The present invention generally relates to a device and a method for securely holding a ladder or other object in position for transporting, storage, or safekeeping.
Ladders are frequently transported on vehicles such as vans, panel trucks, and pickup trucks. There are many different types of vehicular racks utilized for this purpose. However, once the ladder is positioned on the rack, the ladder is often free to move about thereby producing objectionable noises, causing abrasive wear on the ladder and the rack, and being readily susceptible to theft. In more extreme cases, the ladder may even become detached from the rack, and fall to the ground such as during travel over rough roads. Even though there is a wide range of racks that are utilized for carrying ladders and/or other items, it would be highly desirable to provide a ladder locking mechanism that would operate with virtually any already existing vehicular rack system and thereby inexpensively help eliminate objectionable noises, abrasive wear on the ladder and the rack, susceptibility to theft, and falling from the rack.
Ladders are commonly used in various construction projects, and therefore must be transported to and from the work site. Many trucks and other vehicles used to transport equipment have racks on which a ladder may be placed. However, these racks do not include means for securing the ladder. Thus, ladders are frequently just tied to the vehicle, and may become loose during transport and fall into the road, where they may be lost, damaged or even cause accidents. Furthermore, while the vehicle is unattended, a thief can untie and remove the ladder. Alternatively, ladders are commonly stored in sheds and garages. There exist racks for storing ladders, however these racks do not provide a means for securing a ladder from theft. It would be advantages to have a bracket that can lock a ladder onto a stationary rack to prevent the ladder from being stolen.
The use of devices and methods relating to ladder locking devices are disclosed in U.S. Pat. Nos. Des. 272,867 issued in the name Leach; 5,154,258 issued in the name Krukow; 5,918,488 issued in the name Deeter, 5,996,736 issued in the name Stankiewicz; 6,290,113 issued in the name Plyler; and 6,688,428 issued in the name Carroll, Jr.
While existing devices suit their intended purpose, the need remains for a device and method that is able to provide an inexpensive means for locking ladders to racks of many different types which may be utilized to provide safer and more reliable storage of ladders and transportation of ladders on vehicles with already existing vehicular racks as well as newly designed racks.
An improved attachment bracket for holding a ladder on a vehicle, and preventing its unauthorized removal is provided. The attachment bracket is a ladder locking device for holding a ladder on a rack or other storage device having a harness and a lock shuttle. The lock shuttle slides over the harness and is fixedly positioned with respect to the harness using a plurality of thumb releases to hold the lock shuttle in a desired position on the harness. The bracket is easy to use and simple and rugged enough to function in the often harsh dirty environment of a construction site.
These and other objects, features and advantages of the present invention will become apparent from the following detailed description and the appended drawings in which:
An improved attachment bracket for holding a ladder on a vehicle, and preventing its unauthorized removal, would be highly advantageous. The bracket should be easy to use and simple and rugged enough to function in the often dirty environment of a construction site.
The present area of technology is directed to a ladder locking device that may removably secure a ladder to a rack on a vehicle or to a stationary structure. The locking device operates by sliding over a ladder and a ladder rack holding the ladder and securely holding the ladder in place on the rack. The locking device may be further secured with one or a plurality of padlocks that install on the locking device to further secure the ladder and prevent the ladder from being stolen. The locking device replaces bungee cords, straps, ropes and other materials and methods used to securely hold a ladder on a ladder rack. The locking device may securely hold a plurality of ladders on a ladder rack.
The locking device includes a lock shuttle and a harness. The lock shuttle slides over the harness and clicks into place using a plurality of thumb locks to hold the lock shuttle in position. The lock shuttle has a lock knob that tightens the locking device onto the ladder and the rack when the lock knob is twisted into position. The locking device is released from the ladder and the rack by untwisting the lock knob, releasing the thumb locks, and sliding the lock shuttle off of the harness. The lock shuttle and harness are made of substantially rigid materials that exist or may come into existence such as steel, kevlar, or other rigid material that can securely retain a ladder on a ladder rack or other storage device.
Referring now to the drawings, in particular
In one embodiment of the invention, the harness 12 is a U shaped member with a first arm 16 a spaced apart second arm 18 parallel to the first arm, and an intermediary arm 20 connected between the first arm 16 and the second arm 18. The first arm 16, the second arm 18, and the intermediary arm 20 may be integrally formed and cooperate together to form the harness 12.
The first arm 16 may be an elongated rectangular shaft having a uniform predefined length, a uniform predefined width, a uniform predefined height, and a rectangular cross-section. The first arm may have a front side 22, a backside 24, an inner side 26, and an outer side 28. There are a plurality of evenly spaced notches 30 starting at a predefined point 32 on the front side and extending a predefined distance along the front side of the first arm. The front side 22 includes a plurality of holes 34 at predefined locations on the front side 22 extending therethrough to the backside 24 of the first arm. The inner side 26 and the outer side 28 of the first arm are generally smooth along the outer surface of their length. The first arm 16 may provide an eyelet 36 of predefined size that protrudes from the outer side of the first arm at a predefined location 38 where the intermediary arm 20 connects to the first arm 16.
The second arm 18 is similar in function to the first arm 16 with a corresponding front side 40, backside 42, inner side 44 and opposing outer side 46. There are a plurality of evenly spaced uniform notches 48 formed along the front side 40 of the second arm that correspond with the notches 30 on the front side 22 of the first arm 16. There may be a plurality of holes 52 at predefined locations extending therethrough that correspond to the holes 34 in the first arm 16. The outer side of the second arm may have an eyelet 54 that corresponds with the eyelet 36 on the outer side 28 of the first arm 16.
The intermediary arm 20 is an elongated cambered element of a predefined length that has a uniform width and a uniform height. The intermediary arm may be surrounded by a tubelike upper pad 58 of uniform width made from a flexible material. The upper pad 58 surrounds the intermediary arm 20 and covers the intermediary arm's entire length.
In one embodiment of the invention as shown in
In one embodiment of the invention as shown in
As shown in
The lock housing 60 may be a substantially solid rectangular member having a substantially planar front outer wall 74, an opposing substantially planar rear outer wall 76, a substantially planar first peripheral wall 78, an opposing substantially planar second peripheral wall 78, a top side 84, and an opposing substantially planar bottom side 86.
The front outer wall 74 of the lock housing has a predefined height and a predefined width. The front outer wall provides a first and second opposing pair of integrally formed arcuate flanges 92, 94 at predefined locations, and the front wall includes first and second spaced apart holes 88, 90 disposed therethrough at predefined locations through the front outer wall of the lock housing. The first and second spaced apart holes provide a means for a thumb lock assembly to mechanically communicate with the lock harness.
The first pair of arcuate flanges 92 protrudes outwardly from the front outer wall and each flange includes a hole 96, 98 therethrough at a predefined location on the flange that provides a pivot point for a thumb lock assembly.
The second pair of flanges 94 is similar to and corresponds to the first pair of flanges. The second pair of flanges 94 protrudes outwardly from the front outer wall 74 and are parallel with the first and second peripheral walls 78,80 of the lock housing. Each flange includes a hole 100, 102 disposed through each flange at a predefined point on each flange that provides a pivot point for a thumb lock assembly.
As shown in
The bottom side 86 of the lock housing 60 provides a central bore 112 with a uniform predefined diameter D1 disposed from a central predefined point of the bottom side 86 and extending through the height of the lock housing through the cavity of the top side of the lock housing. The central bore includes a female threaded portion 114 (
The lock housing provides a pair of harness bores 122, 124 (
As shown in
The threaded bolt 138 may be an elongated threaded screw having a predefined length and a predefined diameter, an integrally formed adjustment knob 142 at one distal end of the elongated threaded screw, a male threaded portion 144, and an integrally formed solid spherical ball 148 at an opposing second distal end of the elongated threaded bolt adapted to fit into the cylindrical chamber of the pad holder. The adjustment knob 142 may be an elongated rod 146 forming a “T handle” with a central portion 160 integrally formed with the elongated threaded screw and may be perpendicular to the longitudinal direction of the elongated threaded screw. The solid spherical ball 148 has a predefined diameter D2 that may be larger than the predefined diameter D3 of the elongated threaded screw.
The joint cap 140 provides a substantially flat circular collar with a centrally disposed hole. The joint cap 140 has a predefined interior diameter D4, and a predefined exterior diameter D5. The interior diameter D4 of the joint cap may be adapted to fit loosely between the spherical ball 148 and the male threaded portion 144 of the threaded bolt. The exterior diameter D5 of the joint cap may be adapted to mate securely with the circular chamber 134 of the pad holder. When the spherical ball 148 is inserted into the cylindrical chamber 134 of the pad holder 62, the joint cap 140 is in contact with the cylindrical chamber 134 of the pad holder 62 and the spherical ball is captured within cylindrical chamber 134 preventing the threaded bolt 138 from separating from the pad holder 62.
As shown in
When the lock shuttle screw assembly 66 is assembled into with the lock shuttle housing 60, the adjustment knob of the elongated threaded bolt 138 is in mechanical communication with the pad holder 62 and adjusts the pad holder 62 from a retracted position to an extended position when the adjustment knob 142 is twisted.
As shown in
As shown in
Each protrusion 166 may be centrally located on each respective latch and may have an associated bore disposed through the center of each respective protrusion penetrating through the width of each respective latch and respectively having associated first and second diameters D6, D7 large enough to accept the retaining pins 104, 106 respectively.
Each of the first and second retaining pins 104, 106 are adapted to fit into each of the bores 168 in the protrusion 166 of each of the thumb locks 156 and into the holes of the first and second pivot points to hold the thumb locks 156 in position while permitting the thumb lock to move from an associated open position to an associated closed position.
The locking pin 158 is adapted to hold the retaining pin 104 in position.
The first and second springs 162, 194 each operate as a biasing member between the first and second thumb lock 156, 180 respectively and the front outer wall 74 of the lock housing 60 to bias the associated tab of the thumb lock to grip the notches of the associated arm of the lock harness when the lock housing 60 is slid onto the arm of the lock harness. The spring may be any resilient biasing member such as a helical spring with a central spring hole.
As shown in
In one embodiment of the invention as shown in
The harness 212 is a U-shaped member including a first arm 216, a spaced apart second arm 218 parallel to the first arm, and an intermediary arm 220 connected between the first arm 216 and the second arm 218. The first arm 216, second arm 218, and intermediary arm 220 may be integrally formed and cooperate together to form the harness 212.
The first arm 216 may be an elongated rectangular shaft having a uniform predefined length, a uniform predefined width, a uniform predefined height, and a rectangular cross-section. The first arm may have a front side 224, a backside 226, an inner side 228, and an outer side 230. There are a plurality of evenly spaced notches 236 starting at a predefined point 238 on the front side 224 and extending a predefined distance along the front side of the first arm. The front side includes a plurality of holes 240 at predefined locations on the front side extending therethrough to the backside of the first arm. The inner side 228 and outer side 230 of the first arm are generally smooth along the outer surface of their length. The first arm may provide an eyelet 232 of predefined size that protrudes from the outer side of the first arm at a predefined location where the intermediary arm connects to the first arm.
The second arm 218 is similar in structure to the first arm and includes a corresponding front side 242, backside 244, inner side 246 and outer side 248. The front side 242 of the second arm has notches 254 that correspond with the notches on the front side of the first arm. The front side of the second arm may have a plurality of holes 258 extending therethrough that correspond to the holes in the first arm. The outer side 248 of the second arm may have an eyelet 250 that corresponds with the eyelet on the outer side of the first arm.
The intermediary arm 220 is an elongated cambered element of a predefined length that has a uniform width and a uniform height. The intermediary arm may be surrounded by a tubelike upper pad 222 of uniform width made from a flexible material. The upper pad surrounds the intermediary arm and covers the intermediary arm's entire length.
In one embodiment of the invention as shown in
In one embodiment of the invention as shown in
The lower lock pad 264 is a substantially flexible cuboid member having a predefined length, a predefined width, and a predefined height that is adapted to fit snugly within the channel 320 associated with the pad holder 262. The lower lock pad permits the lock shuttle to be securely fastened to a ladder.
The lock housing 260 is a substantially solid rectangular member having a substantially planar front outer wall 274, an opposing substantially planar rear outer wall 276, a substantially planar first peripheral wall 278, an opposing substantially planar second peripheral wall 280, a top side 282, and an opposing substantially planar bottom side 284.
The front outer wall 274 has a predefined height and a predefined width. The front outer wall 274 provides a first and second opposing pair of integrally formed arcuate flanges 291, 293, 295, 297 at predefined locations, and the front outer wall includes first and second spaced apart holes 286, 288 disposed therethrough at predefined locations through the front outer wall 274 of the lock housing. The first and second spaced apart holes provide a means for a thumb lock assembly to mechanically communicate with the lock harness.
The first pair of flanges 291, 293 protrude outwardly from the front outer wall and are parallel with the first and second peripheral walls 278, 280 of the lock housing. Each flange includes a hole disposed therethrough at a predefined location on the flange that is adapted to receive a retaining pin and provides a pivot point for a thumb lock assembly.
The second pair of flanges 295, 297 is similar in structure to and corresponds to the first pair of flanges. The second pair of flanges protrudes outwardly from the front wall and are parallel with the first and second peripheral walls 278, 280 of the lock housing. Each flange includes a hole disposed through the flange at a predefined point on the flange that is adapted to receive a retaining pin and provides a pivot point for a thumb lock assembly.
The top side 282 of the lock housing 260 may be a substantially concave arcuate wall that extends the length of the lock housing. The top side 282 provides a recessed cavity 262 that is complementary to the pad holder. The recessed cavity 262 provides a central stabilizing bore 304 that is adapted to receive the corresponding flange 314 of the pad holder.
The bottom side 284 of the lock housing 260 provides first and second bolt bores 306, 308 each having a uniform predefined diameter D9, wherein each bolt bore 306, 308 is disposed through spaced apart predefined points on the bottom side 284 and extending through the height of the lock housing through the cavity 298 in the top side 282 of the lock housing. The first and second bolt bores 306, 308 each include an associated female threaded portion that extends inwardly a predefined distance from the bottom side of the lock housing and that are each adapted to receive a threaded cylinder.
The lock housing 260 provides a pair of harness holes 300, 302 that are each disposed on opposite sides and a predefined distance from the central stabilizing bore 304. The first and second harness holes 300, 302 are parallel to the first and second peripheral sides 278, 280 of the lock housing 260. The harness holes each extend through the length of the lock housing and are adapted to respectively receive the first arm 216 and the second arm 218 of the harness 212.
In an embodiment of the invention, the first and second lock shuttle screw assemblies 266, 268 each provide a male threaded bolt 281, 283, a joint cap 285, 287 and a threaded tubular cylinder 289, 290. The first and second lock shuttle screw assemblies 266, 268 provide a means to securely tighten the lower lock pad 262 against a ladder to prevent the ladder from moving.
Each threaded bolt 281, 283 may be an elongated male threaded screw having a predefined length and a predefined diameter, an integrally formed adjustment knob 292, 294 at one distal end of the elongated threaded shaft, a threaded portion, and an integrally formed solid spherical ball 305, 307 at an opposing distal end of the elongated threaded shaft. Each solid spherical ball 305, 307 of each threaded bolt 281, 283 is adapted to fit into corresponding cylindrical chambers 316, 318 of the pad holder 262. The solid spherical balls 305, 307 each have a predefined diameter that may be larger than the predefined diameter of each elongated threaded bolt 281,283. Each adjustment knob 292, 294 may be an elongated rod 296, 298 with a central portion integrally formed with each threaded shaft 281, 283 respectively and may be perpendicular to the longitudinal direction of the threaded shaft.
Each joint cap 285, 287 provides a substantially flat circular collar having a predefined interior diameter and a predefined exterior diameter. The interior diameter of each joint cap may be adapted to fit loosely between the spherical ball and the threaded portion of the corresponding threaded bolt. The exterior diameter of each joint cap may be adapted to mate securely with the interior diameter of a corresponding cylindrical bore in the pad holder. When the spherical balls are inserted into the cylindrical bore of the pad holder, the joint caps are then each inserted into a respective cylindrical bore of the pad holder to prevent each threaded bolt from separating from the pad holder.
Each threaded tubular cylinder 289, 290 may be a hollow elongated cylindrical element having exterior male threads 332, 334 and interior female threads 334, 336. Each threaded cylinder is defined by a cylindrical wall having a predefined thickness, an outer male 332, 334 threaded portion adapted to mate with the bore of the lock housing and an inner female threaded portion 336, 338 adapted to mate with the threaded bolt. Each threaded cylinder 289, 290 protrudes outwardly a predefined distance from the bottom side of the lock shuttle housing when the first and second is respectively mated with the corresponding first and second bolt holes of the lock shuttle housing through the bottom side of the lock shuttle housing.
When first and second lock shuttle screw assemblies are assembled into with the lock shuttle housing, the first and second adjustment knobs of the threaded bolts are in mechanical communication with the pad holder and adjust the pad holder from a retracted position to an extended position when the adjustment knobs are twisted in a complimentary manner.
As shown in
As shown in
As shown in
Each of the locking pins 158 are adapted to fit into each of the bores 168 in the protrusion 166 of each of the thumb locks 156, 180 respectively and into the holes of the first and second pivot points to hold the first and second thumb locks 156, 180 respectively in position while permitting the first and second thumb lock respectively to move from an associated open position to an associated closed position.
The retaining pins 104, 106 are each adapted to hold the locking pins 158 in position.
The first and second springs 162, 194 each operate as a biasing member between the first and second thumb lock 156, 180 respectively and the front outer wall 74 of the lock housing 60 to bias the 164 of the thumb lock to grip the notches of the associated first and second arm 16, 18 of the lock harness when the lock housing 60 is slid onto the first arm 16 and second arm 18 of the lock harness. The first and second spring 162 may be any resilient biasing member such as a helical spring.
As shown in
In operation, the first and second arms of the harness are inserted over a rung of a ladder or a bracing member of a ladder and over an element of a ladder rack. The first and second arms of the harness are inserted into respective first and second harness holes located in the top side on of the lock housing. The lock housing is pushed onto the harness to an intermediate point along the notches of the first arm and the second arm where the ladder is held snugly against the ladder rack. The adjustment knob is twisted causing the pad holder to extend from the top of the lock housing and tightening the lock pads against the ladder and the ladder rack holding the ladder securely in position. A padlock may be inserted in a lock hole on an arm of the harness to prevent the ladder from being stolen.
To remove the ladder lack, the padlock is unlocked and removed from the harness. The adjustment knob is twisted causing the pad holder to retract into the lock housing and loosening the ladder from the ladder rack. The first thumb release and the second thumb release are simultaneously compressed to open the thumb locks and releasing the tabs from the notches on the first and second arms of the harness. The lock housing is pulled off the harness and the thumb releases are released causing the ladder to be released from the ladder lock.
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