Patent Application
20250003733
The present disclosure relates to a device and method for measuring a sealing gap for a secondary battery, in which a sealing gap disposed between an electrode assembly accommodation part and a sealing part of a pouch is capable of being accurately measured.
In general, secondary batteries refer to chargeable and dischargeable, unlike primary batteries that are not chargeable. The secondary batteries are being widely used for mobile phones, notebook computers, and camcorders, electric vehicles, and the like.
The secondary batteries are classified into a can type secondary battery, in which an electrode assembly is embedded in a metal can, a pouch type secondary battery in which an electrode assembly is embedded in a pouch, and a button type secondary battery having a coin shape.
Also, a pouch type secondary battery includes an electrode assembly and a pouch accommodating the electrode assembly. That is, the electrode assembly has a structure in which a positive electrode and a negative electrode are alternately disposed with a separator therebetween. The pouch includes an accommodation part accommodating the electrode assembly and a sealing part sealing the accommodation part while being formed on an edge of the accommodation part.
In the secondary battery, three of four edges formed on the pouch are sealed first in an assembly process to form a sealing part, and a remaining one edge formed on the pouch is sealed in a degassing process to form a sealing part.
Here, the sealing part formed on the pouch has to be formed in consideration of a full width of the electrode assembly, insulation failure, and sealing failure. The full width of the electrode assembly may include a sealing gap disposed between the accommodation part and the sealing part.
The sealing gap requires a certain width to ensure safety. That is, the sealing gap has a width set according to a thickness of the accommodation part. In particular, the sealing gap may have different values in the assembly process and the degassing process. That is, in the assembling process, the electrode assembly, an electrolyte, and a gas may be filled in the accommodation part, and in the degassing process, the gas inside the accommodation part may be discharged to cause a difference in sealing gap.
Here, the difference in sealing gap in the assembly process and the degassing process may cause defects in a process of folding the sealing part, and thus, it is necessary to accurately measure the sealing gap in the degassing process.
In the related art, the sealing gap disposed between the accommodation part and the sealing part of the pouch was measured using a steel ruler. However, the steel ruler has a problem in that a measured value varies depending on the number of measurements or each operator, and thus, it is difficult to accurately measure the sealing gap.
An object of the present invention is to provide a device and method for measuring a sealing gap for a secondary battery, in which a sealing gap disposed between an electrode assembly accommodation part and a sealing part of a pouch is capable of being accurately measured.
An aspect of the present invention provides a device for measuring a sealing gap for a secondary battery, which measures a sealing gap disposed between an electrode assembly accommodation part and a sealing part of a pouch, and the device includes: a first measurement device configured to acquire an inner start point and an outer end point of the sealing part; an origin point structure having a vertical reference surface corresponding to a point moved by a predetermined first distance (X1) in a direction of the electrode assembly accommodation part from a first reference origin point (O1) disposed between the inner start point and the outer end point; a second measurement device configured to acquire a second distance (X2) from the vertical reference surface to the electrode assembly accommodation part; and a controller configured to acquire the sealing gap based on the first distance (X1), the second distance (X2), and a third distance (X3) from the inner start point to the first reference origin point (O1).
The controller may be configured to set the first reference origin point between the inner start point to the outer end point and acquire the third distance (X3) from the inner start point to the first reference origin point (O1).
The first measurement device may include: a first displacement sensor configured to irradiate a beam to one surface of the pouch so as to measure the inner start point and the outer end point of the sealing part; and a second displacement sensor configured to irradiate a beam to the other surface of the pouch so as to measure the inner start point and the outer end point of the sealing part.
If the inner start point and the outer end point of the sealing part, which are measured by the first displacement sensor and the second displacement sensor do not match, the controller may be configured to set points at which the inner start point and the outer end point, which are respectively measured by the first displacement sensor and the second displacement sensor, overlap each other, as the inner start point and the outer end point of the sealing part.
A thickness of a sealing width may be acquired based on a distance between a sealing width measured by the first displacement sensor and a sealing width measured by the second displacement sensor.
The second measurement device may be configured to irradiate beam toward the vertical reference surface so as to set a point at which the vertical reference surface is disposed as a second reference origin point (O2) and irradiate a beam to the electrode assembly accommodation part so that the beam passes through the second reference origin point (O2) so as to acquire the second distance (X2) from the second reference origin point (O2) to the electrode assembly accommodation part.
The second measurement device may include a third displacement sensor configured to irradiate a beam toward the vertical reference surface so as to set a point at which the vertical reference surface is disposed as the second reference origin point (O2).
The controller may be configured to acquire a value obtained by subtracting the third distance (X3) from the sum of the first distance (X1) and the second distance (X2) as the sealing gap.
The second reference origin point (O2) may be set so as not to be disposed within the sealing width.
The origin point structure may further include a horizontal reference surface extending from the vertical reference surface in the direction of the sealing width and having a through-hole through which the beam irradiated from the first displacement sensor passes.
The controller may be configured to determine that the sealing gap measured by the second measurement device is defective when the sealing gap is less or greater than a previously input sealing gap.
A method for measuring a sealing gap for a secondary battery, in which a sealing gap disposed between an electrode assembly accommodation part and a sealing part of a pouch is measured according to an aspect of the present invention includes: a first measurement process of acquiring an inner start point and an outer end point of the sealing part; an origin point setting process of setting a vertical reference surface corresponding to a point moved by a predetermined first distance (X1) in a direction of the electrode assembly accommodation part from a first reference origin point disposed between the inner start point and the outer end point; a second measurement process of acquiring a second distance (X2) from the vertical reference surface to the electrode assembly accommodation part; and a sealing gap measurement process of acquiring the sealing gap based on the first distance (X1), the second distance (X2), and a third distance (X3) from the inner start point to the first reference origin point (O1).
In the first measurement process, the first reference origin point between the inner start point to the outer end point is set, and the third distance (X3) from the inner start point to the first reference origin point (O1) may be acquired.
The first measurement process may further include: a first process of irradiating a beam to one surface of the pouch to measure the inner start point and the outer end point of the sealing part; a second process of irradiating a beam to the other surface of the pouch to measure the inner start point and the outer end point of the sealing part; and a third process of setting points at which the inner start point and the outer end point of the sealing part overlap each other as the inner start point and the outer end point of the sealing part if the inner start point and the outer end point of the sealing part, which are measured in the first process and the second process, do not match.
The first measurement process may further include a process of acquiring a thickness of a sealing width based on a distance between a sealing width measured in the first process and a sealing width measured in the second process.
In the second measurement process, a beam may be irradiated toward the vertical reference surface to set a point at which the vertical reference surface is disposed as a second reference origin point (O2), and beam may be irradiated to the electrode assembly accommodation part so that the beam passes through the second reference origin point (O2) to acquire the second distance (X2) from the second reference origin point (O2) to the electrode assembly accommodation part.
In the second measurement process, the second reference origin point (O2) may be set so as not to be disposed between the inner start point and the outer end point of the sealing part.
In the sealing gap measurement process, a value obtained by subtracting the third distance (X3) from the sum of the first distance (X1) and the second distance (X2) may be acquired as the sealing gap.
The method may further include an inspection process of determining whether the measured sealing gap is defective after the sealing gap measurement process is completed, wherein, in the inspection process, when the measured sealing gap is smaller or larger than the previously input sealing gap, it may be determined that the sealing gap is defective.
The device for measuring the sealing gap for the secondary battery according to an aspect of the present invention may include the first measurement device and the second measurement device to accurately measure the sealing gap disposed between the electrode assembly accommodation part and the sealing part of the pouch, thereby accurately determining whether the sealing gap is defective.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings in such a manner that the technical idea of the present invention may easily be carried out by a person with ordinary skill in the art to which the invention pertains. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, anything unnecessary for describing the present invention will be omitted for clarity, and also like reference numerals in the drawings denote like elements.
Referring to
The electrode assembly has a structure in which a plurality of electrodes and a plurality of separators are alternately disposed. The plurality of electrodes may be positive and negative electrodes. Here, electrode tabs are provided on the plurality of electrodes, and electrode leads are coupled to the electrode tabs.
The pouch 10 includes an electrode assembly accommodation part 11 accommodating an electrode assembly, a gas pocket part 12 collecting a gas generated in the electrode assembly accommodation part 11, and a sealing part 13 sealing the electrode assembly accommodation part 11 and the gas pocket part 12, and the sealing part 13 includes a sealing surface sealing an edge of the electrode assembly accommodation part 11 and the gas pocket part 12, and a re-sealing surface sealing a gap between the electrode assembly accommodation part and the gas pocket part.
A sealing gap 14 is provided in a full-width direction of the pouch 10 (left and right direction of the pouch as viewed in
The sealing gap 14 requires a certain width to ensure safety, and thus, it is necessary to measure whether the sealing gap secured in the pouch is accurately secured. Here, a device for measuring the sealing gap for the secondary battery according to a first embodiment of the present invention may be used.
Hereinafter, the device for measuring the sealing gap for the secondary battery according to the first embodiment of the present invention will be described in detail with reference to the accompanying drawings.
The device for measuring the sealing gap for the secondary battery according to the first embodiment of the present invention is configured to measure the sealing gap disposed between the electrode assembly accommodation part and the sealing part of the pouch.
That is, as illustrated in
The first measurement device 100 is configured to acquire an inner start point and an outer end point of the sealing part.
That is, the first measurement device 100 acquires a sealing width S through the inner start point a and the outer end point b of the sealing part 13 provided in the pouch. In addition, a first reference origin point O1 is set within the sealing width S.
The sealing of the pouch is performed from the electrode assembly accommodation part toward the gas pocket part. A point at which the sealing starts is referred to as the inner start point a, and a point at which the sealing is ended is referred to as the outer end point b.
For example, the first measurement device 100 include a first displacement sensor 110 and a second displacement sensor 120, the first displacement sensor 110 and the second displacement sensor 120 are provided to correspond to both sides (upper and lower portions of the pouch when viewed in
Referring to
Each of the first displacement sensor 110 and the second displacement sensor 120 may be a line laser sensor. The line laser sensor refers to a device such as a scanner that reads information such as characters and figures existing on a surface of a paper or object.
The first measurement device 100 may further include a first vertical moving member 130. That is, the first vertical moving member 130 moves the first and second displacement sensors 110 and 120 toward both the surfaces of the pouch (top and bottom surfaces of the pouch when viewed in
In addition, the first measurement device 100 may further include a first full-width moving member 140. That is, the first full width moving member 140 moves the first and second displacement sensors 110 and 120 in the full-width direction of the pouch (a left and right direction of the pouch when viewed in
The origin point structure 200 provides a vertical reference surface corresponding to a point that is moved by a predetermined first distance X1 from a first reference origin point O1 disposed between the inner start point and the outer end point in the direction of the electrode assembly accommodation part.
That is, the origin point structure 200 is configured to set a second reference origin point O2 for measuring the sealing gap, and a vertical reference surface 210 disposed at a point moved by the first distance X1 from the first reference origin point O1 in the direction of the electrode assembly accommodating part is provided. In addition, the origin point structure 200 moves the vertical reference surface 210 horizontally from the first reference origin point O1 toward the electrode assembly accommodation part by the first distance X1 and then set the point as the second reference origin point O2.
Here, the vertical reference surface 210 sets the second reference origin point O2 at a point that is not disposed within the sealing width S. This is done for preventing a measurement error from occurring due to the vertical reference surface when measuring the sealing width through the first and second displacement sensors 110 and 120.
Particularly, the origin point structure 200 may further include a horizontal reference surface 220 for locating the first and second displacement sensors 110 and 120 and the third displacement sensor 310 on the same vertical surface.
That is, the horizontal reference surface 220 extends long from a lower end of the vertical reference surface 210 in the direction of the sealing width, and a through-hole 221 through which the beam irradiated from the first displacement sensor 110 passes is defined. Thus, in the origin point structure 200, the beam of the third displacement sensor 310 is irradiated to the vertical reference surface 210, and the beam of the first displacement sensor 110 is irradiated to the through-hole of the horizontal reference surface 220. Thus, the first and second displacement sensors 110 and 120 and the third displacement sensor 310 may be adjusted to be disposed on the same line, and as a result, an occurrence of errors in measuring the sealing width may be minimized.
The second measurement device 300 is configured to acquire a second distance X2 from the vertical reference surface to the electrode assembly accommodation part.
That is, referring to
The second measurement device 300 may further include a second vertical moving member 320. The second vertical moving member 320 allows the third displacement sensor 310 to ascend or descend so that the third displacement sensor 310 irradiates a beam toward the vertical reference surface 210 of the origin point structure 200. Thus, a position of the third displacement sensor 310 may be accurately adjusted so that the beam of the third displacement sensor 310 is irradiated to the vertical reference surface 210 of the origin point structure 200.
In addition, the second measurement device 300 may further include a second full-width moving member 250. The second full-width moving member 250 may move the third displacement sensor 310 forward or backward toward the pouch in order to adjust a distance between the third displacement sensors 310 based on the vertical reference surface 210. Thus, the distance between the vertical reference surface 210 and the third displacement sensor may be adjusted.
The controller 400 is configured to acquire the sealing gap based on the first distance X1, the second distance X2, and the third distance X3 from the inner start point to the first reference origin point O1.
That is, the controller 400 sets the first reference origin point O1 between the inner start point a and the outer end point b and acquires the third distance X3 from the inner start point a to the first reference origin point O1. The sealing gap may be acquired based on the first distance X1, the second distance X2, and the third distance X3.
For example, the controller 400 may acquire a value acquired by subtracting the third distance X3 from the sum of the first distance X1 and the second distance X2 as the sealing gap 14.
The controller 400 may set the first reference origin point O1 at a central point of the sealing width S. In this case, the distance between the inner start point and the first reference origin point and the distance between the outer end point and the first reference origin point are symmetrical to each other to improve efficiency of calculation.
When the inner start point a and outer end point b of the sealing part 13 measured by the first displacement sensor 110 and the second displacement sensor 120 do not match each other, the controller 400 sets overlapping points between the inner start point a and the outer end point b of the sealing part 13, which are respectively measured by the first displacement sensor 110 and the second displacement sensor 120, as the inner start point a and the outer end point b of the sealing part 13.
That is, when an inner start point a1 and an outer end point b1, which are measured by the first displacement sensor 110 match with an inner start point a2 and an outer end point b2, which are measured by the second displacement sensor 120, the controller 400 set overlapping points between the inner start point and the outer end point of the sealing part, which are measured by the first displacement sensor 110 and the second displacement sensor 120 as the inner start point and the outer end point of the sealing part.
In other words, referring to
The controller 400 acquires a thickness of the sealing width based on the distance between the sealing width measured by the first displacement sensor 110 and the sealing width measured by the second displacement sensor 120. Thus, the thickness of the sealing width may be accurately measured without an additional device.
The controller 400 may determine that the sealing gap 14 measured by the second measurement device 300 as defective, if it is less or greater than the previously input sealing gap. Thus, defects in the sealing gap disposed in the pouch may be accurately measured and inspected. The input sealing gap may be set according to a size of the pouch and a capacity of the electrode assembly.
Therefore, the device for measuring the sealing gap for the secondary battery according to the first embodiment of the present invention may include a first measurement device 100, an origin point structure 200, a second measurement device 300, and a controller 400 to accurately measure the sealing gap provided in the pouch.
Hereinafter, a method for measuring a sealing gap for a secondary battery according to the first embodiment of the present invention will be described.
As illustrated in
That is, the method for measuring the sealing gap for the secondary battery according to the first embodiment of the present invention includes a first measurement process, an origin point setting process, a second measurement process, and a sealing gap measurement process.
In the first measurement process, a first measurement device 100 is used, and the first measurement device 100 includes a first displacement sensor 110 and a second displacement sensor 120.
That is, in the first measurement process, as illustrated in
In other words, the first measurement step includes a first process of measuring an inner start point and an outer end point of the sealing part by irradiating beam on one surface of the pouch, and a second process of measuring an inner start point and an outer end point of the sealing part by irradiating beam on the other surface of the pouch.
In more detail, referring to
Here, the first reference origin point may be set at a center point of the sealing width.
In the first measurement process, if the inner start points and the outer end points of the sealing part provided on both the surfaces of the pouch do not match, the points at which the inner start point and the outer end point of the sealing part provided on both the surfaces of the pouch overlap each other are set as the inner start point and outer end point of the sealing part, respectively.
That is, if the inner start points and the outer end points of the sealing part measured in the first process and the second process do not match, the first measurement process further includes a third process of setting the points at which the inner start point and the outer end point of the sealing part overlap each other as the inner start point and the outer end point of the sealing part, respectively.
For example, in the first measurement process, referring to
The first measurement process further includes a process of acquiring a thickness of the sealing width based on the distance between the sealing width measured in the first process and the sealing width measured in the second process. That is, the thickness of the sealing width may be acquired based on the distance between the sealing width measured by the first displacement sensor 110 and the sealing width measured by the second displacement sensor 120.
In the first measurement process, after setting the first reference origin point O1 between the inner start point a and the outer end point b, a third distance X3 between the inner start point a and the first reference origin point O1 is acquired.
The origin point setting process uses an origin point structure 200, and the origin point structure 200 includes a vertical reference surface 210 and a horizontal reference surface 220.
That is, in the origin point setting process, as illustrated in
In the origin point setting process, a beam irradiated from the first displacement sensor 110 passes through a through-hole 221 formed in the horizontal reference surface 220 of the origin point structure 200, and thus, the first and second displacement sensors 110 and 120 and the third displacement sensor 310 to be described later may be disposed on the same vertical surface. Here, the horizontal reference surface 220 extends in the sealing width direction from the lower end of the vertical reference surface 210. Thus, in the origin point structure 200, the beam of the third displacement sensor 310 is irradiated to the vertical reference surface 210, and the beam of the first displacement sensor 110 is irradiated to the through-hole of the horizontal reference surface 220. Thus, the first and second displacement sensors 120 and the third displacement sensor 310 may be adjusted to be disposed on the same line, and as a result, an occurrence of errors in measuring the sealing width may be minimized.
The second measurement process uses a second measurement device 300, and the second measurement device 300 includes a third displacement sensor 310.
That is, in the second measurement process, a beam is irradiated toward the vertical reference surface 210 to set a point at which the vertical reference surface 210 is disposed as the second reference origin point O2, and then, the beam is irradiated to the electrode assembly accommodating part to pass through the second reference origin point O2, thereby acquiring the second distance X2 from the second reference origin O2 to the electrode assembly accommodating part 11.
In the second measurement process, the second reference origin point O2 is set so as not to be disposed between the inner start point and outer end point of the sealing part.
As illustrated in
That is, in the sealing gap measurement process, a value acquired by subtracting the third distance X3 from the sum of the first distance X1 and the second distance X2 may be acquired as the sealing gap.
The sealing gap measurement process may further include an inspection process of determining whether the measured sealing gap is defective.
That is, in the inspection process, if the measured sealing gap is less or greater than a previously input sealing gap, it is determined as a defect.
Therefore, in the method for measuring the sealing gap for the secondary battery according to the first embodiment of the present invention, the sealing gap may be accurately measured, and whether the sealing gap is defective may be accurately inspected.
Hereinafter, in descriptions of another embodiment of the present invention, constituents having the same function as the above-mentioned embodiment have been given the same reference numeral in the drawings, and thus duplicated description will be omitted.
As illustrated in
The first measurement device, the origin point structure, the second measurement device, and the controller have the same configurations as the first measurement device, the origin point structure, the second measurement device, and the controller of the device for measuring the sealing gap for the secondary battery according to the first embodiment, and thus, redundant descriptions thereof are omitted.
Here, the device 1000 for measuring the sealing gap for the secondary battery according to the second embodiment of the present invention includes a jig device 410 on which a pouch is disposed and a guide device 500 that slidably moves the first and second measurement devices 100 and 300 in a full-length direction of a pouch.
The jig device 410 fixes the pouch without movement while disposing the pouch thereon.
The guide device 500 moves the jig device 410 in the full-length direction of the pouch to inspect whether the sealing gap formed in the pouch is defective on the whole. On the other hand, the guide device 500 includes a guide rail 510 formed in the full-length direction of the pouch, and a guide member 520 movably coupled to the guide rail 510 to move the jig device along the guide rail.
Therefore, the device for measuring the sealing gap for the secondary battery according to the second embodiment of the present invention may measure the entire sealing gap formed in the full-length direction of the pouch to inspect whether the sealing gap is defective on the whole.
Accordingly, the scope of the present invention is defined by the appended claims more than the foregoing description and the exemplary embodiments described therein. Various modifications made within the meaning of an equivalent of the claims of the invention and within the claims are to be regarded to be in the scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2022-0035013 | Mar 2022 | KR | national |
| 10-2023-0036787 | Mar 2023 | KR | national |
The present application is a national phase entry under 35 U.S.C. § 371 of International Application No. PCT/KR2023/003749, filed on Mar. 21, 2023, which claims priority from Korean Patent Application Nos. 10-2022-0035013, filed on Mar. 21, 2022, and 10-2023-0036787, filed on Mar. 21, 2023, all of which are incorporated herein by reference.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2023/003749 | 3/21/2023 | WO |
