The present application relates to a fluidized bed device and a method for using the device, belongs to the technical field of chemical industry, and particularly relates to a device and method for preparing aromatic hydrocarbons by coupling naphtha and methanol.
Aromatic hydrocarbons (benzene, toluene and xylene, collectively referred to as BTX) are important organic chemical raw materials, wherein p-xylene (PX) is the most concerned product of aromatic hydrocarbons, which is mainly used for producing polyesters such as terephthalic acid (PTA), polyethylene terephthalate (PET), polybutylene terephthalate (PBT) and polytrimethylene terephthalate (PTT). In recent years, a yield and a consumption of p-xylene in China have been increasing continuously. In 2021, a total import volume of PX in China was about 13.65 million tons, and a foreign-trade dependence degree was about 38%.
Naphtha catalytic reforming technology is a main technical route for producing aromatic hydrocarbons. The composition of naphtha is very complex, naphtha is not only a main raw material for catalytic reforming, but also a main raw material for ethylene preparation by cracking, and the composition of naphtha plays an important role in economic benefits of a device. Generally speaking, a high potential content and a moderate distillation range of the raw material aromatic hydrocarbons are beneficial for catalytic reforming. However, high contents of linear-chain and branched-chain aliphatic hydrocarbons and low contents of naphthenic hydrocarbon and aromatic hydrocarbon are suitable for ethylene preparation by cracking. Usually, in order to make full use of naphtha resources and improve economic benefits, it is necessary to separate the linear-chain and branched-chain aliphatic hydrocarbons in the naphtha from the naphthenic hydrocarbon and the aromatic hydrocarbons first, the former are used as raw materials for ethylene production, and the latter are used as raw materials for a catalytic reforming device.
The distillation range of the fractoins of naphtha is wide, it is difficult to efficiently separate the linear-chain and branched-chain aliphatic hydrocarbons from the naphthenic hydrocarbon and the aromatic hydrocarbons by a general separation method, and in addition, it is difficult to convert the linear-chain and branched-chain aliphatic hydrocarbons into the aromatic hydrocarbons by the catalytic reforming technology. The naphtha raw material used for catalytic reforming generally needs to be distilled to separate topped oil with a boiling point below 60° C., so as to increase a potential content of the raw material aromatic hydrocarbons for catalytic reforming. However, a fraction with a boiling point above 60° C. still contains a large number of linear-chain and branched-chain aliphatic hydrocarbons difficult to be converted into aromatic hydrocarbons. Therefore, converting the linear-chain and branched-chain aliphatic hydrocarbons into aromatic hydrocarbons in a highly selective mode has always been a hot and difficult point in the development of a technology for preparing aromatic hydrocarbons from the naphtha.
Due to the limitation of thermodynamic equilibrium, p-xylene in a xylene mixture produced by the naphtha catalytic reforming device only accounts for ˜24%, and it is necessary to further increase a yield of the p-xylene through an isomerization-separation technology. Therefore, increasing the content of the p-xylene in the xylene mixture is an important way to reduce energy consumption for the production of p-xylene.
A naphtha molecule contains only a small amount of methyl (methyl/benzene ring=˜1.3 (molar ratio)), and a molecular structure of the naphtha molecule determines that a large amount of benzene is inevitably by-produced in a catalytic reforming/aromatics complex device.
Methanol aromatization is a new aromatic hydrocarbon preparation process, but compared with aromatic hydrocarbons, there are excess hydrogen atoms in a methanol molecule, so that a large amount of alkane and a large amount of hydrogen are inevitably by-produced in aromatic hydrocarbon preparation with methanol. According to a molecular structure and a reaction mechanism, the methanol may provide methyl for aromatic hydrocarbons, so as to increase yields of toluene and xylene, which provides a new technical route for preparing aromatic hydrocarbons by coupling naphtha and methanol.
In one aspect of the present application, a device capable of preparing aromatic hydrocarbons with naphtha and methanol as raw materials is provided, and the device increases a content of p-xylene in mixed xylene and reduces energy consumption for separation.
The naphtha in the present application comprises components of C4-C12 linear-chain and branched-chain aliphatic hydrocarbons, naphthenic hydrocarbons and aromatic hydrocarbons.
The aromatic hydrocarbons in the present application refer to benzene, toluene and xylene, collectively called BTX.
The device for preparing aromatic hydrocarbons by coupling naphtha and methanol comprises a light hydrocarbon aromatization reactor and a naphtha and methanol coupled aromatic hydrocarbon preparation reactor; wherein,
When the catalyst enters the naphtha and methanol coupled aromatic hydrocarbon preparation reactor, a temperature of the catalyst is reduced to some extent, and at this time, the catalyst makes contact with the naphtha, which can eliminate a local high-temperature zone in the naphtha and methanol coupled aromatic hydrocarbon preparation reactor, thus effectively reducing a yield of low-carbon alkane and increasing a yield of aromatic hydrocarbons.
Preferably, the naphtha and methanol coupled aromatic hydrocarbon preparation reactor is at least divided into a first gas-solid separation zone and a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone from top to bottom, the two zones are communicated; and a naphtha and methanol coupled aromatic hydrocarbon preparation reactor distributor is provided in the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone, which comprises n sub-distributors, serial numbers of the sub-distributors are 1 to n sequentially from bottom to top, n≥2, wherein, a 1st sub-distributor is used for introducing a naphtha raw material, and a 2nd sub-distributor to an nth sub-distributor are used for introducing a methanol raw material.
Preferably, n≤10.
Preferably, a gas-solid separation device I and a gas collection chamber I are provided in the first gas-solid separation zone; a gas outlet of the gas-solid separation device I is communicated with the gas collection chamber I; and an outlet of the gas collection chamber I is communicated with a product gas conveying pipe I, and the product gas conveying pipe I is used for outputting the BTX-containing product gas stream after gas-solid separation to a downstream working section.
Preferably, the gas collection chamber I is located on an inner top portion of a naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell.
Preferably, the gas-solid separation device I is one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators comprises a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
Preferably, the light hydrocarbon aromatization reactor is at least divided into a second gas-solid separation zone and a light hydrocarbon aromatization reaction zone from top to bottom to form a bed reactor, and the two zones are communicated; and the second gas-solid separation zone is provided with a gas-solid separation device II and a gas collection chamber II, a gas outlet of the gas-solid separation device II is communicated with the gas collection chamber II, and a bed reactor distributor is provided on an inner lower portion of the light hydrocarbon aromatization reaction zone for introducing a bed reactor raw material.
Preferably, the gas collection chamber II is provided on an inner top portion of the bed reactor.
Further, the bed reactor raw material comprises C4 and C5 hydrocarbons, and the C4 and C5 hydrocarbons refer to hydrocarbons with 4 and 5 C atoms.
Preferably, the bed reactor raw material comprises C3, C4 and C5 hydrocarbons, and the C3, C4 and C5 hydrocarbons refer to hydrocarbons with 3, 4 and 5 C atoms.
Preferably, besides the bed reactor, the light hydrocarbon aromatization reactor further comprises a riser reactor, an outlet end of the riser reactor extends into an inner lower portion of the light hydrocarbon aromatization reaction zone, and a catalyst outlet of the gas-solid separation device II is arranged above the riser reactor.
Preferably, an inlet end of the riser reactor is also used for introducing the catalyst and a riser reactor raw material.
Preferably, the second gas-solid separation zone is communicated with the first gas-solid separation zone, and the light hydrocarbon aromatization reaction zone is communicated with the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone.
Preferably, the gas collection chamber II is communicated with the first gas-solid separation zone through a product gas conveying pipe II.
Preferably, a light hydrocarbon aromatization slide valve is provided on a pipeline connecting the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone and the light hydrocarbon aromatization reaction zone.
Preferably, a position of an outlet of the light hydrocarbon aromatization reaction zone is higher than a position of an inlet of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone.
Preferably, a position of a catalyst inlet of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is located between the 1st sub-distributor and the 2nd sub-distributor.
Preferably, the gas-solid separation device II is a gas-solid cyclone separator.
Preferably, the device further comprises a regenerator, and at least one inlet of the light hydrocarbon aromatization reactor is connected to the regenerator for acquiring a high-temperature regenerated catalyst generated by the regenerator.
Preferably, an inlet end of a riser reactor of the light hydrocarbon aromatization reactor is communicated with the regenerator.
Preferably, the regenerator is at least divided into a third gas-solid separation zone and a regeneration zone from top to bottom, and the two zones are communicated; the third gas-solid separation zone is provided with a regenerator gas-solid separation device and a regenerator gas collection chamber; a gas outlet of the regenerator gas-solid separation device is communicated with the regenerator gas collection chamber; a flue gas conveying pipe is provided on the regenerator gas collection chamber; and a regenerator distributor is provided on an inner lower portion of the regeneration zone for introducing regeneration gas.
Preferably, the regeneration zone sequentially passes through a regenerator stripper and a regenerated slide valve to be connected to the riser reactor; and an inlet pipe of the regenerator stripper extends into a regenerator shell and is located above the regenerator distributor, and a catalyst outlet end of the regenerator gas-solid separation device is located above an opening end of the inlet pipe of the regenerator stripper.
Preferably, the regenerator gas collection chamber is located on an inner top portion of the regenerator shell.
Preferably, the regenerator gas-solid separation device is one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators comprises a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
Preferably, at least one outlet of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor is also connected with an inlet of a regenerator for introducing a spent catalyst generated by a reaction of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor into the regenerator, and the regenerator is used for introducing regeneration gas to convert the spent catalyst into a regenerated catalyst.
Preferably, the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone sequentially passes through a reactor stripper, a spent slide valve and a spent agent conveying pipe to be connected to an inlet of a regenerator; an inlet pipe of the reactor stripper extends into a naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell and is located above the 1st distributor, and a catalyst outlet end of the reactor gas-solid separation device is located above an opening end of an inlet pipe of the reactor stripper.
Preferably, an inlet of the regenerator is located in a regeneration zone and is provided on a regenerator shell.
In another aspect of the present application, a method for preparing aromatic hydrocarbons by coupling naphtha and methanol is provided, wherein the method comprises: preparing aromatic hydrocarbons by using the device for preparing aromatic hydrocarbons by coupling naphtha and methanol above and a catalyst.
Preferably, the catalyst is a metal molecular sieve bifunctional catalyst;
Further, the method comprises the following steps of:
Preferably, a spent catalyst contained in all gas streams generated in the naphtha and methanol coupled aromatic hydrocarbon preparation reactor is removed through the gas-solid separation device I, and the gas streams enter the gas collection chamber I and then enter the downstream working section through the product gas conveying pipe I.
Preferably, the light hydrocarbon aromatization product gas comprises components of BTX, low-carbon olefins and H2.
Preferably, besides the BTX, the BTX-containing product gas stream further comprises low-carbon olefins, hydrogen, low-carbon alkanes, combustible gases, heavy aromatic hydrocarbons and unconverted naphtha.
Preferably, the low-carbon olefins refer to ethylene and propylene;
Preferably, the naphtha is selected from at least one of direct coal liquefaction naphtha, indirect coal liquefaction naphtha, straight-run naphtha and hydrocracking naphtha.
Preferably, the naphtha also contains unconverted naphtha separated from the product gas stream, and the unconverted naphtha comprises main components of C4-C12 linear-chain and branched-chain aliphatic hydrocarbons and a naphthenic hydrocarbon.
Preferably, a carbon content in the spent catalyst is 1.0 wt % to 3.0 wt %.
Preferably, process conditions of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a reaction temperature of 500° C. to 600° C., a reaction pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6 m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the reaction temperature of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 500° C., 520° C., 530° C., 540° C., 550° C., 560° C., 570° C., 580° C., 590° C. and 600° C.
Optionally, the reaction pressure of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
Preferably, the light hydrocarbon aromatization product gas enters a gas-solid separation device II to remove a catalyst contained in the light hydrocarbon aromatization product gas, then enters a gas collection chamber II, and enters the first gas-solid separation zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor through a product gas conveying pipe II; and
Optionally, process conditions of the light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a reaction temperature of 550° C. to 665° C., a reaction pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6 m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the reaction temperature of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 550° C., 560° C., 570° C., 580° C., 590° C., 600° C., 610° C., 620° C., 630° C., 640° C., 650° C., 660° C. and 665° C.
Optionally, the reaction pressure is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
Preferably, the method further comprises: introducing regeneration gas and a spent catalyst into a regenerator to obtain a high-temperature regenerated catalyst, and conveying the high-temperature regenerated catalyst to the light hydrocarbon aromatization reactor.
Preferably, the regeneration gas is introduced into a regeneration zone of the regenerator through a regenerator distributor.
Preferably, the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
Preferably, a carbon content in the spent catalyst is 1.0 wt % to 3.0 wt %.
Preferably, a carbon content in the regenerated catalyst is less than or equal to 0.5 wt %.
Preferably, process conditions of the regeneration zone of the regenerator are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a regeneration temperature of 600° C. to 750° C., a regeneration pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6 m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the regeneration temperature is independently selected from any value or a value in a range between any two of 600° C., 615° C., 630° C., 645° C., 670° C., 685° C., 700° C., 715° C., 730° C., 745° C. and 750° C.
Optionally, the regeneration pressure is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
Preferably, coke on the spent catalyst reacts with the regeneration gas to generate flue gas, and the flue gas enters a third gas-solid separation zone to remove a regenerated catalyst contained in the flue gas.
Preferably, the flue gas enters the third gas-solid separation zone to remove the regenerated catalyst contained in the flue gas, which specifically comprises that: the flue gas enters a regenerator gas-solid separation device first, and after the regenerated catalyst contained in the flue gas is removed, the flue gas passes through a regenerator gas collection chamber and a flue gas conveying pipe to enter a downstream working section.
Preferably, the regenerated catalyst enters the light hydrocarbon aromatization reactor through a regenerator stripper and a regenerated slide valve.
Preferably, the method further comprises: introducing a riser reactor raw material into an inlet end of a riser reactor of the light hydrocarbon aromatization reactor; and introducing the regenerated catalyst into the riser reactor through a regenerator stripper and a regenerated slide valve, converting the riser reactor raw material into the BTX-containing stream under an action of the regenerated catalyst, and allowing the BTX-containing stream to enter an inner lower portion of a light hydrocarbon aromatization reaction zone in a bed reactor through an outlet end of the riser reactor.
Preferably, the method further comprises: introducing a catalyst into an inlet end of the riser reactor of the light hydrocarbon aromatization reactor, and allowing the catalyst to enter the bed reactor through the riser reactor.
Preferably, the riser reactor raw material comprises water vapor and the low-carbon alkanes separated from the product gas stream.
Preferably, a water vapor content in the riser reactor raw material is 0 wt % to 80 wt %.
Preferably, process conditions of the riser reactor are: an apparent linear velocity of gas of 3.0 m/s to 10.0 m/s, a temperature of 580° C. to 700° C., a pressure of 100 kPa to 500 kPa, and a bed density of 50 kg/m3 to 150 kg/m3.
Optionally, the apparent linear velocity of gas is independently selected from any value or a value in a range between any two of 3.0 m/s, 3.5 m/s, 4.0 m/s, 4.5 m/s, 5.0 m/s, 5.5 m/s, 6.0 m/s, 6.5 m/s, 7.0 m/s, 7.5 m/s, 8.0 m/s, 8.5 m/s, 9.0 m/s, 9.5 m/s and 10.0 m/s.
Optionally, the temperature is independently selected from any value or a value in a range between any two of 580° C., 590° C., 600° C., 610° C., 620° C., 630° C., 640° C., 650° C., 660° C., 670° C., 680° C., 690° C. and 700° C.
Optionally, the pressure is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density is independently selected from any value or a value in a range between any two of 50 kg/m3, 60 kg/m3, 70 kg/m3, 80 kg/m3, 90 kg/m3, 100 kg/m3, 110 kg/m3, 120 kg/m3, 130 kg/m3, 140 kg/m3 and 150 kg/m3.
Preferably, the method further comprises: introducing a bed reactor raw material into the light hydrocarbon aromatization reaction zone through a bed reactor distributor to make contact with the catalyst from the riser reactor to generate the light hydrocarbon aromatization product gas.
Optionally, the bed reactor raw material comprises C4 and C5 hydrocarbons. The C4 and C5 hydrocarbons come from C4 and C5 hydrocarbons separated from the product gas stream.
Preferably, the bed reactor raw material comprises C3, C4 and C5 hydrocarbons. The C3, C4 and C5 hydrocarbons come from C3, C4 and C5 hydrocarbons separated from the product gas stream.
Preferably, the BTX-containing stream comprises components of BTX, low-carbon olefins and H2.
Preferably, the method further comprises:
In the present application, a potential content of aromatic hydrocarbon in the naphtha raw material is 0 wt % to 80 wt %, and a per-pass conversion rate of the naphtha is 60 wt % to 80 wt %. By using the device for preparing aromatic hydrocarbons by coupling naphtha and methanol and the method for preparing aromatic hydrocarbons by coupling naphtha and methanol based on the device according to the present application, the unconverted naphtha is separated from the product gas and then returns to the naphtha and methanol coupled aromatic hydrocarbon preparation reactor as a raw material, a part of low-carbon alkanes are separated from the product gas and then return to the riser reactor in the light hydrocarbon aromatization reactor as raw materials, the C3, C4 and C5 hydrocarbons are separated from the product gas and then return to the bed reactor in the light hydrocarbon aromatization reactor as raw materials, and the finally obtained product is composed of: 60 wt % to 73 wt % BTX, 9 wt % to 16 wt % low-carbon olefin, 3 wt % to 6 wt % hydrogen, 3 wt % to 8 wt % low-carbon alkane, 4 wt % to 6 wt % combustible gas, 4 wt % to 8 wt % heavy aromatic hydrocarbon, and 0.5 wt % to 1 wt % coke. The content of the p-xylene in the mixed xylene in the product is 60 wt % to 75 wt %.
The present application can achieve the beneficial effects as follows.
The present application is described in detail hereinafter with reference to examples, but the present application is not limited to these examples.
The present application provides a device for preparing aromatic hydrocarbons by coupling naphtha and methanol, which comprises a light hydrocarbon aromatization reactor and a naphtha and methanol coupled aromatic hydrocarbon preparation reactor; wherein,
The naphtha in the present application comprises components of C4-C12 linear-chain and branched-chain aliphatic hydrocarbons, naphthenic hydrocarbons and aromatic hydrocarbons.
The BTX in the present application is aromatic hydrocarbons, and refers to benzene, toluene and xylene.
In a preferred embodiment, the device further comprises a regenerator, and at least one inlet of the light hydrocarbon aromatization reactor is connected to the regenerator for acquiring a high-temperature regenerated catalyst generated by the regenerator.
With reference to
The naphtha and methanol coupled aromatic hydrocarbon preparation reactor 1 comprises a naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1, a naphtha and methanol coupled aromatic hydrocarbon preparation reactor distributor 1-2, a gas-solid separation device I 1-3, a gas collection chamber I 1-4, a product gas conveying pipe I 1-5, a reactor stripper 1-6, a spent slide valve 1-7 and a spent agent conveying pipe 1-8.
The naphtha and methanol coupled aromatic hydrocarbon preparation reactor distributor 1-2 comprises a 1st sub-distributor 1-2-1, a 2nd sub-distributor 1-2-2 and a 3rd sub-distributor 1-2-3.
The naphtha and methanol coupled aromatic hydrocarbon preparation reactor 1 comprises the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1, the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1 comprises a naphtha and methanol coupled aromatic hydrocarbon preparation reactor upper shell and a naphtha and methanol coupled aromatic hydrocarbon preparation reactor lower shell, a first gas-solid separation zone is enclosed by the naphtha and methanol coupled aromatic hydrocarbon preparation reactor upper shell, a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is enclosed by the naphtha and methanol coupled aromatic hydrocarbon preparation reactor lower shell, and an outlet of the light hydrocarbon aromatization reactor 3 is provided in the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1.
The naphtha and methanol coupled aromatic hydrocarbon preparation reactor distributor 1-2 is provided in the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone. The naphtha and methanol coupled aromatic hydrocarbon preparation reactor distributor 1-2 comprises 3 sub-distributors, which are sequentially the 1st sub-distributor 1-2-1 to the 3rd sub-distributor 1-2-3 from bottom to top. The 1st sub-distributor 1-2-1 is used for introducing a naphtha raw material; and the 2nd sub-distributor 1-2-2 to the 3rd sub-distributor 1-2-3 are used for introducing a methanol raw material.
The gas-solid separation device I 1-3 and the gas collection chamber I 1-4 are also provided in the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1; the gas collection chamber I 1-4 is located on an inner top portion of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell; a gas outlet of the gas-solid separation device I 1-3 is communicated with the gas collection chamber I 1-4; the gas collection chamber I 1-4 is communicated with the product gas conveying pipe I 1-5; and a catalyst outlet end of the gas-solid separation device I 1-3 is located above an opening end of an inlet pipe of the reactor stripper 1-6.
The reactor stripper 1-6 is provided below the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone; an inlet of the reactor stripper 1-6 is located inside the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1; an outlet of the reactor stripper 1-6 is located outside the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1 and connected with the spent slide valve 1-7; and an opening end of the inlet of the reactor stripper 1-6 is located above the 1st sub-distributor 1-2-1.
The spent slide valve 1-7 is provided below the reactor stripper 1-6; and an inlet of the spent slide valve 1-7 is connected to the outlet of the reactor stripper 1-6, an outlet of the spent slide valve 1-7 is connected to an inlet of the spent agent conveying pipe 1-8, and an outlet of the spent agent conveying pipe 1-8 is connected to a regenerator shell 2-1.
The spent slide valve 1-7 is used for controlling a circulating amount of a spent catalyst.
In a preferred embodiment, the gas-solid separation device I 1-3 is one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators comprises a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
The regenerator 2 comprises the regenerator shell 2-1, a regenerator distributor 2-2, a regenerator gas-solid separation device 2-3, a regenerator gas collection chamber 2-4, a flue gas conveying pipe 2-5, a regenerator stripper 2-6 and a regenerated slide valve 2-7.
The regenerator shell 2-1 comprises a regenerator upper shell and a regenerator lower shell, a third gas-solid separation zone is enclosed by the regenerator upper shell, and a regeneration zone is enclosed by the regenerator lower shell; and the outlet of the spent agent conveying pipe 1-8 is provided in the regenerator shell 2-1.
The regenerator distributor 2-2 is provided on a lower portion of the regeneration zone, and the regenerator distributor 2-2 is used for introducing regeneration gas.
The regenerator gas-solid separation device 2-3 and the regenerator gas collection chamber 2-4 are also provided in the regenerator shell 2-1; the regenerator gas collection chamber 2-4 is located on an inner top portion of the regenerator shell 2-1; a gas outlet of the regenerator gas-solid separation device 2-3 is communicated with the regenerator gas collection chamber 2-4; the regenerator gas collection chamber 2-4 is communicated with the flue gas conveying pipe 2-5; and a catalyst outlet end of the regenerator gas-solid separation device 2-3 is located above an opening end of an inlet pipe of the regenerator stripper 2-6.
The regenerator stripper 2-6 is provided below the regeneration zone; an inlet of the regenerator stripper 2-6 is located inside the regenerator shell 2-1; an outlet of the regenerator stripper 2-6 is located outside the regenerator shell 2-1 and connected with the regenerated slide valve 2-7; and an opening end of the inlet of the regenerator stripper 2-6 is located above the regenerator distributor 2-2.
The regenerated slide valve 2-7 is provided below the regenerator stripper 2-6; and an inlet of the regenerated slide valve 2-7 is connected to the outlet of the regenerator stripper 2-6.
The regenerated slide valve 2-7 is used for controlling a circulating amount of a regenerated catalyst.
In a preferred embodiment, the regenerator gas-solid separation device 2-3 is one or more groups of gas-solid cyclone separators, and each group of gas-solid cyclone separators comprises a first-stage gas-solid cyclone separator and a second-stage gas-solid cyclone separator.
The light hydrocarbon aromatization reactor comprises an inlet end 3-1 of a riser reactor, a middle portion 3-2 of the riser reactor, an outlet end 3-3 of the riser reactor, a bed reactor shell 3-4, a bed reactor distributor 3-5, a gas-solid separation device II 3-6, a gas collection chamber II 3-7, a product gas conveying pipe II 3-8 and a light hydrocarbon aromatization slide valve 3-9.
The bed reactor shell 3-4 comprises a bed reactor upper shell and a bed reactor lower shell, a second gas-solid separation zone is enclosed by the bed reactor upper shell, and a light hydrocarbon aromatization reaction zone is enclosed by the bed reactor lower shell; the bed reactor distributor 3-5 is provided on an inner lower portion of the light hydrocarbon aromatization reaction zone; the light hydrocarbon aromatization slide valve 3-9 is also provided outside the light hydrocarbon aromatization reaction zone; an upper section of the riser reactor penetrates through a bottom portion of the bed reactor to be inserted into the bed reactor in an axial direction; and the outlet end 3-3 of the riser reactor is located on the inner lower portion of the light hydrocarbon aromatization reaction zone.
The light hydrocarbon aromatization slide valve 3-9 is used for conveying the catalyst to the next reactor, such as the naphtha and methanol coupled aromatic hydrocarbon preparation reactor 1.
The second gas-solid separation zone is provided with the gas-solid separation device II 3-6 and the gas collection chamber II 3-7; a gas outlet of the gas-solid separation device II 3-6 is communicated with the gas collection chamber II 3-7; a catalyst outlet of the gas-solid separation device II 3-6 is located in the light hydrocarbon aromatization reaction zone; and the gas collection chamber II 3-7 is communicated with the product gas conveying pipe II 3-8 located outside the bed reactor.
In a preferred embodiment, the gas-solid separation device II 3-6 is a gas-solid cyclone separator.
In a preferred embodiment, the gas collection chamber II 3-7 is provided on an inner top portion of the bed reactor; and a catalyst outlet of the gas-solid cyclone separator 3-7 of the bed reactor is located above the outlet end 3-3 of the riser reactor.
In a preferred embodiment, the bed reactor distributor 3-5 is used for introducing a bed reactor raw material.
In a preferred embodiment, an inlet end 3-1 of the riser reactor is also used for introducing the catalyst and a riser reactor raw material.
An inlet of the light hydrocarbon aromatization reactor 3 is connected to the regenerator 2, and an outlet of the light hydrocarbon aromatization reactor 3 is connected to the naphtha and methanol coupled aromatic hydrocarbon preparation reactor 1.
In a preferred embodiment, an inlet end 3-1 of the riser reactor is connected to the regenerated slide valve 2-7 through a pipeline, and the light hydrocarbon aromatization slide valve 3-9 is connected to the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1 through a pipeline, and located between the 1st sub-distributor 1-2-1 and the 2nd sub-distributor 1-2-2.
In a preferred embodiment, the product gas conveying pipe II 3-8 is connected to the naphtha and methanol coupled aromatic hydrocarbon preparation reactor shell 1-1.
The present application further provides a method for preparing aromatic hydrocarbons by coupling naphtha and methanol, which comprises: preparing aromatic hydrocarbons by using the device for preparing aromatic hydrocarbons by coupling naphtha and methanol above and a catalyst.
The catalyst is a metal molecular sieve bifunctional catalyst. A metal modified HZSM-5 zeolite molecular sieve is used in Examples 1 to 5.
Metal for the metal modification is selected from at least one of La, Zn, Ga, Fe, Mo and Cr.
A method for the metal modification comprises: placing the HZSM-5 zeolite molecular sieve in a metal salt solution, soaking, drying and roasting to obtain the metal modified HZSM-5 zeolite molecular sieve.
In a preferred embodiment, the method comprises the following steps.
The low-carbon olefin refers to ethylene and propylene.
The low-carbon alkane refers to ethane and propane.
The combustible gas comprises methane, CO, and the like.
The heavy aromatic hydrocarbon refers to an aromatic hydrocarbon with a number of carbon atoms in a molecule greater than or equal to 9.
In a preferred embodiment, the naphtha is selected from at least one of direct coal liquefaction naphtha, indirect coal liquefaction naphtha, straight-run naphtha and hydrocracking naphtha.
In a preferred embodiment, the naphtha also contains unconverted naphtha separated from the product gas stream.
In a preferred embodiment, a carbon content in the spent catalyst is 1.0 wt % to 3.0 wt %.
In a preferred embodiment, process conditions of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a reaction temperature of 500° C. to 600° C., a reaction pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6 m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the reaction temperature of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 500° C., 520° C., 530°0 C., 540° C., 550° C., 560° C., 570° C., 580° C., 590° C. and 600° C.
Optionally, the reaction pressure of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density of the naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
In a preferred embodiment, a carbon content in the regenerated catalyst is less than or equal to 0.5wt %.
In a preferred embodiment, the regeneration gas is selected from at least one of oxygen, air and oxygen-enriched air.
In a preferred embodiment, process conditions of the regeneration zone are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a regeneration temperature of 600° C. to 750° C., a regeneration pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas of the regeneration zone is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6 m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the regeneration temperature of the regeneration zone is independently selected from any value or a value in a range between any two of 600° C., 615° C., 630° C., 645° C., 670° C., 685° C., 700° C., 715° C., 730° C., 745° C. and 750° C.
Optionally, the regeneration pressure of the regeneration zone is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density of the regeneration zone is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
In a preferred embodiment, the riser reactor raw material comprises water vapor and the low-carbon alkanes separated from the product gas stream.
In a preferred embodiment, a water vapor content in the riser reactor raw material is 0 wt % to 80 wt %.
In a preferred embodiment, process conditions of the riser reactor are: an apparent linear velocity of gas of 3.0 m/s to 10.0 m/s, a temperature of 580° C. to 700° C., a pressure of 100 kPa to 500 kPa, and a bed density of 50 kg/m3 to 150 kg/m3.
Optionally, the apparent linear velocity of gas of the riser reactor is independently selected from any value or a value in a range between any two of 3.0 m/s, 3.5 m/s, 4.0 m/s, 4.5 m/s, 5.0 m/s, 5.5 m/s, 6.0 m/s, 6.5 m/s, 7.0 m/s, 7.5 m/s, 8.0 m/s, 8.5 m/s, 9.0 m/s, 9.5 m/s and 10.0 m/s.
Optionally, the temperature of the riser reactor is independently selected from any value or a value in a range between any two of 580° C., 590° C., 600° C., 610° C., 620° C., 630° C., 640° C., 650° C., 660° C., 670° C., 680° C., 690° C. and 700° C.
Optionally, the pressure of the riser reactor is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density of the riser reactor is independently selected from any value or a value in a range between any two of 50 kg/m3, 60 kg/m3, 70 kg/m3, 80 kg/m3, 90 kg/m3, 100 kg/m3, 110 kg/m3, 120 kg/m3, 130 kg/m3, 140 kg/m3 and 150 kg/m3.
The bed reactor raw material comprises C4 and C5 hydrocarbons.
In a preferred embodiment, the bed reactor raw material comprises C3, C4 and C5 hydrocarbons.
In a preferred embodiment, the C3, C4 and C5 hydrocarbons come from C3, C4 and C5 hydrocarbons separated from the product gas stream.
The C3, C4 and C5 hydrocarbons refer to hydrocarbons with 3, 4 and 5 C atoms.
In a preferred embodiment, process conditions of the light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 0.5 m/s to 2.0 m/s, a reaction temperature of 550° C. to 665° C., a reaction pressure of 100 kPa to 500 kPa, and a bed density of 150 kg/m3 to 700 kg/m3.
Optionally, the apparent linear velocity of gas of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 0.5 m/s, 0.6 m/s, 0.7 m/s, 0.8 m/s, 0.9 m/s, 1.0 m/s, 1.1 m/s, 1.2 m/s, 1.3 m/s, 1.4 m/s, 1.5 m/s, 1.6m/s, 1.7 m/s, 1.8 m/s, 1.9 m/s and 2.0 m/s.
Optionally, the reaction temperature of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 550° C., 560° C., 570° C., 580° C., 590° C., 600° C., 610° C., 620° C., 630° C., 640° C., 650° C., 660° C. and 665° C.
Optionally, the reaction pressure of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 100 kPa, 125 kPa, 150 kPa, 175 kPa, 200 kPa, 225 kPa, 250 kPa, 275 kPa, 300 kPa, 325 kPa, 350 kPa, 375 kPa, 400 kPa, 425 kPa, 450 kPa, 475 kPa and 500 kPa.
Optionally, the bed density of the light hydrocarbon aromatization reaction zone is independently selected from any value or a value in a range between any two of 150 kg/m3, 200 kg/m3, 250 kg/m3, 300 kg/m3, 350 kg/m3, 400 kg/m3, 450 kg/m3, 500 kg/m3, 550 kg/m3, 600 kg/m3, 650 kg/m3 and 700 kg/m3.
In the embodiments of the present application, a potential content of aromatic hydrocarbon in the naphtha raw material is 0 wt % to 80 wt %, a per-pass conversion rate of naphtha is 60 wt % to 80 wt %, and a per-pass conversion rate of methanol is about 100 wt %. The unconverted naphtha is separated from the product gas and then returns to the naphtha and methanol coupled aromatic hydrocarbon preparation reactor as a raw material, a part of low-carbon alkanes are separated from the product gas and then return to the riser reactor in the light hydrocarbon aromatization reactor as raw materials, the C3, C4 and C5 hydrocarbons are separated from the product gas and then return to the bed reactor in the light hydrocarbon aromatization reactor as raw materials, and the finally obtained product is composed of: 60 wt % to 73 wt % BTX, 9 wt % to 16 wt % low-carbon olefin, 3 wt % to 6 wt % hydrogen, 3 wt % to 8 wt % low-carbon alkane, 4 wt % to 6 wt % combustible gas, 4 wt % to 8 wt % heavy aromatic hydrocarbon, and 0.5 wt % to 1 wt % coke. The content of p-xylene in the mixed xylene in the product is 60 wt % to 75 wt %.
A device shown in
In this embodiment, a naphtha raw material entering a naphtha and methanol coupled aromatic hydrocarbon preparation reactor is direct coal liquefaction naphtha, and a potential content of aromatic hydrocarbon in the naphtha is 78 wt %.
Process conditions of a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor are: an apparent linear velocity of gas of 0.5 m/s, a reaction temperature of 600° C., a reaction pressure of 100 kPa, and a bed density of 700 kg/m3.
Regeneration gas is air.
Process conditions of a regeneration zone of a regenerator are: an apparent linear velocity of gas of 0.5 m/s, a regeneration temperature of 745° C., a regeneration pressure of 100 kPa, and a bed density of 700 kg/m3.
A riser reactor raw material is a low-carbon alkane separated from a product gas stream.
Process conditions of a riser reactor are: an apparent linear velocity of gas of 3.0 m/s, a temperature of 690° C., a pressure of 100 kPa, and a bed density of 150 kg/m3.
A bed reactor raw material is unconverted naphtha separated from the product gas stream, and the unconverted naphtha comprises main components of C4-C12 linear-chain and branched-chain aliphatic hydrocarbons and naphthenic hydrocarbons.
Process conditions of a light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 0.5 m/s, a reaction temperature of 665° C., a reaction pressure of 100 kPa, and a bed density of 700 kg/m3.
A carbon content in a spent catalyst is 1.0 wt %, and a carbon content in a regenerated catalyst is 0.2 wt %.
The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor has a per-pass conversion rate of 61 wt %.
The product is composed of 73 wt % BTX, 9 wt % low-carbon olefin, 3 wt % hydrogen, 3 wt % low-carbon alkane, 5 wt % combustible gas, 6.5 wt % heavy aromatic hydrocarbon and 0.5 wt % coke. A content of p-xylene in the mixed xylene in the product is 60 wt %.
A device shown in
In this embodiment, a naphtha raw material entering a naphtha and methanol coupled aromatic hydrocarbon preparation reactor is indirect coal liquefaction naphtha, and a potential content of aromatic hydrocarbon in the naphtha is 0.1 wt %. The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor further comprises unconverted naphtha separated from a product gas stream.
Process conditions of a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor are: an apparent linear velocity of gas of 2.0 m/s, a reaction temperature of 510° C., a reaction pressure of 500 kPa, and a bed density of 150 kg/m3.
Regeneration gas is oxygen.
Process conditions of a regeneration zone of a regenerator are: an apparent linear velocity of gas of 2.0 m/s, a regeneration temperature of 610° C., a regeneration pressure of 500 kPa, and a bed density of 150 kg/m3.
A riser reactor raw material comprises water vapor and low-carbon alkanes separated from the product gas stream, wherein a water vapor content in the riser reactor raw material is 80 wt %.
Process conditions of a riser reactor are: an apparent linear velocity of gas of 10.0 m/s, a temperature of 580° C., a pressure of 500 kPa, and a bed density of 50 kg/m3.
A bed reactor raw material is C3, C4 and C5 hydrocarbons separated from the product gas stream.
Process conditions of a light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 2.0 m/s, a reaction temperature of 550° C., a reaction pressure of 500 kPa, and a bed density of 150 kg/m3.
A carbon content in a spent catalyst is 3.0 wt %, and a carbon content in a regenerated catalyst is 0.1 wt %.
The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor has a per-pass conversion rate of 66 wt %.
The product is composed of 65 wt % BTX, 13 wt % low-carbon olefin, 5 wt % hydrogen, 3.2 wt % low-carbon alkane, 5 wt % combustible gas, 8 wt % heavy aromatic hydrocarbon and 0.8 wt % coke. A content of p-xylene in the mixed xylene in the product is 66 wt %.
A device shown in
In this embodiment, a naphtha raw material entering a naphtha and methanol coupled aromatic hydrocarbon preparation reactor is indirect coal liquefaction naphtha, and a potential content of aromatic hydrocarbon in the naphtha is 3 wt %. The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor further comprises unconverted naphtha separated from a product gas stream.
Process conditions of a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor are: an apparent linear velocity of gas of 1.2 m/s, a reaction temperature of 550° C., a reaction pressure of 120 kPa, and a bed density of 260 kg/m3.
Regeneration gas is oxygen-enriched air.
Process conditions of a regeneration zone of a regenerator are: an apparent linear velocity of gas of 1.2 m/s, a regeneration temperature of 650° C., a regeneration pressure of 120 kPa, and a bed density of 260 kg/m3.
A riser reactor raw material comprises water vapor and low-carbon alkanes separated from the product gas stream, wherein a water vapor content in the riser reactor raw material is 25 wt %.
Process conditions of a riser reactor are: an apparent linear velocity of gas of 7.0 m/s, a temperature of 630° C., a pressure of 120 kPa, and a bed density of 80 kg/m3.
A bed reactor raw material is C4 and C5 hydrocarbons separated from the product gas stream.
Process conditions of a light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 1.2 m/s, a reaction temperature of 580° C., a reaction pressure of 120 kPa, and a bed density of 260 kg/m3.
A carbon content in a spent catalyst is 2.2 wt %, and a carbon content in a regenerated catalyst is 0.3 wt %.
The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor has a per-pass conversion rate of 80 wt %.
The product is composed of 60 wt % BTX, 16 wt % low-carbon olefin, 6 wt % hydrogen, 8 wt % low-carbon alkane, 4.5 wt % combustible gas, 5 wt % heavy aromatic hydrocarbon and 0.5 wt % coke. A content of p-xylene in the mixed xylene in the product is 75 wt %.
A device shown in
In this embodiment, a naphtha raw material entering a naphtha and methanol coupled aromatic hydrocarbon preparation reactor is straight-run naphtha, and a potential content of aromatic hydrocarbon in the naphtha is 46 wt %. The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor further comprises unconverted naphtha separated from a product gas stream.
Process conditions of a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor are: an apparent linear velocity of gas of 1.8 m/s, a reaction temperature of 590° C., a reaction pressure of 200 kPa, and a bed density of 220 kg/m3.
Regeneration gas is air.
Process conditions of a regeneration zone of a regenerator are: an apparent linear velocity of gas of 1.8 m/s, a regeneration temperature of 700° C., a regeneration pressure of 200 kPa, and a bed density of 220 kg/m3.
A riser reactor raw material comprises water vapor and low-carbon alkanes separated from the product gas stream, wherein a water vapor content in the riser reactor raw material is 50 wt %.
Process conditions of a riser reactor are: an apparent linear velocity of gas of 5.0 m/s, a temperature of 660° C., a pressure of 200 kPa, and a bed density of 110 kg/m3.
A bed reactor raw material is C4 and C5 hydrocarbons separated from the product gas stream.
Process conditions of a light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 1.8 m/s, a reaction temperature of 630° C., a reaction pressure of 200 kPa, and a bed density of 220 kg/m3.
A carbon content in a spent catalyst is 1.7 wt %, and a carbon content in a regenerated catalyst is 0.1 wt %.
The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor has a per-pass conversion rate of 78 wt %.
The product is composed of 68.1 wt % BTX, 12 wt % low-carbon olefin, 5 wt % hydrogen, 6 wt % low-carbon alkane, 4 wt % combustible gas, 4 wt % heavy aromatic hydrocarbon and 0.9 wt % coke. A content of p-xylene in the mixed xylene in the product is 71 wt %.
A device shown in
In this embodiment, a naphtha raw material entering a naphtha and methanol coupled aromatic hydrocarbon preparation reactor is hydrocracking naphtha, and a potential content of aromatic hydrocarbon in the naphtha is 64 wt %. The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor further comprises unconverted naphtha separated from a product gas stream.
Process conditions of a naphtha and methanol coupled aromatic hydrocarbon preparation reaction zone of the naphtha and methanol coupled aromatic hydrocarbon preparation reactor are: an apparent linear velocity of gas of 1.0 m/s, a reaction temperature of 580° C., a reaction pressure of 150 kPa, and a bed density of 350 kg/m3.
Regeneration gas is air.
Process conditions of a regeneration zone of a regenerator are: an apparent linear velocity of gas of 1.0 m/s, a regeneration temperature of 680° C., a regeneration pressure of 150 kPa, and a bed density of 350 kg/m3.
A riser reactor raw material comprises water vapor and low-carbon alkanes separated from the product gas stream, wherein a water vapor content in the riser reactor raw material is 40 wt %.
Process conditions of a riser reactor are: an apparent linear velocity of gas of 7.0 m/s, a temperature of 650° C., a pressure of 150 kPa, and a bed density of 80 kg/m3.
A bed reactor raw material is C4 and C5 hydrocarbons separated from the product gas stream.
Process conditions of a light hydrocarbon aromatization reaction zone are: an apparent linear velocity of gas of 1.0 m/s, a reaction temperature of 610° C., a reaction pressure of 150 kPa, and a bed density of 350 kg/m3.
A carbon content in a spent catalyst is 1.5 wt %, and a carbon content in a regenerated catalyst is 0.5 wt %.
The naphtha raw material entering the naphtha and methanol coupled aromatic hydrocarbon preparation reactor has a per-pass conversion rate of 72 wt %.
The product is composed of 71 wt % BTX, 9 wt % low-carbon olefin, 4 wt % hydrogen, 3 wt % low-carbon alkane, 6 wt % combustible gas, 6 wt % heavy aromatic hydrocarbon and 1.0 wt % coke. A content of p-xylene in the mixed xylene in the product is 65 wt %.
The above are only several examples of the present application, and are not intended to limit the present application in any form. Although the present application is disclosed in the preferred examples above, the preferred examples are not intended to limit the present application. The changes or modifications made by those skilled in the art by using the technical contents disclosed above without departing from the scope of the technical solution of the present application are equivalent to equivalent embodiments, and all fall within the scope of the technical solution of the present application.
This application is a U.S. National Stage of International Patent Application No. PCT/CN2022/134183 filed Nov. 24, 2022, which is incorporated by reference herein as if reproduced in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/134183 | 11/24/2022 | WO |