereof during step C. In this way no space is occupied beside the heavy product or the row of heavy products by means needed for engaging the heavy product or the row of heavy products. It is important to realise within this context that the space in a sea container is limited and that some products must be maneuvered with very little clearance in the sea container during the loading of the sea container.
The stability of the device during the actual loading of the sea container during step E is increased by moving the vehicle in such a manner during step E that the sea container will be positioned between the two upright legs.
A similar advantage is obtained if use is made of a device whose engaging unit comprises an elongated basic arm that extends at least substantially horizontally and above the lifting arm, wherein the basic arm and the lifting arm are interconnected, wherein the basic arm extends above the sea container during step F.
A very suitable use of the method according to the invention is obtained if the product is an aluminium slab, wherein furthermore preferably use is made of a device whose engaging elements are suction elements, wherein the slab is engaged by means of the suction elements during step C.
Another suitable use of the method according to the invention is obtained if the row of products is a row of bags, each having a volume of at least one cubic metre, which are filled with bulk goods, wherein furthermore preferably use is made of a device whose engaging elements comprise hook elements or clamping elements, wherein the bags are engaged by means of the hook elements or the clamping elements during step C.
Another suitable use of the method according to the invention is obtained if the product is a steel plate, wherein furthermore preferably use is made of a device whose engaging elements comprise magnets, wherein the steel plate is engaged by means of the magnets during step C.
In general it can be stated that the invention can be suitably used in particular if the product or the row of products has a weight of at least 1000 kg, preferably at least 5000 kg.
The invention also relates to a method for unloading a sea container loaded with an elongated heavy product or a row of heavy products via an open front side, using a device according to the invention, comprising the steps of:
The invention will now be explained in more detail by means of a description of a possible embodiment thereof, not to be construed as being limitative, in which reference is made to the following figures:
The vehicle 1 has a frame 3 with four upright legs 4, which are interconnected at their upper ends via a roof construction 5. In the front view of
The vehicle 1 further comprises an engaging unit 11, which is provided between the legs of the aforesaid U-shape of the frame 3. The engaging unit 11 comprises a subframe with a lifting arm, a basic arm and a connecting part 14 between the lifting arm 12 and the basic arm 13. The lifting arm 12 is an elongated composite beam having a free end 15 oriented in the direction of movement 2. The basic arm 13 is a framework construction, which is suspended from a lifting device. The basic arm 13 is shown incompletely in the figures, in the sense that it also extends at the front side of the frame 3, inter alia under the cabin 9, and that a counterweight is provided on the part that is not shown.
The aforesaid connecting part 14 of the engaging unit 11 comprises a horizontal pivot pin 31 between the lifting arm 12 and the basic arm 13, which pivot pin extends perpendicular to the direction of movement 2. At the end of the lifting arm 12 opposite the free end 15, a hydraulic cylinder 32 that acts between the lifting arm 12 and the basic arm 13 is provided. The lifting arm 12 can be pivoted up or down about the pivot pin 31 by suitable actuation of the hydraulic cylinder 32, thus reaching the situation shown in
The aforesaid lifting device for the engaging unit 11 comprises two cable drums 16 on a vertical drive unit 17 for the cable drums. From the cable drums 16, cables (not shown) extend straight up to the roof construction 5, where they are led to various positions, which together define a rectangle, directly above the basic arm 13. From said positions the cables extend straight down, pass through 180 degrees over pulleys 18, and subsequently engage the roof construction 5 again. The pulleys 18 are rotatably connected to two cross beams 19, which each extend between two legs 4. The cross beams 19 are provided with two guide members 20 at their ends, which guide members are capable of guiding cooperation with guide elements (not shown) on the legs 4. The basic arm 13 is suspended from the two cross beams 19 via four chains 30, alternatively also to be configured as tie rods. Each of the tie rods 30 pivotally connects to one of the two cross beams 19 at the upper end and to the basic arm 13 at the lower end. From the above description it will be understood that actuation of the cable drums 16 will cause the engaging unit 11 to move up or down. The lifting device further comprises two cylinders 33, which each act transversely to the direction of movement 2 between one of the cross beams 19 and the basic arm 13. Suitable actuation of the two cable drums 16, the two cylinders 33 and the cylinder 32 makes it possible to orient the basic arm 13, and thus the engaging unit 11 as a whole, obliquely in various directions relative to the frame 3, as shown in
The engaging unit 11 further comprises eight suction cups 21, which are provided in a single row under the lifting arm 12. The suction cups 21 are spaced closely together. The row starts at the free end 15 and extends from there in a direction opposite to the direction of movement. The total length of the row is about 10.5 m, which corresponds to the maximum length of the heavy product or of the row of heavy products that can be loaded into a sea container by means of the device. In this specific example, the length of the individual suction cups, which are rectangular in shape, is about 1.25 m, whilst the width is about 1.10 m. The suction cups are spaced about 30 mm apart (
As is clearly visible in
Each of the brackets 24 is supported on the upper ends of four piston parts of four spring elements 28. The cylinder parts of the spring elements 28 are fixedly connected to mounting arms 29, which extend laterally from the lifting arm 12 and are rigidly connected thereto. Two spring elements are provided on each mounting arm 29. Thus, four mounting arms 29 and eight spring elements 28 are provided for each suction cup 21. The operation of the above-described suspension of the suction cups 21 will be described later in this text with reference to
A valve block 35 is provided on the lifting arm 12 between the connecting part 14 and the hydraulic cylinder 32. From the valve block 35, vacuum lines extend to the suction cups 21, more specifically to connecting points provided in the upper side of the steel plates 22 of the suction cups 21, either via the interior of the lifting arm 12 or along the outer side of the lifting arm 12. Via the valve block 35, the suction cups 21 are connected to a vacuum source (not shown). The vacuum system including the valve block 35 is configured so that the failure of a single component of the vacuum system cannot lead to the vacuum being lost at all suction cups 21.
Hereinafter the manner in which the device 1 as described in the foregoing can be used for loading a sea container 51, more specifically in this example a sea container having a length of 40 feet, with a relatively heavy elongated product 52 in accordance with the method according to the invention. The sea container 51 is open at the front side facing the vehicle 1 and is provided with an opening 50 on that side. The product 52 is a so-called slab of aluminium, for example. These products 52 have a weight of between about 7500 kg and 30,000 kg, for example, a length of between 4.2 m and 11 m, a width of between 1.15 m and 2.20 m and a thickness usually of about 60 cm.
During a preliminary stage the slab 52 has been positioned at least substantially in line with the sea container 51. The vehicle 1 is moved in such a manner that is also positioned in line with the slab 52 and the sea container 51 on the side of the slab 52 remote from the sea container 51, with the direction of movement toward the sea container 51 (
Then the vehicle 1 is moved such that the suction cups 21 are positioned directly above the slab 52 (
During a next stage, the engaging unit 11 is lowered by means of the lifting device until the suction cups 21, more specifically the flexible circumferential edges 39 thereof, are supported on the slab 52. As a result, the chains 27 are slack (5e). Then the vacuum system is activated, as a result of which the suction cups 21 engage the upper side of the slab 52 by suction. In this example the lifting capacity for each suction cup 21 is at least about 5000 kg. The lifting device subsequently lifts the engaging unit 11 again, with the slab 52 moving clear of the ground on which it was supported. During said lifting the chains 21 are tensioned again (
In case it has appeared from the measurements taken by means of the laser beams 53, 54 that the longitudinal direction of the slab 52 includes an (acute) angle with the longitudinal direction of the sea container 51, the vehicle 1 can be moved in such a manner (by some steering) from the situation shown in
During said lifting there is a risk that not all the suction cups 21 are loaded to the same extent. This in turn involves the risk that the load on a particular suction cup 21 will run up higher than the capacity of the suction cup 21 in question. This risk may for example result from (the upper side of) the slab 52 not being level, deflection of the slab 52 or deflection of the lifting arm 12. This risk is reduced by the manner of suspension of the suction cup 21, using the spring elements 28, as described in the foregoing. Reference is made to
The vehicle 1 then moves toward the sea container 51. When the free end 15 of the lifting arm 12 is positioned close to the opening 50, the lifting device of the vehicle 1 will position the engaging unit 11 at such a height that the upper side of the lifting arm 12 is located lower than the level of the inner side of the roof of the sea container 51 and the bottom side of the slab 52 is located above the level of the upper side of the bottom of the sea container 51. The vehicle 1 is positioned so that both the direction of movement 2 of the vehicle 1 and the longitudinal directions of the lifting arm 12 (and thus of the slab 52) extend parallel to the longitudinal direction of the sea container 51. In addition, the widths of the lifting arm 12, the slab 52 and the suction cups 21 extend within the width of the opening in the sea container 51. If the vehicle 1 is not properly aligned relative to the sea container 51, which can be determined by means of laser sensors or cameras, for example, and which manifests itself in that case in that the free end 15 of the lifting arm 12 is not positioned directly in front of the open sea container 51, it is possible to move the engagement unit 11 laterally relative to the frame 3 by (simultaneous) actuation of the cylinders 33.
The vehicle 1 is then moved in the direction of movement 2, with the lifting arm 12, the suction cups 21 as well as the slab 52 engaged by the suction cups 21 being moved into the sea container 51 through the opening 50 in the sea container 51, at least until the slab 52 is located entirely within the sea container. The sea container 51 is located between the legs 4. Subsequently, the lifting device will lower the engaging unit 11 until the slab 52 is supported on the bottom of the sea container 51, with the chains 72 becoming slightly slack again and the spring elements 28 taking up their unloaded position again. In this way the situation shown in
In an analogous manner it is also possible to stack elongated heavy products in the sea container 51 if the thickness/height as well as the weight (in connection with the maximum allowable loading weight of the sea container 51) allow this. Based on the above description, the skilled person will realise how a sea container can be unloaded again using the vehicle 1 by carrying out the various steps substantially in reverse order.
In the foregoing the invention has been explained by way of illustration on the basis of aluminium slabs, but it is also conceivable to load different kinds of heavy elongated products by means of a device according to the invention. Think in this connection of steel slabs, for example, or elongated plates that are engaged by means of suction cups as described in the foregoing or by means of magnets (instead of suction cups). Furthermore, big bags filled with bulk goods may be considered in this regard, which big bags are disposed in a row and which can each be engaged by means of a hook or clamp provided on the underside of a lifting arm.
Number | Date | Country | Kind |
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2013365 | Aug 2014 | NL | national |
Filing Document | Filing Date | Country | Kind |
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PCT/NL2015/050591 | 8/25/2015 | WO | 00 |