Information
-
Patent Grant
-
6516888
-
Patent Number
6,516,888
-
Date Filed
Wednesday, February 21, 200123 years ago
-
Date Issued
Tuesday, February 11, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 166 373
- 166 375
- 166 319
- 166 321
- 137 2361
- 137 613
- 137 61411
- 251 62
- 251 895
-
International Classifications
-
Abstract
A device for mutually independent control of regulating devices for controlling fluid flow between a hydrocarbon reservoir and a well includes a flow controller and a hydraulic actuator. The actuator is flow-relatedly arranged in series with at least two associated control valves in a path between two hydraulic pipes. The control valves are controlled to open for the flow of hydraulic liquid to the actuator by the pressure in the two hydraulic pipes, and the combination of two hydraulic pipes which are connected to an actuator is different for independently controllable regulating devices.
Description
FIELD OF THE INVENTION
A device for mutually independent control of regulating devices for controlling fluid flow between a hydrocarbon reservoir and a well which extends from a starting area to the hydrocarbon reservoir, wherein the regulating devices are provided in the well in the hydrocarbon reservoir, where each regulating device comprises a flow controller with a regulating element which is movable between regulating positions for the fluid flow and is connected to an actuating element of a hydraulic actuator, the hydraulic actuator is provided with two hydraulic ports, the actuating element is movable between regulating positions upon a minimum pressure differential between the ports, the differential pressure being provided by hydraulic pipes which extend from the well's starting area to the hydrocarbon reservoir.
BACKGROUND OF THE INVENTION
In recovery of hydrocarbons from hydrocarbon reservoirs wells are drilled from a starting area, which may be the seabed or the surface of the earth, down to the reservoir. The wells are lined with casings to prevent the well from collapsing. The casing is perforated in the reservoir area, thus enabling hydrocarbons to flow into the well. Inside the casing a tubing is placed for conveying the hydrocarbon flow to the starting area.
The hydrocarbon reservoirs are located in isolated pockets, which may have a large horizontal area. In the case of such reservoirs the well is drilled vertically down from the surface, whereupon the well is directed horizontally into the reservoir.
The flow of hydrocarbons inside the casing causes the pressure to become higher towards the end of the well. This pressure differential is undesirable, since it can result in the penetration of water and gas into areas with low pressure, which may give rise to flow problems and reduced production from the well.
In order to control the inflow into the well along the length of the well, and to enable the well to be closed off in some areas, sliding or rotation sleeves are employed with flow openings which can be closed by a regulating element which is pushed in the well's longitudinal direction or rotated about the well's longitudinal axis.
The sleeves form an integral part of the casing/tubing. They are moved by electric or hydraulic motors, and are operated from the well's starting area by means of electric cables and/or coil tubing with hydrostatic pressure. The sleeves have to be capable of being controlled both towards an open and closed position, and therefore, when using direct hydraulic control, there must be two coil tubes for each sleeve. The number of sleeves can be large, 10 or more, and direct hydraulic control of each sleeve would therefore entail a large number of coil tubes. Thus the normal procedure is to use an electrohydraulic system where the energy for moving the sleeves' regulating elements is supplied hydraulically, and the control of the hydraulics is performed by electromechanical valves.
The well may have a depth of 2000 m, and a horizontal length of 3000 m, with the result that the length of the transfer cables and the coil tubes is formidable. On account of both the installation costs and operational problems, therefore, there is a desire to restrict the number of cables and coil tubes.
The pressure down in the well may be 200 to 300 bar, while the temperature may be between 90 and 180° C. In this environment regulating devices, and particularly electromechanical components, often become defective after short-term use. The economic consequences of not being able to control the inflow into the well are enormous, and consequently there is a desire to find devices for controlling the flow of hydrocarbons which are simpler and more reliable than the present devices, and it is particularly desirable to avoid electromechanical components in the reservoir area.
When water or gas are injected into a hydrocarbon reservoir, the water or gas in some places might flow directly to a production well, and consequently in the case of injection wells it is also desirable to be able to close or control the flow from the well to the reservoir in specific areas.
U.S. Pat. No. 4,945,995 describes a method and a device for mutually independent, hydraulic control of at least two devices, including flow regulating devices provided in production zones in a well. An object of the method and the device is to reduce the number of hydraulic interconnecting pipes required for the control. This is achieved with a combined electro-hydraulic solution.
WO-98/09055 describes a method and device for selective control of devices disposed down in a well. The control comprises electrical and hydraulic signal connections.
SUMMARY OF THE INVENTION
The object of the invention is to provide a device and a method for mutually independent control of regulating devices for controlling fluid flow between a hydrocarbon reservoir and a well which extends from a starting area to the hydrocarbon reservoir, which device and method will be simpler than known devices and methods, and where the components which are employed in the reservoir area will be robust and reliable. A further object is that the number of coil tubes and/or cables will be less than in the case of known devices and methods. Further objects will be apparent from the special part of the description. The objects are achieved according to the invention with a device and a method of the type mentioned in the introduction which are characterized by the features which are stated in the claims.
In the invention both energy and control signals are transferred to the regulating devices only by means of hydraulic pipes. Electric cables and electromechanical components are avoided in their entirety, thereby obtaining a simpler and more robust and reliable control of the fluid flow. Compared to the number of coil tubes/cables which are employed in the prior art, with the invention fewer hydraulic pipes can be employed for independent control of the same number of regulating devices, thereby achieving a simplification of the control. This will be further elucidated in the special part of the description.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will now be explained in more detail in connection with a description of a specific embodiment, and with reference to the drawings, in which:
FIG. 1
illustrates a well for recovery of hydrocarbons offshore.
FIG. 2
illustrates a rotation sleeve for controlling the inflow to the well.
FIG. 3
illustrates a cross section through a tubing which is employed in the invention, taken along intersecting line III—III in FIG.
1
.
FIG. 4
illustrates the connection between hydraulic pipes and regulating devices which are employed in the invention.
FIGS. 5-9
illustrate different arrangements of hydraulic control valves which can be employed in the invention.
FIG. 10
illustrates a preferred hydraulic control valve according to the invention.
FIG. 11
illustrates a longitudinal section through a regulating device according to the invention.
FIGS. 12-13
illustrates a cross sections through the regulating device, taken along intersecting line XII—XII in
FIG. 11
, together with hydraulic pipes and control valves.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1
illustrates a well
51
for recovery of hydrocarbons offshore. The well
51
is drilled from a seabed
59
to a substantially horizontal hydrocarbon reservoir
50
. In a starting area on the seabed the well is connected via a wellhead
52
and a riser
63
to a floating platform
53
which is located in the sea
62
. The well
50
is lined with a casing
69
, and in the well there is inserted a tubing
64
for conveying hydrocarbons from the reservoir
50
.
As mentioned in the general part of the description the reservoir may be located 2000 metres under the seabed, and the horizontal, hydrocarbon-producing part of the well may have a length of 3000 m. The well produces different amounts of hydrocarbons in different production zones, only two of which are illustrated with reference numerals
60
and
61
. In order to control the production, regulating devices can be introduced in the production zones.
FIG. 2
illustrates a regulating device
1
which is inserted in the tubing
64
in a production zone for controlling the inflow into the well. The regulating device comprises a flow controller
54
in the form of a rotation sleeve
67
with flow openings
68
and an internal regulating element which is not illustrated in FIG.
2
. The regulating device
1
also comprises an actuator
56
arranged in an actuator housing
76
for actuating the flow controller
54
. In addition the regulating device comprises not shown control valves for controlling the flow of hydraulic liquid to the actuator
56
.
FIG. 2
should be understood in general terms, and applies both to prior art and the invention.
FIG. 3
illustrates a cross section through a tubing which is employed in the invention, taken along intersecting line III—III in FIG.
1
. Hydraulic pipes, here numbering four hydraulic pipes
11
-
14
, are arranged on the outside of the tubing
64
, inside a jacket
17
. The hydraulic pipes
11
-
14
extend from the well's starting area, i.e. the wellhead
52
, to the reservoir. The starting area may also be a wellhead on shore, or the hydraulic pipes may be conveyed to a platform or a production ship.
FIG. 4
illustrates the connection between the hydraulic pipes
11
-
14
and the regulating devices
1
-
7
which are employed in the invention. The regulating devices are illustrated in schematic form, and as mentioned with reference to
FIG. 2
, each regulating device comprises a flow controller, an actuator for the flow controller, and control valves for controlling the flow of hydraulic liquid between the hydraulic pipes and the actuator.
The hydraulic pipes are connected in twos to each regulating device. It can be seen that the combination of two hydraulic pipes which are connected to the regulating devices is different for regulating devices
1
-
6
, and that regulating device
7
is connected to the same hydraulic pipes as regulating device
5
, viz. hydraulic pipes
11
and
13
.
FIGS. 5-9
illustrate different arrangements of hydraulic control valves which can be employed in the invention. The invention is not limited to a specific number of hydraulic pipes, a specific number of regulating devices or a specific arrangement of control valves, and for ease of understanding of the presentation, only those control valves for the regulating device
1
, which are connected to hydraulic pipes
11
and
14
are mentioned.
FIG. 5
illustrates the four hydraulic pipes
11
-
14
, a hydraulic actuator
56
and two control valves
20
and
21
, which are located in a hydraulic path
18
,
19
between the hydraulic pipes and the actuator. The actuator is illustrated in schematic form, and comprises a static portion
70
and a movable actuating element
57
, both of which are in the form of segments of a circle, and are arranged in an annular space which is limited externally by a not shown circular actuator housing and is limited internally by a not shown circular inner wall which forms an extension of the tubing's wall. The static portion
70
and the actuating element
57
define a first and second hydraulic chamber
71
and
72
respectively with hydraulic ports
15
and
16
respectively.
The control valves
20
and
21
control the flow of hydraulic liquid between the actuator
56
and the hydraulic pipes, and are hydraulic control valves of the type which open and close for the flow of hydraulic liquid in the presence and absence respectively of at least an opening pressure on a control port
30
and
31
respectively.
The illustrated control valves are of the type pressure-controlled directional control valve with return spring which in the absence of pressure on the control port moves the valve to the closed position, and are illustrated schematically according to standardised rules. With reference to valve
21
the top square
65
illustrates an interrupted path through the valve, showing the valve in the closed position. The bottom square
66
illustrates a path which is open in both directions, showing the valve in the open position. Reference numeral
41
illustrates the return spring, i.e. a spring which moves the valve to its neutral position, which for these valves means the closed position, in the absence of pressure on the control port
31
. According to standardised rules the valve
21
is illustrated connected to the path
18
in its neutral position. When at least an opening pressure is applied to the control port
31
the spring
41
is compressed, and the valve is moved to the open position. In
FIGS. 5-9
the valves, the control ports and the return springs are indicated by reference numerals
20
-
25
,
30
-
35
and
40
-
45
respectively, with the last figure identical for the same valve.
According to the invention, the actuator
56
is flow-relatedly arranged via the ports
15
,
16
in series with at least two associated control valves in a hydraulic path between two hydraulic pipes.
FIG. 5
illustrates the actuator
56
flow-relatedly arranged in series with control valves
20
,
21
between two hydraulic pipes
11
,
14
, thus illustrating the least number of control valves which are necessary according to the invention.
According to the invention the control port on at least one of the control valves shall be connected to one of the hydraulic pipes, and the control port on at least one of the other control valves shall be connected to the other hydraulic pipe. In
FIG. 5
the control port
30
on the control valve
20
is connected to hydraulic pipe
11
via the hydraulic path
18
, and the control port
31
on the control valve
21
is connected to hydraulic pipe
14
via the hydraulic path
19
, which is in accordance with the invention.
When the regulating device is controlled the two hydraulic pipes which are connected to the control valves for the regulating device's actuator are pressurised with hydraulic liquid to at least the associated control valves' opening pressure. This is done by pumping hydraulic liquid down into the hydraulic pipes from the well's starting area. With reference to
FIG. 5
the regulating device
1
is controlled by pressurising the hydraulic pipes
11
an
14
to a pressure which is higher than the opening pressure for the control valves
20
and
21
, typically 75 bar. The control valves
20
and
21
thereby open for the flow of hydraulic liquid in the paths
18
and
19
, between the hydraulic pipes
11
and
14
and the actuator
56
.
The first and second hydraulic chambers
71
and
72
respectively in the actuator
56
are thereby connected to the hydraulic pipes
11
and
14
respectively. The pressure is then increased in one of the hydraulic pipes
11
or
14
, thus establishing a pressure differential between the ports
15
,
16
, i.e. between the first and second hydraulic chambers. When the pressure differential is sufficiently great to overcome the internal friction in the regulating device
1
, the actuating element
57
is moved. The pressure in the hydraulic pipe which has highest pressure may be 200 bar, while the pressure in the hydraulic pipe which has lowest pressure may be at the opening pressure for the control valves or slightly higher. It will be seen that the actuating element
57
is moved in the direction R
1
when there is overpressure in the first chamber
71
, and in the direction R
2
when there is overpressure in the second chamber
72
. The actuating element
57
is connected to the regulating element in the flow controller, with the result that the establishment of the pressure differential between the hydraulic pipes causes an actuation of the flow controller in a direction which depends on the direction of the pressure differential.
FIG. 6
illustrates a valve arrangement where a control valve
20
or
23
is flow-relatedly arranged on each side of the actuator
56
. When the hydraulic pipes are pressurised this valve arrangement will function in the same way as the valve arrangement which is illustrated in FIG.
5
. The valve arrangement in
FIG. 6
, however, may have operational advantages, as gas bubbles or impurities, for example, which may be present in the hydraulic pipe
14
when it is unpressurised, are stopped by the valve
23
, thus preventing them from moving into the actuator
56
.
FIG. 7
illustrates an arrangement of the control valves corresponding to
FIG. 6
, with the difference that the control ports are connected to opposite hydraulic pipes. Compared to the valve arrangement in
FIG. 6
this valve arrangement has the advantage that none of the chambers in the actuator
56
will be pressurised if only one of the hydraulic pipes is pressurised.
Under ideal hydraulic operating conditions, with completely controlled pressure and incompressible, gas-free hydraulic liquid, the valve arrangements in
FIGS. 5-7
will offer complete control of the regulating device
1
. In practice, however, the hydraulic pressures in the hydraulic pipes will vary over time, and gas may appear in the pipes, giving rise to a compressible hydraulic medium and difficulties in controlling the pressure completely. By pressurising only one of the hydraulic pipes to a pressure which is higher than the control valves' opening pressure, with these valve arrangements undesirable movements of the actuating element may arise.
FIG. 8
illustrates a valve arrangement where on each side of the actuator
56
two control valves
20
,
21
and
22
,
23
respectively are flow-relatedly arranged, and where the two control valves which are located on the same side of the actuator have control ports, which is connected to a different hydraulic pipe, thereby illustrating that the control ports
30
and
33
are connected to hydraulic pipe
11
, while the control ports
31
and
32
are connected to hydraulic pipe
14
. In this valve arrangement both the chambers
71
,
72
are shut off from connection with the hydraulic pipes until both the hydraulic pipes
11
and
14
are pressurised to a pressure which is higher than the control valves' opening pressure, thereby avoiding the above-mentioned potential problem with the valve arrangements illustrated in
FIGS. 5-7
.
FIG. 9
illustrates a valve arrangement where two control valves, which are flow-relatedly located on each side of the actuator and which have control ports which are connected to the same hydraulic pipe, are composed of a control valve unit
24
or
25
with a common control port
34
and
35
respectively.
From the functional point of view the valve arrangement in
FIG. 9
is identical with the valve arrangement in
FIG. 8
, since valve
24
can be understood as a combination of valves
21
and
22
and valve
25
can be understood as a combination of valves
20
and
23
.
With reference to
FIG. 4
it can be seen that when the hydraulic pipes
11
and
14
are pressurised to a pressure which is higher than the control valves' opening pressure, one of the hydraulic pipes is simultaneously pressurised in regulating devices
2
,
3
,
5
,
6
and
7
. With a valve arrangement as illustrated in
FIG. 5
or
6
, for regulating devices
2
and
3
, which are both connected to hydraulic pipe
14
, this will result in the pressurisation of the second chamber
72
. The path
18
from the first chamber
71
is however closed, and under ideal operating conditions, as mentioned above, the pressurisation of the second chamber
72
will not result in any movement of the actuating element
57
. However, as was also mentioned above, gas bubbles may occur or other factors may arise which cause movement in the actuating element. It should be obvious that this problem is less serious with a valve arrangement as illustrated in
FIG. 7
, and virtually eliminated with a valve arrangement as illustrated in
FIGS. 8 and 9
.
FIG. 10
illustrates an embodiment of the valve arrangement corresponding to the valve arrangement which is schematically illustrated in
FIG. 9
, with the difference that the paths
18
,
19
in
FIG. 9
go in the same direction, while those in
FIG. 10
go in the opposite direction, which has no significance for the valves' function. The only reference numerals in
FIG. 10
which are not shown in
FIG. 9
are
94
and
95
, which indicate a slide in valves
24
and
25
respectively. The valves
24
,
25
are of a standard type, and a description of their function will therefore be omitted. It can be seen that valves
24
and
25
are mounted together in an oblong unit.
FIG. 11
illustrates a longitudinal section through a regulating device according to the invention, in the form of a rotation sleeve
67
, which is inserted in the tubing
64
. The hydraulic pipes are not shown. The control valves
24
and
25
are designed as illustrated in
FIG. 10
, and arranged inside the wall of the actuator housing
76
. Also illustrated are the actuator
56
with the actuator element
57
, and the flow controller
54
with the flow openings
68
and the regulating element
55
. The actuator element
57
is securely connected to the regulating element
55
, thereby effecting a direct rotation thereof by means of rotation in the actuator
56
as a result of an applied hydraulic pressure differential.
The hydraulic paths
18
and
19
are not illustrated in FIG.
11
. They are in the form of channels or passages in the actuator housing and other constructive components which form part of the regulating device, and which will not be described in detail.
FIG. 12
illustrates a cross section through the actuator
56
, taken along intersecting line XII—XII in
FIG. 11
, together with a schematic illustration of associated hydraulic paths and control valves. Reference should be made to
FIGS. 5-10
for a general understanding of FIG.
12
.
From the cross section through the actuator
56
it can be seen that the actuating element
57
and the static portion
70
define the first and second chambers
71
and
72
respectively. When there is a pressure differential between the ports
15
and
16
the actuating element is rotated depending on the direction of the pressure differential. It can be seen that the actuating element
57
is provided with an inner bypass chamber
85
which is closed off in end areas by check valves
86
,
87
, which only permit flow into the inner bypass chamber
85
. Furthermore, the actuating element
57
has an outer bypass chamber
74
which is connected to the inner bypass chamber
85
through a bypass channel
75
.
Before a closer description of
FIG. 12
reference should be made to
FIG. 13
, which illustrates the actuator
56
after the actuating element
57
is moved in the direction R
3
to an end position as a result of an applied pressure differential between the ports
15
and
16
, the pressure being highest at port
16
. It can be seen that in its end position the actuating element
57
closes the passage between the first chamber
71
and the port
15
, while at the same time a passage is opened between the outer bypass chamber
74
and the port
15
. A throughgoing passage is thereby opened from the second chamber
72
, through the check valve
86
, the inner bypass chamber
85
, the bypass channel
75
, the outer bypass chamber
74
, to the port
15
, and since hydraulic liquid which is located in the second chamber
72
has a higher pressure than at the port
15
, hydraulic liquid will flow through the throughgoing passage.
By means of appropriate sizing of the throughgoing passage and the hydraulic system this throughput will result in a drop in the hydraulic liquid's pressure and/or an increase in the hydraulic liquid's flow rate. By monitoring the pressure in the two hydraulic pipes
11
,
14
and the hydraulic liquid's flow rate during actuation, it is thereby possible to detect when the actuating element
57
and thereby the regulating element
55
has reached the end position.
By the application of overpressure to the port
15
relative to the port
16
the throughput of hydraulic liquid will stop, and the check valve
86
will close. It can be seen from
FIG. 13
that an overpressure on the port
15
will not be capable of moving the actuating element
57
, and an end port
15
′ which is connected to the port
15
is therefore arranged in close proximity to the static portion
70
. The pressure is thereby transmitted to the port
15
′ and the hydraulic liquid presses against the end of the actuating element
57
, thus causing it to move in the direction opposite R
3
. By means of the actuating element's movement away from the end position the connection is broken between the port
15
and the outer bypass chamber
74
, thus closing the throughgoing passage.
The actuating element's end position is one of several possible regulating positions, and it should be understood that corresponding throughgoing passages may be provided for other regulating positions.
The actuator's internal hydraulic volume, i.e. the total volume of the first and second chambers
71
and
72
respectively, will be a known size. Monitoring of the pressure in the two hydraulic pipes
11
,
14
and the throughput volume of hydraulic liquid between the two hydraulic pipes
11
,
14
during actuation, which can be implemented by a pressure measurement and a volumetric measurement at the well's starting area, thereby permits a calculation of the actuating element's
57
and thereby the regulating element's
55
regulating position after a lapse of time. The actuation begins when the pressure in the hydraulic pipes exceeds the control valves' opening pressure, and the throughput volume of hydraulic liquid during actuation must therefore be measured from this point in time.
In contrast to the embodiments illustrated in
FIGS. 5-10
, in the embodiment illustrated in
FIG. 12
, between the actuator
56
and each of the hydraulic pipes
11
,
14
a self-controlled dosing valve
77
is flow-relatedly arranged in series with each control valve
24
,
25
. The dosing valve
77
is of the type in which an internal volume
79
is filled with inflowing liquid by pressurisation of the inlet
78
, whereupon the inflow stops until the inlet
78
is depressurised. By means of repeated pressurisation of the inlet
78
the dosing valve
77
delivers the liquid of the internal volume
79
, which is achieved as follows:
When there is overpressure on the inlet
78
hydraulic liquid flows into the internal volume
79
, causing a piston
80
to compress a return spring
81
. A bypass valve
83
is provided in a bypass
84
and controlled by the same pressure which influences the inlet
78
. The bypass valve
83
is of the type pressure-controlled directional control valve with return spring, which in the absence of pressure on the control port moves the valve to the open position, the bypass valve
83
consequently closing the bypass
84
when the inlet
78
is pressurized. When the piston
80
is pushed down to the bottom of the dosing valve
77
, the inflow of hydraulic liquid stops. At this point the pressure on the inlet
78
is relieved, which can be performed manually or automatically from the well's starting area, which depressurisation causes the bypass valve
83
to open for the flow of hydraulic liquid from the internal volume
79
above the piston, through the bypass
84
, to the internal volume
79
′ below the piston. The return spring
81
pushes the piston
80
upwards, resulting in this flow of hydraulic liquid. At the same time a check valve
82
prevents hydraulic liquid from flowing into the dosing valve from downstream side. By means of repeated pressurisation of the inlet
78
new hydraulic liquid fills the internal volume
79
, and the hydraulic liquid which is located in the internal volume
79
′ below the piston is forced out of the dosing valve
77
. By counting the number of repeated pressurisations of the inlet
78
, on the basis of knowledge concerning the internal volume
79
it is possible to calculate the throughput volume of hydraulic liquid more accurately than by a volumetric measurement at the well's starting area, thus achieving a more accurate determination of the actuating element's
57
and thereby the regulating element's
55
regulating position.
For a further description of the invention, reference should again be made to FIG.
4
. As mentioned, the combination of two hydraulic pipes which are connected to a regulating device is different for the regulating devices
1
-
6
. By pressurising hydraulic pipes
11
and
14
an independent control of the regulating device
1
is obtained. Similarly, by pressurising selected combinations of hydraulic pipes a mutually independent control of any of the regulating devices
1
-
6
can be obtained. The regulating device
7
is connected to the same hydraulic pipes as regulating device
5
, these two regulating devices thereby having common control, and forming a regulating device group. Where there is a large number of regulating devices it is possible by this means to group the regulating devices in mutually independent regulating device groups.
It is also possible to perform a more complex control by pressurising several hydraulic pipes simultaneously, possibly to different pressure levels, with the result that the hydraulic pipe which is pressurised to the highest pressure for one regulating device represents the lowest pressure for another regulating device.
FIG. 4
shows how four hydraulic pipes offer the possibility of independent control of a maximum of 6 regulating devices. It further illustrates that with 3 hydraulic pipes it is possible to control 3 regulating devices independently of one another. Similarly, 5 hydraulic pipes offer the possibility of 10 independent regulating devices, 6 hydraulic pipes corresponding to 15 independent regulating devices, and so on. If the number of hydraulic pipes is designated n and the maximum number of independent regulating devices is designated N, it will be seen that N increases by n−1 when n increases by 1. It will further be seen that n=2 is the lowest possible value for n, and that in this case N is 1. Thus for n hydraulic pipes N is the total of a geometrical series where the first term is 1, the highest term n−1 and the number of terms n−1. From mathematical theory it is known that the total of a geometrical series is the total of the first and last terms multiplied by the number of terms in the series, divided by 2. This results therefore in N=[(1+n−1)(n−1)]/2=n(n−1)/2.
When a number of regulating devices are independently controlled according to the prior art, in the case of direct hydraulic control two hydraulic pipes must be employed for each regulating device. In the case of electromechanical control the number of hydraulic pipes can be limited to two, while two electric cables must be employed for each regulating device. With N regulating devices, therefore, at least 2N cables or coil tubes must be employed. In addition it is desirable to receive feedback from the reservoir concerning when the regulating elements have assumed specific regulating positions, which can be implemented with electrical limit switches, resulting in a further increase in the number of cables. It is possible, of course, to transfer signals with sophisticated electronics, thus reducing the number of electric cables, but this requires the use of electronic equipment in the reservoir area, which has been shown to be operationally unreliable on account of the pressure and particularly the temperature in the reservoir.
With the invention, therefore, the number of hydraulic pipes necessary for independent control of a given number of regulating devices is lower than the number of coil tubes/cables required in the prior art. From the formula for N it is seen that this advantage of the invention is relatively much greater for a large number of hydraulic pipes than for a small number. In order to achieve any substantial advantage with the invention the number of hydraulic pipes should be at least three.
From the above it should be obvious that the invention will also function for controlling the flow of fluid from a well to a reservoir. The invention can therefore also be used when injecting water or gas into a reservoir.
Claims
- 1. A device for mutually independent control of regulating devices for controlling fluid flow between a hydrocarbon reservoir and a well which extends from a starting area to the hydrocarbon reservoir, wherein the regulating devices are provided in the well in the hydrocarbon reservoir, where each regulating device comprises a flow controller with a regulating element which is movable between regulating positions for the fluid flow and is connected to an actuating element of a hydraulic actuator, the hydraulic actuator is provided with two hydraulic ports, the actuating element is movable between regulating positions upon a minimum pressure differential between the ports, the differential pressure being provided by hydraulic pipes which extend from the well's starting area to the hydrocarbon reservoir,comprising, for each regulating device, at least two control valves for controlling flow of hydraulic liquid between the ports of the actuator and the hydraulic pipes, the control valves open and close for the flow of hydraulic liquid in the presence and absence respectively of at least an opening pressure on a control port, wherein the actuator is flow-relatedly arranged via the ports in series with the control valves in a hydraulic path between two hydraulic pipes, and the control port on at least one of the control valves is connected to one of the hydraulic pipes, and the control port on at least one of the other control valves is connected to the other hydraulic pipe, and the combination of two hydraulic pipes which are connected to an actuator is different for independently controllable regulating devices.
- 2. The device according to claim 1,wherein there is flow-relatedly arranged at least one of said control valves on each side of each actuator.
- 3. The device according to claim 1,wherein there is flow-relatedly arranged two of said control valves on each side of each actuator, and that the two control valves have control ports each of which is connected to a respective hydraulic pipe.
- 4. The device according to claim 3,wherein two control valves which are flow-relatedly located on each side of the actuator and which have control ports which are connected to the same hydraulic pipe are composed of a control valve unit with a common control portion.
- 5. The device according to claim 1,wherein the actuator is provided with at least one throughgoing passage which is open for throughput of hydraulic liquid when the actuating element is located in regulating positions, and which is closed when the actuating element is located outside the regulating positions.
- 6. The device according to claim 1,wherein between each actuator and each of the hydraulic pipes to which the actuator is connected there is flow-relatedly arranged a self-controlled dosing valve in series with the control valves, and that the dosing valve is of the type in which an internal volume is filled with inflowing liquid on pressurisation of an inlet, whereupon the inflow stops until the inlet is depressurised, and which by means of repeated pressurisation of the inlet delivers the liquid of the internal volume.
- 7. A method for mutually independent control of regulating devices for controlling the fluid flow between a hydrocarbon reservoir and a well which extends from a starting area to the hydrocarbon reservoir, by means of a device,the method comprising: pressurizing two hydraulic pipes which are connected to control valves for an actuator of the regulating device with hydraulic liquid to at least an opening pressure of the control valves, opening the control valves for the flow of hydraulic liquid between the two hydraulic pipes and the actuator, and establishing a pressure differential between the two hydraulic pipes which is sufficiently great to move an actuating element, whereby the actuator actuates a flow controller.
- 8. The method according to claim 7,wherein the pressure in the two hydraulic pipes and the hydraulic liquid's flow rate are monitored during the actuation, and, since throughgoing passages are opened when the actuating element is located in regulating positions, the actuating element's and thereby a regulating element's regulating positions are detected as a drop in pressure of the hydraulic liquid and/or an increase in the hydraulic liquid's flow rate.
- 9. The method according to claim 8,wherein the pressure in the two hydraulic pipes and throughput volume of hydraulic liquid between the two hydraulic pipes are monitored during the actuation, and the regulating element's regulating positions are calculated on a basis of the actuator's internal hydraulic volume and throughput volume of hydraulic liquid during actuation.
- 10. The method according to claim 9,wherein the throughput volume of hydraulic liquid is calculated on a basis of dosing valve's internal volume and a number of pressurisations of an inlet.
- 11. The method according to claim 7, wherein the actuator is provided with at least one through going passage which is open for throughput of hydraulic liquid when the actuating element is located in regulating positions, and which is closed when the actuating element is located outside the regulating positions, the pressure in the two hydraulic pipes and the hydraulic liquid's flow rate are monitored during the actuation, and since the throughgoing passages are opened when the actuating element is located in regulating positions, the actuating element's and thereby the regulating element's regulating positions are detected as a drop in pressure of the hydraulic liquid and/or an increase in the hydraulic liquid's flow rate.
- 12. The method according to claim 7,wherein between each actuator and each of the hydraulic pipes to which the actuator is connected is flow-relatedly arranged a self-controlled dosing valve in series with the control valves, and the dosing valve has an internal volume filled with inflowing liquid on pressurisation of an inlet, whereupon the inflow stops until the inlet is depressurised, and which by repeated pressurisation of the inlet delivers the liquid of the internal volume, the throughput volume of hydraulic liquid is calculated on the basis of the dosing valve's internal volume and the number of pressurisations of the inlet.
Priority Claims (1)
Number |
Date |
Country |
Kind |
982609 |
Jun 1998 |
NO |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/NO99/00174 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO99/63234 |
12/9/1999 |
WO |
A |
US Referenced Citations (5)
Foreign Referenced Citations (1)
Number |
Date |
Country |
WO9809055 |
Mar 1998 |
WO |