Patent Application
20230356278
The invention relates to a device for rolling a metal strip and a corresponding method.
When producing or rolling rolled stock in the form of metal strips, it is important, inter alia, with regard to product quality, that the roll gap between the work rolls of a roll stand used for this purpose can be set precisely. Such a setting of the roll gap in turn presupposes that there is precise knowledge of the resulting roll gap during rolling or during operation of the roll stand. For this purpose it is known according to the state of the art to determine the thickness of a metal strip between the work rolls of a roll stand according to the gauge meter principle. The thickness of the rolling stock corresponds to the distance between the barrels of the top and bottom rolls. Starting from a zero point, the change in position in the adjusting cylinders is used to calculate this distance. When rolling a metal strip, the work rolls are pushed apart by the rolling force because the whole stand acts like a spring. The distance between the work rolls during rolling is therefore the sum of the movement of the adjusting cylinder and the elastic strain of the stand. The strain of the stand is calculated from the force measured in the transverse heads.
In connection with the above-mentioned calculation of the strain of a roll stand, the characteristic curve of the stand forms an essential component with which the stand strain can be calculated as a function of the force in the force measuring devices (“load cells”) used for this purpose. This means that the stand characteristic curve must be known for such a calculation of the strain. In preparation for such a calculation, the stand characteristic is first determined without rolling stock by moving the work rolls directly onto one another. Here, the function of the stand characteristic depends on the width of the strip and the diameters of the work rolls. This function can only be measured if there is no metal strip between the work rolls and the work rolls are therefore pressed directly onto or against each other.
To roll a metal strip with a width that is less than the width of the work roll, the characteristic curve must be converted to the current width based on mathematical models of the stand. In other words, the stand characteristic has to be converted in the event that a metal strip to be rolled is narrower than the roll width, which is, in fact, regularly the case. The mathematical models available for this are imprecise or not exact, so that no exact thickness results. Other disadvantages of the conventional determination of the actual value of the roll gap or its actual thickness, which occurs during rolling, are that the force measurement is also falsified by frictional forces, and that wear on the rolls of the roll stand must be recorded also mathematically. This can lead to further errors in the calculation of the actual thickness of the roll gap.
According to the state of the art, it is known from CN 108114993 and JPS 62072417 that when rolling a metal strips to determine the roll gap, the position of backup rolls must also be determined by measurement and taken into account accordingly.
It is therefore the object of the invention to use simple means to optimize the determination of a roll gap, which occurs during operation of a roll stand when rolling a metal strip between the associated work rolls, with a view to greater accuracy and then set it to a desired target value.
A device according to the present invention is used for rolling a metal strip, in particular steel strip. Such a device comprises a roll stand formed of a pair of stands and a pair of work rolls and upper and lower backup rolls, wherein the work rolls and the backup rolls are supported on the roll stand by respective associated chocks. A roll gap can be formed between the work rolls, wherein the work rolls are able to be supported by at least one respectively assigned backup roll. Furthermore, the device includes a measuring device, by means of which the value of the roll gap between the work rolls can be determined. The chocks of at least one backup roll are movably guided in the roll stand and can be adjusted vertically by a hydraulic cylinder. The measuring device has at least one upper sensor with which a distance from at least one point on the upper backup roll to a predetermined upper reference point can be measured, and at least one lower sensor with which a distance can be measured from at least one point on the lower backup roll to a predetermined lower reference point. The measuring device comprises a force measuring device which is positioned between a chock of a backup roll, preferably the lower backup roll, and the roll stand, wherein a rolling force generated by the roll stand can be measured by means of the force measuring device. The device according to the invention also comprises a control device which is connected to the measuring device in terms of signals, wherein the control device is equipped with at least one mathematical model with which a strain of the roll stand can be calculated taking into account the rolling force generated. In this case, the control device is set up programmatically in such a way that an absolute value of the roll gap and thus the resulting thickness of the rolling stock can be determined on the basis of the measured values of the upper/lower sensor with regard to the measured position of the upper/lower backup roll and a strain of the roll stand calculated by the mathematical model, wherein this absolute value for the roll gap can be compared with a target value for the roll gap by means of the control device and on the basis of which the hydraulic cylinder can then be controlled for the vertical displacement of the associated backup roll, in order thereby to adjust the roll gap or the resulting thickness of the rolling stock in the form of the metal strips regulated to the desired target value.
In the same way, the invention provides a method for rolling a metal strip, in particular steel strip. In this method, a device according to the invention can be used as explained—in any case, in this method a roll gap is set between work rolls that are attached to a roll stand of a device for rolling a metal strip. The method according to the invention is characterized in that a distance of the upper/lower backup roll is measured at at least one point thereof from a predetermined upper/lower reference point by an upper/lower sensor and the measured values of the sensors are sent to a control device that a strain of the roll stand is calculated with a mathematical model with which the control device is equipped, taking into account the rolling force generated, and that by means of the control device on the basis of the positions of the backup rolls measured by the upper sensor and the lower sensor and a strain calculated by the mathematical model of the roll stand is determined an absolute value of the roll gap and thus the resulting thickness of the rolling stock. This absolute value for the roll gap is then compared with a target value for the roll gap by means of the control device and on the basis of this at least one backup roll is then adjusted, preferably hydraulically, in order to regulate the roll gap or the resulting thickness of the rolling stock in the form of the metal strip to the target value.
The present invention is based on the essential finding that a movement of the backup rolls or the associated backup roll barrel is directly measured by suitable sensors, namely the upper and/or lower sensor, so that this movement of the backup rolls must no longer be calculated using a mathematical model. In other words, by measuring the backup roll movement, a large part of the actual strain of the roll stand is determined by measurement and then no longer has to be calculated on the basis of a (inexact) mathematical model from the force measurement that is subject to friction. This also results in the advantage that an error-prone calculation of the influence of the strip width on the strain of the rolls, as is provided according to the prior art mentioned at the outset, is not necessary.
A further advantage of the invention in connection with the direct measurement of the movement of the backup roll barrel is that the eccentricity of the backup roll(s) can be measured directly with this measurement. This makes it possible to almost completely compensate for the eccentricity of the backup roll(s) that can occur during rolling operation.
According to the invention, the direct measurement of the movement of a backup roll is carried out at at least one or more points thereof across the width of the corresponding backup roll, namely with regard to a distance from a predetermined upper or lower reference point. Based on this, an exact or absolute spatial position of a backup roll is possible, also taking into account a possible deformation of the backup roll during rolling operation, and in this respect—also taking into account the calculated strain of the roll stand—a determination of an absolute value of the roll gap or the thickness of a rolling stock in the form of a metal strip between the work rolls is then ensured.
At this point, it is specifically pointed out that the feature “strain of the roll stand” in the sense of the present invention is formed at least by the following components:
As explained above, such a strain of the roll stand can be suitably calculated by using a mathematical model equipped in the control device.
In an advantageous development of the invention, it can be provided that the control device is programmed with respect to the mathematical model in such a way that the parts of the strain of the roll stand that have been determined directly by measuring the positions of the backup rolls are removed from the stand spring.
Attachment of the sensors (i.e., upper sensor and/or lower sensor) can be made to the crossbars of the roll stand which are attached between the pair of stands. In concrete terms, this means that the upper sensor can be attached to the upper crossbar, wherein the lower sensor is able to be attached to the lower crossbar.
With regard to the lower sensor, it is pointed out separately at this point that this can alternatively be attached to the foundation of the roll stand. This ensures a further improved measurement accuracy for the lower sensor, because a deformation of the foundation is not likely even during operation of the device and the lower sensor can thus be attached or positioned in a location that cannot be changed.
In an advantageous development of the invention, the sensors (i.e., the upper sensor and/or the lower sensor) can each be designed as an optical sensor. In this case, the upper sensor and/or the lower sensor can be designed in the form of a laser triangulation sensor or in the form of a confocal sensor.
In an advantageous development of the invention, electromagnetic fields can be used for the sensors (i.e., the upper sensor and/or the lower sensor). In this case, it is expedient for the upper sensor and/or the lower sensor to be in the form of an eddy current sensor.
With regard to the possible embodiments of the sensors mentioned above, a “mixed form” is also possible. This means that, for example, the upper sensor is designed as an optical sensor, wherein electromagnetic fields are used for the lower sensor and the lower sensor can therefore be designed as an eddy current sensor. This also applies to the reverse case, i.e., the design of the upper sensor as an eddy current sensor and design of the lower sensor as an optical sensor.
According to an advantageous development of the invention, adjacent to the upper or lower sensor, a blowing device is arranged, with which compressed air can be introduced into a space located between a backup roll and a sensor. In this way, for example, water mist, dirt particles or comparable disturbing particles can be blown away or removed from the space between a backup roll and a sensor, as a result of which the measuring accuracy for the respective sensor in relation to the measured position of an assigned backup roll is improved.
When correcting thickness disturbances, particularly on thin materials or metal strips, a movement of the “HGC” (cf.
Expressed in words, the strain is determined—in simple terms—from the quotient of the measured rolling force and the stand spring. Based on the fact that part of the strain of the roll stand, in particular a deformation or movement of the backup rolls, is now determined directly by the sensors mentioned, these measured parts of the strain can be removed from the stand spring, which becomes larger as a result. As a result of the stand spring being larger, the calculated strain becomes smaller. This also reduces the influence of friction in the measured (rolling) force. Percentage errors in the stand spring also result in lower strain errors.
In an advantageous development of the invention, the control device can be equipped with a mathematical compensation model, with which thermals and wear of the work rolls and/or the backup rolls can be calculated. In this way, it is possible to directly calculate the change in a diameter of the work rolls and/or backup rolls during the rolling process as a result of wear and temperature. This can be taken into account for the hydraulic adjustment of at least one backup roll, in order to set the roll gap or the resulting thickness of the rolling stock in the form of the metal strip to the target value in a controlled manner. This makes it possible, during operation of the device according to the invention or when carrying out the method according to the invention, on the one hand to improve the accuracy for the set roll gap and on the other hand to gain knowledge of the current state of wear of the work rolls and/or the backup rolls, in order to then only replace the respective rolls when actually required (and not time-dependent, i.e., after predetermined fixed times).
Further advantages and details of the invention follow from the exemplary embodiments described below and from the drawings. Showing:
Referring now to
In the exemplary embodiment of
The work rolls 16 and the backup rolls 18, 19 are held on the roll stand 12 or the associated stands 14 by respectively assigned chocks E. In
The chocks E of at least one backup roll 18, 20 are movably guided in the roll stand in the vertical direction and are associated with a hydraulic cylinder 22. This is illustrated by way of example for the upper backup roll 18 in
Between the uprights 14 of the roll stand 12, an upper crossbar Q1 and a lower crossbar Q2 are attached.
The device 10 according to the invention comprises a measuring device, by means of which a distance between the two work rolls 16 and thus a resulting roll gap W (cf.
In the embodiment of
With the upper sensor 24, a distance of the upper backup roll 18 can be measured at least at one point thereof from a predetermined upper reference point P1. In the same way, the lower sensor 25 can be used to measure a distance from the lower backup roll 20 at at least one point here to a predetermined lower reference point P2.
In the context of the present invention, the aforementioned reference points P1 and P2 form fixed points, with respect to which the movement of the backup rolls 18, 20 is measured by means of the sensors 24, 25. For example, these reference points P1, P2 can be fixed on the upper crossbar Q1 or on the lower crossbar Q2, as is symbolized by corresponding circles in the embodiment of
According to an alternative embodiment, it can be provided for the lower sensor 25 that it is attached to a foundation F (cf.
In the embodiment of
The measuring device also includes a force measuring device 30 which is positioned between a chock of a backup roll and the roll stand 12. In the representation of
The device 10 according to the invention also comprises blowing devices 28 (cf.
In the following, further features for the device 10 according to the invention and its mode of operation as well as for a method according to the present invention are shown and explained in
The embodiment of
It should first be pointed out for
The control device 32 is equipped with a mathematical model 34 with which a strain of the roll stand 12 can be calculated, taking into account the rolling force generated. According to the invention, it is important that the measured values for the rolling force measured on the drive side of the roll stand (“FAS”) and for the rolling force measured on the operator side of the roll stand (“FBS”) are each sent to this mathematical model 34. In this regard, it is pointed out that the rolling forces generated in
As already explained elsewhere above, the strain of the roll stand 12 can be calculated by the mathematical model 34 according to the invention. In this regard,
The other symbols used in
The invention now works as follows:
To roll a metal strip, this is passed between the work rolls 16 of the roll stand 12. In this case, the work rolls 16 are spaced apart from one another, so that a roll gap is formed between the work rolls 16. In
During rolling operation, a distance from the upper backup roll 18 at at least one point thereof (see
Taking into account the rolling forces FAS, FBS measured by the force measuring devices 30, a strain of the roll stand is calculated by the mathematical model 34, as explained.
According to the method according to the invention, it is then provided that by means of the control device 32 on the basis of the positions of the backup rolls 18, 20 measured by the upper sensor 24 and the lower sensor 25 and a strain of the roll stand 12 calculated by the mathematical model 34 an absolute value of the roll gap W and thus the resulting thickness of the rolling stock is determined, wherein this absolute value (“hAct”) for the roll gap W is compared with a target value (“hREF”) for the roll gap W by means of the control device 32 and at least based on this the backup roll 18 is then adjusted hydraulically by the hydraulic cylinder 22 in the vertical direction in order to set the roll gap W or the resulting thickness of the rolling stock in the form of the metal strip B to the target value in a controlled manner.
In order to carry out the above-mentioned method according to the invention, the control device 32 is set up accordingly in terms of programming. For the present invention, this means that by means of the control device 32 based on the measured values of the upper and lower sensors 24, 25 with regard to the measured position of the upper/lower backup roll 18, 20 and a strain of the roll stand 12 calculated by the mathematical model 34, an absolute value of the roll gap W and thus the resulting thickness of the rolling stock can be determined. Subsequently, this absolute value hAct is compared with the target value hREF for the roll gap W by means of the control device 32 and on the basis of this the hydraulic cylinder 22 is then controlled for the vertical displacement of the associated upper backup roll 18 in order to thereby adjust the roll gap W or the resulting thickness of the rolling stock in the form of the metal strip B to the desired target value.
To further improve the measurement accuracy, the invention can provide for the control device 32 to be equipped with a mathematical compensation model, which is denoted by “36” in
The present invention has been explained above with reference to possible embodiments of the device 10, which correspond to a so-called “four-high stand”. As an alternative to this, the device 10 according to the invention can also be designed in the form of a so-called “six-high stand”, wherein the roll stand 12 is equipped with a total of four backup rolls. In this case, the explanations given above for the backup rolls 18, 20 refer, mutatis mutandis, to the respective outer backup rolls of a six-high stand, in order to adjust the roll gap W or the resulting thickness of the rolling stock in the form of the metal strip B to a desired target value in a controlled manner as a result and in the same way.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2020 211 850.7 | Sep 2020 | DE | national |
| 10 2021 209 714.6 | Sep 2021 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/074807 | 9/9/2021 | WO |
