The present invention relates to a device and method for repairing pipe, such as underground sewer pipe and the like.
Prior methods for repairing damaged pipe lines include moving a liner tube impregnated with a liquid material capable of curing and hardening to the position within the pipe where the damaged portion is located. The liner tube is urged in an outward radial direction into contact with the pipe line being repaired and the liquid material impregnating the liner tube is permitted to cure and harden. The liner tube forms an interior liner in the pipe for the pipe line being repaired.
On some occasions lateral pipe lines are connected to main pipe lines. Often damage occurs at the junction between the lateral pipe line and the main pipe line. T-shaped or Y-shaped liner tubes have been utilized to fit within the junction between the lateral pipe line and the main pipe line. Liner tubes form a T-shaped or Y-shaped liner after hardening to the interior of the junction between the lateral pipe line and the main pipe line.
Ground water outside the lateral pipe line and the main pipe line infiltrates through the damaged portion of the pipe line and migrates between the liner tube and the pipe line to a point where it can enter the pipe line. In order to prevent this infiltration of ground water, attempts have been made to adhere the liner tube to the interior surface of the pipe line being repaired, whether it is a single straight pipe line or a T-shaped or Y-shaped pipe line.
However, considerable difficulty has been encountered in attempting to obtain an adhesive bond between the liner tube and the interior of the pipe being repaired. The interior of the pipe being repaired is often greasy or oily even after high pressure water jetting is performed. Attempts have been made to wash the interior of the pipe line with some success, but washing the interior of the pipe line is often only partial and not reliable. Furthermore, in some types of pipes, such as polyethylene pipes, an adhesive bond cannot be maintained between the resin impregnated liner tube and the polyethylene pipe even if the pipe is free from grease and oils.
Even in those instances where the interior of the pipe line is suitable for accepting a liner, shrinkage of the liner can occur, which creates a gap that allows ground water to flow around the liner and eventually infiltrate the pipe line. For example, thermoset resins are used in cured-in-place pipe applications to form the liner to the interior of the pipe line. These thermoset resins tend to shrink during the curing process, thus creating a gap between the liner and the pipe. Even the slightest shrinkage in the liner can be problematic.
A primary object of the present invention is the provision of an improved device and method for repairing pipe by using hydrophilic seals or other impermeable compressible materials.
A further object of the present invention is the provision of a band assembly made from a hydrophilic, hydrophobic, or other impermeable compressible material which includes a first band connected to a second band by connecting members. The first and second bands are positioned generally circumferentially around the outside of the liner and the connecting members extend generally along the length of the liner between the two bands.
A further object of the present invention is the provision of a device and method for preventing ground water from infiltrating a pipe line near the juncture between a main pipe line and a lateral pipe line.
A further object of the present invention is the provision of a device and method for preventing ground water from traveling within a lateral pipe (between the liner and the pipe) near the terminating end of the lateral liner.
A further object of the present invention is the provision of a device and method for repairing a section of a pipe and preventing entry of ground water from a damaged portion of the pipe being repaired.
A further object of the present invention is the provision of a device and method for repairing the juncture between a main pipe line and a lateral pipe line which uses a band assembly having a first hydrophilic band or gasket or similar article of impermeable compressible material positioned between the main pipe line and the liner around the opening that connects the main pipe line to the lateral pipe line. The first hydrophilic band is connected by hydrophilic members to a second hydrophilic band or similar article of impermeable compressible material positioned around the lateral liner.
A further object of the present invention is the provision of a device and method for repairing a lateral pipe by everting a lateral liner into the lateral pipe. A band assembly is placed within the interior of the lateral liner tube before eversion. The band assembly includes a first band connected to a second band by connecting members. The band assembly may be made from a hydrophilic, hydrophobic, or other similar impermeable compressible material that seals against entry of ground water. Upon eversion the band assembly is positioned around the lateral liner.
A further object of the present invention is the provision of a device and method for repairing pipe using a band assembly which is economical to manufacture, durable in use, and reliable in operation.
According to one aspect of the invention, an apparatus and method for repairing the junction between a lateral pipe and a main pipe. A band assembly is positioned near the main/lateral liner junction. The band assembly is made of a hydrophilic, hydrophobic or a similar impermeable compressible material. The band assembly includes a first band and a second band connected by connecting members. This apparatus is suitable for use in both inversion-style applications and pull-in-place applications. The first band surrounds the opening between the main and lateral liners and is disposed between the main pipe line and the liner around the periphery of the opening between the main and lateral pipes to effectively seal against entry of ground water at the pipe junction. The second band is positioned within the interior of the lateral liner so that upon inversion (in the embodiments which use inversion) the second band is positioned around the outside of the lateral liner between the lateral liner and the wall of the lateral pipe. In some embodiments the second band is positioned near the terminating end of the lateral liner. Exposing the hydrophilic band assembly to water or other liquid causes it to swell, thereby creating a seal between the liner and the wall of the pipe.
According to another aspect of the invention, an apparatus and method for repairing a lateral pipe by positioning a lateral liner into the lateral pipe. The band assembly may be made from a hydrophilic, hydrophobic, or other similar impermeable compressible material that seals against entry of ground water. The band assembly includes a first band connected to a second band by connecting members. The first and second bands are positioned generally circumferentially around the outside of the lateral liner and the connecting members extend generally along the length of the lateral liner between the two bands. The bands help prevent water from traveling along the length of the pipe and the connecting members help prevent water from traveling around the internal circumference of the pipe. This apparatus is suitable for use in both inversion-style applications and pull-in-place applications. In embodiments which use inversion, the band assembly is placed within the interior of the lateral liner tube before eversion. Upon inversion the band assembly is positioned around and near the terminal end of the lateral liner. Exposing the hydrophilic bands to water or other liquid causes them to swell, thereby creating the desired seal.
According to yet another aspect of the invention, an apparatus and method for positioning a liner in a cured-in-place application is provided. A band assembly is combined with the interior surface of the liner. The band assembly has two bands combined by a connecting member. The band assembly may be made from a hydrophilic, hydrophobic, or other similar impermeable compressible material that seals against entry of ground water. The bands are spaced apart from one another a sufficient distance so as to create a seal between the host pipe and the liner on opposite sides of the damaged portion of the pipe. The first and second bands are positioned generally circumferentially around the outside of the liner and the connecting members extend generally along the length of the liners between the two bands. The bands help prevent water from traveling along the length of the pipe and the connecting members help prevent water from traveling around the circumference of the pipe. This apparatus is suitable for use in both inversion-style applications and pull-in-place applications. In embodiments which use inversion, the hydrophilic bands are positioned on the outside of the liner between the host pipe and the liner. Exposing the hydrophilic bands to water or other liquid causes them to swell, thereby creating the desired seal.
Referring to
Launcher device 12 includes side walls 18, an end cap 20 and an end wall 22, all of which form a launcher device cavity 48. End cap 20 includes a line inlet 24 through which a line 26 extends. Line 26 is attached to a closed bladder tube end 28. Also extending through end cap 20 is an air inlet 30 which is connected to an air hose 32. T-shaped or Y-shaped bladder tube assembly 16 includes a main bladder tube 34 and a lateral bladder tube 36. Similarly, the T-shaped or Y-shaped liner assembly 14 includes a main liner member 38 and a lateral liner tube 40. The bladder assembly 16 is fitted on the interior of the liner assembly 14.
As can be seen in
The band assembly 11 is attached to the liner assembly to secure the band assembly 11 in place. The first band 62, second band 60, and connecting members 63 can be attached to the liner assembly by means of stitching, stapling, or by use of an adhesive or similar attachment means. In some embodiments it is not necessary to separately attach the second band 60 to the lateral liner 40 since the second band 60 will be connected to the first band 62 through the connecting members 63. The length of the connecting members 63 will determine the distance between the first band 62 and the second band 60.
In the embodiment shown in
In order to help prevent this seepage and movement of ground water 90, a band assembly 11 is positioned about a portion of the liner assembly 14. The band assembly 11 includes a first or proximate band or gasket referred to herein as a first band 62 combined with a second or distal band 60 by connecting members 63. In embodiments wherein the first band 62 is a gasket, the gasket includes a tubular portion that extends at least partially within the lateral liner tube 40 and a flange portion that extends outwardly about the periphery of one end of the tubular portion. The first band 62 is preferably attached to the main liner member 38 around the juncture between the main liner member 38 and the lateral liner tube 40 so as to maintain the band 62 in proper position as the repair assembly 10 is positioned for operation. The second band 60 is positioned within the interior of the lateral liner tube 40. The connecting members 63 provide a predetermine spacing between the first band 62 and the second band 60. The band assembly 11 is preferably made of a hydrophilic material capable of swelling in response to being exposed to water or other liquid. However, other materials for the band assembly 11 found suitable include neoprene rubber, other similar gasket materials such as urethane or silicone rubber, and like impermeable compressible materials.
Air pressure is introduced in the cavity 48 through air hose 32, urging the liner tube assembly 14 into contact with the interior walls of the main pipe line 50 and the lateral pipe line 52. Continued air pressure causes the lateral bladder tube 36 and the lateral liner tube 40 to invert outwardly through the launcher device opening into the lateral pipe line 52 from the position shown in
The ground water, as designated by the arrows 90 in
While the preferred embodiment of the invention is intended for use with an inversion-type application wherein the lateral bladder tube 36 and the lateral liner tube 40 invert outwardly into the lateral pipe line 52, those skilled in the art will appreciate that the band assembly 11 can also be used in pull-in-place applications. In a pull-in-place application, the band assembly 11 can be threaded down the lateral liner tube 40 to the juncture between the main liner member 38 and the lateral liner tube 40.
In applications where the lateral liner tube 40 is inverted into the lateral pipe line 52, it is preferred that the first band 62 is attached to the lateral liner tube 40 to secure the band 62 in place. The first band 62 can be attached by means of stitching, stapling, or by use of an adhesive or similar attachment means. In some embodiments the second band 60 is not separately attached to the lateral liner 40 since the second band 60 will be connected via the first band 62 through the connecting members 63. The length of the connecting members 63 will determine the distance between the first band 62 and the second band 60.
The present invention also includes an embodiment wherein the band assembly 11 can be positioned on opposite sides of a damaged portion of a pipe as shown in
The liner tube 74 comprises a layer of felt-like material which is impregnated with a liquid material capable of curing and hardening and may have a polymer outside layer or coating. The bladder tube 84 is inside the liner tube 74 after inverting and includes a closed end 86 and a line 88 extending outwardly there from. Air or fluid is introduced into the interior of bladder tube 84 to urge the bladder tube 84 radially outwardly so as to urge the liner tube 74 into contact with the tube 70 being repaired. The band assembly 11 when encountered by ground water seeping through the damaged portion 72 will expand and form a water tight seal on opposite sides of the damaged portion 72. This prevents water from entering the interior of the pipe line 70.
Those skilled in the art having the benefit of this disclosure will appreciate that in some applications a single band or seal can be used to prevent ground water from entering the interior of the pipe line. For example, in lining a lateral pipe towards a main pipe, positioning a hydrophilic band at the downstream end of the liner prevents ground water from running down between the liner and pipe and emptying back into the pipe line.
The invention has been shown and described above with reference to the preferred embodiments, and it is understood that many modifications, substitutions, and additions may be made which are within the intended spirit and scope of the invention. The invention is only to be limited by the claims appended hereto.