The present invention relates to growing plants.
For decades scientists have delved ever deeper into the inner workings of plants, and particularly into those processes that are driven by the chemical capture of light energy. At the same time, research into new methods for converting electricity into light of particular wavelengths has led some engineers to try to produce artificial lighting which promotes plant growth. Until recently this has meant modifying energy inefficient “white light” sources to produce more light at wavelengths known to promote plant growth and health. This hybrid technology, in which the bulk of the light from these augmented “plant grow lights” can't be used efficiently by plants, has dominated the market for four decades.
While electricity was abundant and cheap, these “old school” plant grow lights, based mainly on HID, high pressure sodium, or fluorescent style lamps, were acceptable despite their imperfections. But they still have many shortcomings. They typically convert only 10-15% of electrical energy into light, and only a very small portion of that light can be used by plants. Some of them, particularly the HID lamps, emit short wavelength UV light which is damaging to both the plants being grown under them and the people tending the plants. All of these lamps generate waste heat which must be eliminated to prevent damage to the plants they illuminate, adding to their operational cost. They contain environmentally damaging metals, are fragile, and have a short operating life.
As electricity supplies fail to keep pace with demand, leading to ever higher prices, the need for more efficient plant growing lights increases. The latest generation of high output LEDs, with their narrow light output wavelengths, are a good choice for creating the next generation of plant grow lighting. Most LED plant grow lighting systems available today can only be used in a laboratory. The others, while claiming to be useful to commercial plant growers, are merely modifications of the laboratory-specific systems.
No one has yet developed an efficient LED-based plant growing light that is amenable to both home lighting design and commercial plant production. By utilizing an LED lamp as a bulb, which can be used in industry standard lighting fixtures, the present invention provides a product that has universal appeal and marketability. The present invention further provides a lamp that can be manufactured inexpensively with readily available parts for both home and commercial use.
The preferred power source is the subject of utility patent application Ser. No. 10/397,763 filed Mar. 26, 2003 and entitled USE OF TRACK LIGHTING SWITCHING POWER SUPPLIES TO EFFICIENTLY DRIVE LED ARRAYS.
A key part of the research of the present invention involved the determination of which light frequencies or wavelengths would produce superior plant growth results. Each plant pigment absorbs light at one or more specific wavelengths. The areas of peak absorption for each pigment are narrow, and the measurements made with pigments concentrated in a test tube are different than those done on living plants. The wavelength of the light used determines it's energy level, with shorter wavelengths having greater energy than longer wavelengths. Thus each absorption peak, measured by the wavelength of light at which it occurs, represents an energy threshold that must be overcome in order for the process to function.
There are many peaks of light absorption in the pigments found in plants, and ideally it would be best to match them each with the most appropriate LED. But this is not practicable because of the limited desired area available in the lamp being designed, and because LEDs are not available in every wavelength of the spectrum. The compromise is to see what LEDs are readily available and match them, as well as one is able, to groups of closely matched pigment absorption peaks, while striving to meet the minimum requirements of plants for healthy growth.
A patent search turned up U.S. Pat. Nos. 5,278,432 and 5,012,609, both issued to Ignatius et al., who suggest LED plant radiation very broadly within bands 620-680 or 700-760 nm (red) and 400-500 nm (blue). After a year and a half of research, three specific light wavelengths that produced the best plant growth results were discovered.
660 nanometers (nm) is the wavelength that drives the engine of the photosynthetic process. The 680 nm wavelength is perhaps closer to the peak absorption wavelength of one of the two chlorophylls found in higher plants. However, at 680 nm the absorption curve of the second chlorophyll is missed, and furthermore the output curve of a 680 nm LED has a fair amount of light output above 700 nm, which is known to cause unwanted morphological changes to plants. LEDs of 680 nm output are also rare in the marketplace, making them relatively expensive. The choice of a 660 nm first wavelength component is a compromise wavelength commonly used in plant growing research, which supplies energy to both types of chlorophyll without emitting enough light above 700 nm to adversely affect plant growth.
The 620 nm LEDs used in the aforesaid Ignatius et al. patents, are meant to provide the light energy for photosynthesis, but a look at the absorption spectrum for the two chlorophylls shows that this wavelength falls almost entirely outside the absorption curve for chlorophyll.
The research of the present invention showed better results using LEDs of 660 nm and 612 nm rather than the wavelengths of 620 nm and 680 nm. Beneficially, LEDs of 660 nm are also readily available in the market, and are very inexpensive.
A second 612 nm wavelength component was selected not to promote photosynthesis, but to match one of the peaks of the carotenoids. As noted in “Influence of UV-B irradiation on the carotenoid content of Vitis vinifera tissues,” C. C. Steel and M. Keller (http://bst.portlandpress.com/bst/028/0883/bst028883.htm), “carotenoid synthesis . . . is dependent upon the wavelength of visible light, and is diminished under yellow and red filters.”
By providing the orange 612 nm light, we not only promote creation of carotenoids, which are required for plant health, but also add a little to photosynthesis, since the carotenoids pass their absorbed energy to chlorophyll. Carotenoids are required for plant health due to their ability to absorb destructive free radicals, both from solar damage and from chlorophyll production, whose precursors will damage plant tissue in the absence of the carotenoids. During research it was found that, beneficially, test plants turned a deeper green, i.e. produced more chlorophyll, with the addition of our 612 nm light component. This ability to increase a plant's chlorophyll content with this specific light wavelength is an important aspect of our invention.
Blue light of about 465 nm, this wavelength being non-critical, is strongly absorbed by most of the plant pigments, but is preferably included as the third component in the present invention lamp to support proper photomorphogenesis, or plant development. Any LED near this wavelength will work as well, but the 470 nm LEDs are commonly available and less expensive than many other blue LEDs.
Regarding the proper proportion for each wavelength, it is known, from independent laboratory research, that a blue/red proportion of 6-8% blue to red is optimal. In sunlight the blue/red light proportion is about 30%, but this is not required by plants. More than 8% blue light provides no additional benefit, but adds to the cost of the device since blue LEDs are among the most expensive to manufacture. In our device we include about 8% blue light, which is near optimal for plant development while offering the greatest cost savings. Research showed that best results were obtained when the output of the 612 nm orange LEDs in the present invention device was added to the output of the 660 nm red LEDs when calculating the most desired blue/red proportion.
The lamp of our invention is intended to deliver a well mixed blend of all three of the wavelengths used to the plant it is illuminating. Other devices which are intended to grow plants with LEDs solve this problem by creating alternating rows of each wavelength of LED used, with each LED string being composed of LEDs of the same wavelength. In these other devices, though, the LEDs are arranged in a square or rectangular block, matching the shape of the device itself. In our case, with a circular design, this is not the most effective way to align the LEDs.
To improve the manufacturability of the circular lamp of the present invention, it proved better to use LED strings that mixed wavelength, i.e. instead of putting the 660 nm LEDs into their own strings, strings that contain both 660 nm and 612 nm LEDs, and in one string use all three wavelengths. Normally this isn't done because it offers a greater potential for having a “current hogging” LED alter the string's designed operating characteristics. Current hogs can be a problem even when all of the LEDs in a string are of the same wavelength and manufacture, but when the string is composed of a mixture of wavelengths the chances of having this problem are increased. LED strings of mixed wavelength are to be used when the supplied voltage and current is tightly controlled.
Regarding prior art found during the patent search, the mounting and plug in of an LED array light module in a MR-16 or the like fixture is disclosed in Lys U.S. Pat. No. 6,340,868 in FIGS. 20 and 21. Lys teaches the use of these LED array modules for accelerating plant growth; see FIGS. 92A and 92B. Lys also teaches in FIG. 22 the use of a 24 volt DC module for energizing three LED strings connected in parallel. Lowrey U.S. Pat. No. 6,504,301 discloses an MR-16 outline package for a mixed wavelength LED arrangement; other lighting packages such as MRC-11 etc. are mentioned in his specification col. 7. Okuno U.S. Pat. No. 4,298,869 discloses a conventional lamp screw in fixture for three parallel LED strings of two volt LEDs supplied by 19.5 volts. The concept of placing the LEDs very close to the plants as they generate little heat is taught in col. 1 of U.S. Pat. No. 6,474,838.
Advantages of One or More Embodiments of the Present Invention
The various embodiments of the present invention may, but do not necessarily, achieve one or more of the following advantages:
These and other advantages may be realized by reference to the remaining portions of the specification, claims, and abstract.
Brief Description of One Embodiment of the Present Invention
It is a feature of the invention to provide a lamp for plants that includes a first set of orange light emitting diodes that have a peak wavelength emission of about 612 nanometers, a second set of red light emitting diodes that have a peak wavelength emission of about 660 nanometers and a third set of blue light emitting diodes that have a peak wavelength emission of about 465 nanometers. The lamp also includes a green light emitting diode that has a peak wavelength that is between 500 and 600 nanometers. The green light emitting diode provides a human observer with an indication of general plant health.
Another feature of the invention is to provide a method of determining plant health that includes providing a light emitting diode lamp that emits green light that has a wavelength between 500 and 600 nanometers. A plant is illuminated with incident light generated by the lamp. The light reflected from the plant is viewed by an observer to give an indication of plant health.
Additional features of certain embodiments of the invention will further be described below. It is to be understood that the invention is not limited in its application to the details of the construction and to the arrangement of the components set forth in the following description or as illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Finally, it is understood that the scope of the present invention is to be determined by reference to the issued claims and not by whether a given embodiment meets every aspect of this brief summary or satisfies every deficiency or problem with the prior art as noted above.
Certain embodiments of the invention are shown in the following drawings where:
a discloses a table for use in understanding
a and 5b, 6, and 7a and 7b, show various aspects of controlling growth rates employed in connection with the invention.
a discloses a table for use in understanding
a discloses a table for use in understanding
a discloses a table for use in understanding
a discloses a table for use in understanding
a discloses a table for use in understanding
a discloses a table for use in understanding
In the following detailed description of the embodiments, reference is made to the accompanying drawings, which form a part of this application. The drawings show, by way of illustration, specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
Five light wavelengths commonly known to match the absorption peaks of plant pigments were identified: 430 nm (blue, near ultraviolet), 450 nm-470 nm (blue), 570 nm (lime green), 610 nm (orange), and 660 nm (red). The experimental efforts in turning theory into practice to select the best components, was anything but straightforward, and has taken the better part of a year to bring to its current level of development. The final test results have allowed the elimination of the 570 nm lime green LED. This left the following mix in one embodiment:
It was determined that the superior results were not caused by the 570 nm green LEDs, and the results were substantially improved using the wavelength mix shown above. The number of variables being tested made it difficult to isolate the exact effects caused by the different light wavelengths used, and it has only just become apparent that the 570 nm light wavelength was superfluous.
Research into plant growth using this final light frequency mix showed it gave superior results over the earlier research. The plants grown, particularly cotton and miniature roses, became dark green (i.e. generated large amounts of chlorophyll), had broad rather than narrow leaves, maintained healthy leaves in the under story of the leaf canopy, and had short leaf internodes, while growing vigorously.
The graph of
As shown in
The circuit of
LEDs are manufactured to emit light with a particular viewing angle, or beam spread. Typically the narrower the beam spread the higher the light pressure or intensity produced, and vice versa. If the beam spread is too narrow, the light from adjacent LEDs may not overlap, leaving gaps in the illumination area. For a plant growing light this would not be appropriate. Conversely, if the beam spread is too wide, the illumination area will be too large, covering areas beyond the plant's leaf canopy, so a great deal of light will be wasted. LEDs were selected which would, in an embodiment for general use, provide a circle of illumination approximately 10-12 inches wide at a distance of ten inches from the light source. Since one of the embodiments is smaller than 3″ in diameter, 100% illumination coverage of many size areas for commercial use and in the home is possible.
Growers employing artificial light sources for growing plants are cautioned to use fluorescent lighting only for seedlings, and to switch to High Intensity Discharge or High Pressure Sodium lamps after the plants are 12″ to 18″ tall. Fluorescent lighting is preferred because of its lower energy cost, but it has such a low light output that none of the light striking the upper leaf canopy can penetrate to the lower leaves, causing spindly growth. HID and HPS lights produce adequate light to penetrate a number of layers of leaf canopy, but at a much higher energy cost. The high temperature of HID and HPS lighting (the quartz envelope of the bulb exceeds temperatures of 1500 degrees F.) is also more dangerous for the immature stems and leaves of seedlings.
Unlike conventional light bulbs, LEDs are manufactured to produce a directed beam of light, with a viewing angle, or beam spread, ranging from as little as 5 degrees to over 120 degrees. The present invention takes advantage of this characteristic of LEDs to produce a plant growing light source which combines low power consumption with the ability to penetrate the upper leaf canopy and provide adequate light to lower leaf levels.
As shown in
These beam angles may vary somewhat depending on the distance of the plants from the lamps. For example, the lamp may be mounted upon the ceiling of a home and directed at a plant on a table. In this case the angles will be reduced from 30/15 degrees but the preferred ratio of beam angles of two to one will remain. Where the lamp is directly mounted upon an aquarium tank having plants therein for example, the beam spread angles could be increased rather than decreased.
At a distance of ten inches from a plant, the distance at which tests were conducted, the lamp of
Inventory Control by Adjusting Plant Growth Rate
It is known that the amount of 470 nm blue light reaching a plant affects its morphology, i.e. a low amount of 470 nm light produces longer stem internodes, while a larger amount of 470 nm light produces shorter stem internodes. It is also known that because LED lighting is much cooler than conventional plant lighting sources, an LED-based plant light can be placed much closer to a plant than a conventional plant light, with a resulting increase in light intensity falling on the plant's leaves. It was found that plants tend to grow to within an inch or so of the light, slowing as they approach the lamp (i.e. the stem internode length continues to decrease as the light intensity increases when the plants grow closer to the light source), until they nearly stop growing when within an inch or so of the lights. This is an important feature of the present invention for commercial plant growing operations, where plants which overgrow their pots can't be sold and are typically discarded. Thus, this feature of the present invention would allow a commercial greenhouse to maintain their plants at their optimum size for an extended period simply by lowering the lights to a point near the tops of the plants.
As shown in
Thus, during an extended time period of typically several weeks, it is possible to selectively position LED lamps having a substantial amount of blue light at varying distances from growing plants for controlling plant growth rates that vary with said distances. This takes advantage of the property of LEDs to remain cool so that they can be positioned close to the tops of the plants as described above.
Plant Health Indicator Embodiment
Previously, developing an artificial light for growing plants was based upon starting with an existing lamp used for general purpose area lighting and modifying the lamp to improve light output in light spectra that are useful for plant growth and development. The result was a light that served the dual roles of general purpose lighting as well as enhanced plant growing capabilities. These lamps were moderately useful for growing plants, while remaining very good at illuminating a given space and the items within it. The net result was that these same plant growing lamps also presented to the human eye good visual information about the health of the plants grown beneath them.
The development of light emitting diode (LED) technology allowed lamp manufacturers the ability to select specific light frequencies to narrowly target plant growth and development spectra. While this made artificial plant growing lights more efficient because nearly all of the light shining on the plants was absorbed by them, it also eliminated many of the wavelengths that are sensed by the human eye. The light reflected off the plants gave a visual cue to a human to quickly determine the general health of the plants being grown under artificial lights. Under LED lamps targeted to specific light frequency for plants, the plants appear dark grey to a human eye.
A key part of the research of the present invention involved the determination of which light frequencies or wavelengths from a plant light would produce the desired human visual feedback. The determination was based upon light reflection off of plant leaves and growing plants to determine general plant health using light emitting diode devices and designs.
Certain light frequencies when reflected off of a plant can provide an indication of general plant health to a human observer. The light frequencies needed to provide the appropriate visual plant health information are not absorbed by plants, and are typically light frequencies to which the human eye is most sensitive. Thus these light frequencies, when carefully selected, can be added to a light emitting diode plant growing light as a very small proportion of the light being emitted by the lamp, maintaining its overall efficiency while greatly improving the esthetic appearance of the plants grown under them.
Human color vision (photopic) peaks between 500 nanometers and 600 nanometers. This human vision frequency range encompasses the colors from bluish green to green to yellow. The frequency range between 500 nanometers and 600 nanometers is also the least absorbed light frequencies by plants. This fact is evident in the typical green to yellow appearance of plant leaves in a naturally lit environment. The frequency range of 500 to 600 nanometers is therefore the ideal frequency range for reflecting off of plant leaves in order for a human to obtain an indication of general plant health when using light emitting diodes as a plant growing light source.
Referring to
Light emitting diode 102 would be connected to a power source as previously described for lamp 11. In the example shown in
Turning now to
Reflected light rays 108 are reflected by leaves 84 and are scattered in multiple directions. Reflected light rays 108 can be scattered such that they are received by the eye 112 of a human observer 110. From the reflected light rays 108, the human observer 110 is readily able to determine the general plant health of plant 81.
With continued reference to
Reflected light rays 108 can be scattered such that they are received by sensor 405 and converted into an electrical signal. The electrical signal is received by computer 410. A human observer can therefore view an image of light rays 108 on a video display 420 and is readily able to determine the general plant health of plant 81. Computer recognition system 400 allows for the observation of plant health to be performed remotely from the plant growing location.
Computer system 400 can also make a determination of general plant health without a human observer. Computer system 400 can be programmed with software that can analyze data received from sensor 405 and make a determination of plant health. The results of the software analysis can be provided as a report to a human. Alternatively, the results of the software analysis can be coupled through computer 410 to control various plant growing variables. For example, computer 410 could be installed in a greenhouse and connected with lighting and watering controls such that the amount of light and water received by plants in the greenhouse is automatically adjusted based upon the software analysis.
Referring to
An alternative plant growing lamp 140 is shown in
Referring to
Alternative Beam Spread Angle Embodiments
Turning to
Turning to
While beam spread angle pairs of 15 to 45 degrees were illustrated, it is to be appreciated that other beam spread angle combinations can be used in the plant growth lamp of the present invention. For example, the following beam spread pair for the LEDs can be used:
While beam spread angle pairs of 8 to 45 degrees were illustrated, it is to be further appreciated that any beam spread combination either alone or in combination between 5 and 120 degrees can be used in the plant growth lamp of the present invention.
Although the description above contains many specifications, these should not be construed as limiting the scope of the invention but as merely providing illustrations of some of presently preferred embodiments of this invention. Thus, the scope of the invention should be determined by the issued claims and their legal equivalents rather than by the examples given.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/437,159, filed May 13, 2003, now U.S. patent publication number 2004/0230102. This application is hereby expressly incorporated by reference in its entirety.
Number | Date | Country | |
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Parent | 10437159 | May 2003 | US |
Child | 11189244 | Jul 2005 | US |