The present document relates to a method for preparing a piping bag set for pre-filling. More particularly, the document relates to a method for opening a hermetically sealed empty piping bag prior to a filling step.
When preparing piping bags for pre-filling the bags are usually separated individually from e.g. a continuous web comprising numerous piping bags. The individual bag may then be filled, or strictly speaking pre-filled, with substances in a substantially viscous liquid or fluid form, e.g.
foodstuffs, glue, cement, plaster; and subsequently sealed shut. This operation is usually time consuming as one bag at a time must be separated from the web of piping bags and arranged such as to allow for the liquid to be filled in the individual piping bag. Piping bags made in accordance with WO2005115162A1 may, as disclosed therein, be provided, at its open end, with a weaker welding joint, which is such that upon tearing along the severance mark separating the piping bags along their openable ends, each piping bag remains closed until a user deliberately opens it. This weaker welding joint can be achieved at a low temperature and under mechanical pressure.
While the weaker welding joint is advantageous from a hygiene perspective—the piping bag remains hermetically sealed and free from contaminants until deliberately opened—it may nevertheless present a problem when the piping bag is to be prefilled in an automated pre-filling line, especially when attempting to open the bag using a vacuum-based gripping device. With the hermetic seal, a vacuum on the inside of the bag will require a great force to be applied on the outside for the bag to open. Such a great force may not be possible to apply using a vacuum, especially if the piping bag surface is slightly rough, as the one disclosed in WO2005115162A1.
Hence, there is a need for an improved device and method for opening a piping bag.
It is an object of the present disclosure to provide a device and method for opening a piping bag in connection with prefilling.
The invention is defined by the appended independent claims, with embodiments being set forth in the dependent claims, in the following description and in the drawings.
According to a first aspect, there is provided a device for opening a piping bag for pre-filling. The device comprises first and second gripping surfaces, adapted for clamping an openable end of the piping bag therebetween, wherein the gripping surfaces, while in clamping engagement with the piping bag, are movable relative to each other in a direction substantially parallel with said gripping surfaces.
Such a device is able to cause the film forming the piping bag to become wrinkled, and thus the weld sealing the bag is sheared and broken.
The device may further comprise first and second gripping members, with each of the gripping members carrying the respective gripping surface. The gripping members may be movable between an open position and a clamping position, for clamping the piping bag between the gripping surfaces.
At least one of the gripping surfaces may be provided with a material portion providing increased friction relative to the piping bag, as compared with a base material of the gripping member.
At least one of the gripping surfaces may present at least one vacuum connection adapted for engaging a surface portion of the piping bag.
The gripping surfaces may have substantially complementary shapes.
One of the gripping members may be substantially stationary, while another one of the gripping members may be movable.
The substantially stationary gripping member may present first and second gripping surfaces, and the device may further comprise a pair of movable gripping members, each presenting a respective gripping surface being arranged to cooperate with a respective one of the first and second gripping surfaces.
According to a second aspect, there is provided a method for opening a piping bag for pre-filling. The method comprises clamping an openable end of the piping bag between a pair of gripping surfaces, moving the gripping surfaces relative to each other in a direction substantially parallel with at least one of said gripping surfaces, while the openable end of the piping bag remains clamped, and subsequently moving the gripping surfaces away from each other, while each gripping surface is in engagement with a respective portion of the piping bag.
The method can be used with any piping bag, but it is particularly advantageous for use with a piping bag having an openable end, which is hermetically sealed prior to being opened. Such hermetical sealing may be provided by e.g. a weak weld, as described above.
The engagement of the gripping surfaces may be achieved using a vacuum operating against a surface of the piping bag.
The piping bag may, prior to the clamping step, be hermetically sealed.
a-5b are schematic plan views of piping bag blanks.
a-6h are schematic views illustrating an operating cycle of the device of
Each gripping surface 2a, 2b, 2c, 2d is provided with at least one vacuum nozzle 6 (
In the illustrated embodiment, the first and third gripping members 3a, 3c may be movable in a respective direction Dg, while the second gripping member 3b may be substantially stationary.
Hence, when a piping bag is clamped between a pair of gripping surfaces 2a, 2b; 2c, 2d, the slidable members 5 may perform a sliding movement, which may assist in breaking the weak weld at the openable portion of the piping bag.
Each gripping surface 2a, 2b, 2c, 2d may be provided with, or formed of, a material which increases the friction against the piping bag. Examples of such materials include polymer materials and rubber or rubber-like materials (e.g. TPE). It would be conceivable to use a woven or nonwoven fabric, a flocked material or even a rough, soft and/or tacky material.
a schematically illustrates a piping bag blank 20, in the form of a tubular film portion, which is collapsed to a substantially planar state provided with a plurality of welds and severance marks such that, when individual piping bags 20″ are separated from the blank 20, each individual piping bag will present an openable end 21 and an oblique welded side 22.
b schematically illustrates a piping bag blank 20, from which a pair 20′ of piping bags has been separated. The pair 20′ of piping bags is still connected along the severance mark at their oblique welded sides 22.
Referring to
The first gripping member 3a may be rotatable R1 about a horizontal axis which is substantially parallel to the first gripping surface 2a. Furthermore, the first gripping member may be displaceable both vertically and horizontally, as illustrated by the arrow F1.
The third gripping member 3c may be rotatable R2 about a horizontal axis which is substantially parallel to the fourth gripping surface 2d. Furthermore, the third gripping member may be displaceable at least substantially vertically, as illustrated by arrow F2. A feeder 7 may be arranged to supply piping bag blanks 20, e.g. in the form of a roll. The piping bag blanks may be fed in a direction Df, as illustrated. A cutter or separator 8 may be provided to provide separation of a pair 20′ of piping bags which are to be filled by the device.
In a first step, the first gripping member 3a is rotated about 90° counter clockwise and displaced to its feed position as illustrated in
When the gripping members 3a, 3c are in their respective feed position, a pair 20′ of piping bags is fed from the feeder 7 and separated from the blank 20, such that a respective openable end of the piping bags 20″ is grippable by the vacuum connection 6 at the respective gripping surface 2a, 2d of the respective gripping member 3a, 3c. The vacuum connections 6 are then operated to provide a vacuum at the respective gripping surface 2a, 2d, such that the respective openable end 21 of the piping bag 20″ forming the piping bag pair 20′ is held firmly to the gripping surface 2a, 2d by means of the vacuum.
Referring to
As the piping bags 20″ are still attached to each other along the oblique weld/severance mark 22, they will need to be separated from each other to the configuration illustrated in
e illustrates the device 1 as seen from above. With the openable ends 21 of the piping bags 20″ clamped between the gripping surfaces 2a, 2b; 2c, 2d, the slidable members 4 have been actuated and caused to perform a sliding movement in a direction Do parallel with the respective gripping surface 2b, 2c. As the friction between the gripping surfaces and the piping bag surface will counteract relative movement between the piping bag surface and the respective gripping surface, a movement will instead be provided between the film portions forming the respective half of the collapsed tube. This movement will cause the film portions to wrinkle and the weak weld sealing the openable end 21 of the piping bag 20″ to break to a sufficient extent, such that the piping bag 20″ can be opened by the gripping members moving Dg away from each other while portions of the bags are being held by the respective vacuum connection 6. The bags 20″ will then be opened and held between the gripping surfaces 2a, 2b; 2c, 2d, as illustrated in
As illustrated in
In the event that a piping bag nozzle part is to be provided, e.g. as disclosed in EP0757006A, an inner part of this may be dropped into the piping bag prior to, or in connection with, the filling of the piping bag with the flowable product.
Referring to
After filling and sealing, the filled piping bags 20″ may be released from the clamp between the gripping members 3a, 3b, 3c and allowed to drop or slide onto a conveyor device for further transportation and packaging. Other types of conveying arrangements can be used.
It is noted that further functions may be provided in connection with the filling operation, such as marking or printing of the bags. For example, a “best before” date may be printed on the bag in connection with it being filled.
The gripping surfaces 2a, 2b, 2c, 2d may be planar, as disclosed herein.
In any event, each pair of interacting gripping surfaces 2a, 2b; 2c, 2d may have complementary shapes, such as concave/convex, etc, as long as it is possible for the gripping surfaces to perform a relative movement while the gripping surfaces 2a, 2b; 2c, 2d are in engagement with each other.
The system controller 10 may be arranged to control the entire system disclosed herein: movements Dg, F1, F2, R1, R2 of gripping members 3a, 3b, 3c, movements Do of slidable members 4, feeder 7 (Df), actuation of vaccum source V, actuation and movement Dp of filling device 9, actuation of welding device 11a, 11b, and actuation of any conveying device.
Number | Date | Country | Kind |
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1050338-1 | Apr 2010 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/SE11/50422 | 4/7/2011 | WO | 00 | 4/9/2013 |