Patent Application
20180044999
The present invention relates to protective techniques and methodologies for conduit interiors, and more specifically to the use of sleeves as wear members or electrical insulators.
It is known in the art of conduit design to employ covers or coatings to protect the inner conduit surfaces from corrosion or undue wear, as abrasive liquid/solid mixtures are often transported in a pipeline or conduit. The covers may be manufactured separately and inserted into the conduit, or they may be in the form of a spray-coating or similar application technique. The cover or sleeve material is commonly in the form of a plastic or metal material, the specific material selected on the basis of the application and the type, volume and velocity of fluid flow through the conduit.
For example, U.S. Pat. No. 8,397,766 to Rosen teaches a pipe welding method wherein adjacent pipe sections are provided with a plastic lining. The plastic lining may be secured in place by means such as an adhesive coating.
The use of a plastic liner or sleeve is also known to have potential advantages in the field of downhole electromagnetic telemetry, as commonly-used gap subs employ some degree of electrical isolation for operation. As is taught in Patent Cooperation Treaty Application No. PCT/CA2013/050850 to Logan et al., an electrically insulative sleeve can be used with a gap sub.
However, it is known that sleeves can be dislodged by normal fluid flow through a conduit, particularly in the context of drilling fluids or other high-velocity applications, as the fluids can flow behind the leading or upstream edge of the sleeve and eventually collapse it inwardly. This can have significant negative consequences where, for example, the conduit houses a probe or other tool, which is often found in gap sub assemblies.
Some solutions have been proposed, such as using an adhesive to retain the sleeve against the conduit inner walls, but this makes it more difficult to remove the sleeve. In the situation where the sleeve is sacrificial and is intended to be replaced from time to time, having the sleeve glued in place renders such replacements difficult. Additional time and cost may be required to remove such adhered sleeves, with the potential for damaging the inner walls of the conduit.
What is needed, therefore, is a method for providing a sacrificial sleeve for the inner walls of a conduit or pipe, while securing at least the upstream end of the sleeve to prevent or reduce the risk of fluid getting behind the sleeve and causing deformation and a collapse. Preferably, such a method would not include the use of adhesives and would allow for easier replacement of worn sleeves.
The present invention therefore seeks to provide a retention device and method for securing at least an upstream or leading edge of a wear sleeve within a pipe or conduit interior. The present invention extends to conduits and gap subs comprising such a device.
According to a first broad aspect of the present invention, there is provided a conduit comprising:
In some exemplary embodiments of the first aspect, the internal conduit wall is substantially cylindrical and the wear member is substantially cylindrical, the wear member forming a sleeve that covers at least a portion of the internal conduit wall. The wear member may be composed of a plastic material such as thermoplastics, thermoset polymers, elastomeric polymers or rubber, polyethylene terephthalate, polyether ether ketone or polyphenylene sulfide. Alternatively, the wear member may be composed of a metal material.
The conduit may comprise a gap sub assembly, and the wear member may preferably be composed of an electrically insulative material.
The at least one retention member preferably comprises a ring in engagement (which may, for example, be slip-fit or threaded engagement) with the internal conduit wall, the ring comprising a lip extending in a downhole direction, the lip configured to press a portion of the upstream end of the wear member outwardly against the internal conduit wall. The ring may also comprise a shoulder for abutting engagement with the upstream end of the wear member, and the ring may be in sealing engagement with the internal conduit wall by means of at least one 0-ring. The ring may be composed of a metal selected from the group consisting of beryllium copper and stainless steel, and it may be held in position by abutting against a shoulder on the internal conduit wall.
Alternatively, the at least one retention member may comprise a probe retention member in slip-fit engagement with the internal conduit wall, the probe retention member comprising a lip extending in a downhole direction, the lip configured to press a portion of the upstream end of the wear member outwardly against the internal conduit wall, the probe retention member configured to retain a probe within the inner passage. The probe retention member may be composed of a metal selected from the group consisting of beryllium copper and stainless steel.
The conduit may also comprise at least one downhole retention member for securing a downstream end of the wear member against the internal conduit wall. The at least one downhole retention member may be mounted on the internal conduit wall, or it may be of unitary construction with the internal conduit wall.
According to a second broad aspect of the present invention, there is provided a retention member for securing a wear member inside a conduit, the conduit having an internal wall, the wear member sized and configured for slip-fit engagement with the internal wall, the retention member comprising at least one projection extending adjacent the wear member to hold at least a portion of the wear member against the internal wall.
In some exemplary embodiments of the second aspect, the at least one projection comprises a circumferential lip extending generally parallel to the internal wall. The retention member may further comprise a shoulder for abutting engagement with the at least a portion of the wear member. In some embodiments the retention member may comprise at least one 0-ring for sealing engagement of the retention member against the internal wall. The retention member may also comprise an internal extension for retaining a probe within the conduit. The retention member is preferably composed of a material selected from the group consisting of beryllium copper and stainless steel.
According to a third broad aspect of the present invention, there is provided a wear assembly for use with an internal wall of a conduit, the wear assembly comprising:
In some exemplary embodiments of the third aspect, the sleeve is composed of a plastic material, the plastic material deformable when fluid flowing through the conduit flows under the upstream end of the sleeve, the protuberance sized and configured to retain the upstream end of the sleeve against the internal wall to reduce the flow of the fluid under the upstream end of the sleeve. The retention member may further comprise at least one O-ring for sealing engagement with the internal wall, and the retention member is preferably composed of a material selected from the group consisting of beryllium copper and stainless steel.
The conduit may comprise a gap sub assembly, with the sleeve composed of an electrically insulative material. The electrically insulative material is preferably selected from the group consisting of polyethylene terephthalate, polyphenylene sulfide and polyether ether ketone.
The at least one protuberance preferably comprises a circumferential lip for positioning adjacent the sleeve, and the retention member may further comprise a shoulder for abutting engagement with the upstream end of the sleeve.
A wear assembly according to exemplary embodiments further preferably comprises a downstream retention member for securing a downstream end of the sleeve against the internal wall, and the retention member may further comprise an internal extension for retaining a probe within the conduit.
According to a fourth broad aspect of the present invention, there is provided a gap sub for insertion in a drill string, the gap sub comprising:
In some exemplary embodiments of the fourth aspect, the retention member comprises at least one protuberance for bearing against the upstream end of the sleeve to press the upstream end against the internal wall, and the protuberance preferably comprises a circumferential lip. The retention member may comprise an internally-disposed extension for receiving a probe within the gap sub. The sleeve is preferably composed of an electrically insulative material.
According to a fifth broad aspect of the present invention, there is provided a method of reducing wear of an internal wall of a conduit, the method comprising the steps of:
In some exemplary embodiments of the fifth aspect, the wear member is a sacrificial plastic sleeve, while in other embodiments it is composed of a metal material. The wear member is sized to cover at least a portion of the internal wall. In some embodiments it is advantageous to have the wear member composed of an electrically isolative material, for example where the conduit is a gap sub.
The retention means preferably comprise a retention member sized and configured for slip-fit engagement with the internal wall, and the engaging of the retention means comprises inserting the retention member into the conduit and pressing the retention member against the wear member. Such a retention member preferably comprises at least one downwardly extending protuberance for pressing the upstream end of the wear member against the internal wall, and the at least one downwardly extending protuberance most preferably comprises a circumferential lip. The retention member may also comprise a circumferential shoulder for abutting engagement with the upstream end of the wear member, for securing the wear member in place simultaneously with the pressing of the wear member against the internal wall. In addition, the method may include the step of engaging a downstream retention means to press a downstream end of the wear member against the internal wall.
According to a sixth broad aspect of the present invention, there is provided a method of securing a wear member within an inner passage of a conduit, the inner passage defined by an internal wall of the conduit, the method comprising the steps of:
In some exemplary embodiments of the sixth aspect, the wear member is a sacrificial plastic sleeve, but in some other embodiments it may be composed of a metal material. In embodiments where the conduit is a gap sub, the wear member is preferably composed of an electrically isolative material. The wear member is preferably sized to cover at least a portion of the internal wall.
The retention means may comprise a retention member sized and configured for engagement (which may, for example, be slip-fit or threaded engagement) with the internal wall, and the engaging of the retention means comprises inserting the retention member into the inner passage and pressing the retention member against the wear member. Such a retention member may comprise at least one downwardly extending protuberance for pressing the upstream end of the wear member against the internal wall, and the at least one downwardly extending protuberance preferably comprises a circumferential lip. The retention member may also comprise a circumferential shoulder for abutting engagement with the upstream end of the wear member, for securing the wear member in place simultaneously with the pressing of the wear member against the internal wall. The method may further comprise engaging a downstream retention means to press a downstream end of the wear member against the internal wall.
A detailed description of exemplary embodiments of the present invention is given in the following. It is to be understood, however, that the invention is not to be construed as being limited to these embodiments. The exemplary embodiments are directed to particular applications of the present invention, while it will be clear to those skilled in the art that the present invention has applicability beyond the exemplary embodiments set forth herein.
In the accompanying drawings, which illustrate exemplary embodiments of the present invention:
Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.
Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. The following description of examples of the technology is not intended to be exhaustive or to limit the invention to the precise forms of any exemplary embodiment. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense. For example, although the present invention is illustrated as being applied to a gap sub for use in electromagnetic telemetry operations, the present invention may be applied to any appropriate or suitable protective wear and/or electrical isolation member used with pipes or conduits.
Turning now to
In the embodiment illustrated in
A retaining ring 26 is shown in
The retaining ring 26 further comprises a beveled face 32 to promote flow through the inner passage 16. In addition, the retaining ring 26 comprises a shoulder 34 against which the upstream end 22 of the sleeve 20 abuts, while the downstream end 24 of the sleeve 20 abuts a shoulder 36 on the male member 12, thus holding the sleeve 20 firmly in position when the retaining ring 26 has been inserted into the inner passage 16.
The exemplary embodiment of
In the exemplary embodiment, the sleeve 20 is shown as secured by means of a slip-fit engagement with the upstream and downstream lips 28, 48 and abutting against the upstream and downstream shoulders 34, 36. However, it is within the scope of the present invention to have other mechanisms for pressing the upstream and downstream ends 22, 24 against the internal wall 18, such as for example a biasing mechanism. Those skilled in the art would be able to readily determine functionally equivalent mechanisms and techniques, all of which are intended to fall within the scope of the present invention as defined in the claims.
Turning now to
As will be clear from the above, those skilled in the art would be readily able to determine obvious physical variants capable of providing the retaining ring functionality, and all such variants and functional equivalents are intended to fall within the scope of the present invention.
The present invention also extends to methods or reducing conduit wall wear and securing protective wear members.
In one exemplary embodiment of a method according to the present invention, the method is for reducing wear of an internal wall of a conduit. Reference will be made to the elements shown in
As indicated above, this exemplary method may further include inserting a landing spider or similar internal probe mechanism. Alternatively, as set out above, the landing spider itself could comprise the sleeve retention features of the retaining ring 26.
In another exemplary embodiment of a method according to the present invention, the method is for securing a wear member within an inner passage of a conduit, the inner passage defined by an internal wall of the conduit. Reference will again be made to the elements shown in
As will be clear to those of skill in the art, the present invention allows for a wear member application that can easily be replaced. When it is determined that the time has come for the sleeve 20 to be replaced, the section of conduit can be taken out of operation. The retaining ring 26 can be pulled away from the upstream end 22 of the sleeve 20, thus freeing the upstream end 22. The sleeve 20 can then be pulled away from the downstream shoulder 36 and disengaged from the downstream lip 48, and then withdrawn from the inner passage 16. A replacement sleeve can then be inserted and retention ring 26 re-installed as set out above. The gap sub 10 can then be returned to operation.
Unless the context clearly requires otherwise, throughout the description and the claims:
Words that indicate directions such as “vertical”, “transverse”, “horizontal”, “upward”, “downward”, “forward”, “backward”, “inward”, “outward”, “vertical”, “transverse”, “left”, “right”, “front”, “back”, “top”, “bottom”, “below”, “above”, “under”, and the like, used in this description and any accompanying claims (where present) depend on the specific orientation of the apparatus described and illustrated. The subject matter described herein may assume various alternative orientations. Accordingly, these directional terms are not strictly defined and should not be interpreted narrowly.
Where a component (e.g. a circuit, module, assembly, device, drill string component, drill rig system etc.) is referred to herein, unless otherwise indicated, reference to that component (including a reference to a “means”) should be interpreted as including as equivalents of that component any component which performs the function of the described component (i.e., that is functionally equivalent), including components which are not structurally equivalent to the disclosed structure which performs the function in the illustrated exemplary embodiments of the invention.
Specific examples of methods and apparatus have been described herein for purposes of illustration. These are only examples. The technology provided herein can be applied to contexts other than the exemplary contexts described above. Many alterations, modifications, additions, omissions and permutations are possible within the practice of this invention. This invention includes variations on described embodiments that would be apparent to the skilled person, including variations obtained by: replacing features, elements and/or acts with equivalent features, elements and/or acts; mixing and matching of features, elements and/or acts from different embodiments; combining features, elements and/or acts from embodiments as described herein with features, elements and/or acts of other technology; and/or omitting combining features, elements and/or acts from described embodiments.
The foregoing is considered as illustrative only of the principles of the invention. The scope of the claims should not be limited by the exemplary embodiments set forth in the foregoing, but should be given the broadest interpretation consistent with the specification as a whole.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CA2016/000033 | 2/11/2016 | WO | 00 |
| Number | Date | Country | |
|---|---|---|---|
| 62116003 | Feb 2015 | US |
