The invention relates to a device for the transport of work pieces. Moreover it relates to a method to remove or install a tool and/or to change a transport bar using the device.
Such a device is known from DE 33 29 900 C2. For changing the tool with the known device, it is necessary to remove the entire transport bar and move it sideways out of the press with a separate device.
DE 195 26 490 A1 discloses a device with which gripper rails can be moved out crosswise to the direction of transport on a sliding table from a machine frame for tool change.
A further device for the transport of work pieces is known from EP 0 633 077 A1. For this, two transport bars vis-à-vis from each other are each connected on their end with a first drive. Moreover each of the transport bars is installed moveably on two levers which can be swiveled in parallel with each other. A shifting movement caused by the drive in an X or transport direction inevitably results in a movement of the transport bar in an X and a Y direction. Such a movement of the transport bar together with a corresponding movement of a transport bar provided in a vis-à-vis arrangement, is used to transfer work pieces along the X direction.
From DE 28 52 929 C2 a feeder device for step-by-step work piece transport in presses is known in which two gripper rails or transport bars extend in a vis-à-vis arrangement along the transport path. To grasp the work pieces, the gripper rails are moved towards each other via a toothed gear until the work pieces are held fast by clamping. Then the gripper rails are moved in the direction of transport and the work pieces are deposited again at another location by moving the gripper rails away from each other. To always ensure a synchronous sequence of movement, the movements of the toothed gear are controlled via disk cams.
From DE 28 47 273 A1 a device for the loading of a plate press is known. With this, two loading bars or transport bars located vis-à-vis from each other can each be moved on carriages in the direction of transport. Each of the transport bars can be moved via a shear servo drive in a direction vertical to the direction of transport. Several gripper devices are provided on each of the transport bars. The gripper devices have terminal strip pairs which can be moved vertically against each other via parallelogram steering servo drive devices.—The known device requires a plurality of drive devices. Drive devices for the movement of carriages in the direction of transport, for the movement of the transport bars vertically to the direction of transport and for the movement of the gripper devices are thus required.
The known transport devices are usually used for the step-by-step transfer of work pieces from one press tool to a further press tool which follows in the direction of transport. In case of a change of the press tools, it is necessary to remove one of the transport bars. If the press tool is replaced with a press tool for the production of work pieces with a different geometry, an adjustment of the gripper geometry provided on the transport bars may be necessary. In addition it may be necessary to replace both transport bars with transport bars with a suitable gripper geometry. Removal of one or both transport bars is complex. For this, the transport bar must be de-installed from the drive and removed. Moreover components of the drive must be supported. Due to the significant length of the transport bar, it is also necessary to remove the transport bar in X direction. The spatial conditions in this direction are frequently cramped due to devices for work piece feeding and discharge provided there. This makes it further difficult to install or remove the transport bar.
The object of the invention is to remove the disadvantages of the state of the art. In particular a device for the transport of work pieces is to be specified which makes it as simple as possible to change a tool. In accordance with a further goal of the invention, as simple as possible a method for removing and installing a tool and/or transport bar is to be specified.
This object is solved by the features of the claims 1 and 31. Useful embodiments result from the features of claims 2 to 30 and 32 to 34.
According to the invention, a device for the transport of work pieces in an X direction is provided with at least one transport device which can be installed on a frame of a processing device and which has at least one transport bar which can be moved via a first drive in X and Y direction, wherein the transport bar is releasably connected on its one end with the first drive via a first coupling, and wherein a swivel device is provided with which the transport bar can be swiveled in a state released from the first drive.—The provision of a first coupling simplifies the separation of the transport bar from the first drive. Via the additionally provided swivel device in accordance with the invention, the transport bar can be swiveled quickly and easily in the released state so that a tool located in the processing device can be accessed without any additional effort and can be replaced. After the tool has been replaced, the transport bar must only be swiveled back to its original position and connected again to the drive via the coupling. With a suitable embodiment of the transport bar and the swivel device, it is in particular possible, to swivel the transport bar in a direction crosswise to the X direction. This makes unnecessary the difficult and time-consuming removal in accordance with the state of art of the transport bar along the direction of transport.
In accordance with an advantageous embodiment, the swivel device has a swivel axis running essentially in a Z direction. This permits easy-to-execute, horizontal swiveling of the transport bar.
In accordance with an embodiment which has been particularly useful in actual practice, the transport bar is releaseably connected on its other end with a second drive via a second coupling. The provision of two couplings permits a relatively short embodiment of the transport bar. In addition, this can be used to separate the transport bar quickly and easily from the two drives. In this case, the swivel device can be releaseably installed on the transport bar. In actual practice it is usually not positioned until the transport bar is released from the drives. Instead of the second drive, the transport bar can via the second coupling also be connected with a support bar guided in a guide.
The swivel device can have a means of swivelable holding of the transport bar in a state released from the drives. The means of swivelable holding is in particular designed so that it also absorbs the torque exerted by the transport bar. It can have a pin engaging in a receptor provided on the transport bar. The receptor can for example be a device installed on the side on the transport bar for the insertion of the pin. Instead of the pin, the transport bar can for example also be held in a U-shaped receptor which is mounted swivelably around an axis.
In accordance with an embodiment, it can also be that, instead of the coupling, the transport bar is connected with the drive via a hinge, that can preferably be locked. Moreover it is also conceivable that the transport bar is installed via a hinge which can preferably be locked and a coupling. In this case, the transport bar can be swiveled after release of the first coupling. With a connection of the transport bar with a hinge, it is not necessary to completely release the transport bar from the device.
In accordance with a further advantageous embodiment, the first and/or second drive has a parallelogram servo drive. Particularly when two parallelogram servo drives are provided for the movement of the transport bar, excellent rigidity and thus particularly precise movement control is achieved. Aside from this, when the suggested parallelogram servo drive is used, it is no longer necessary to provide any measures whatsoever to support components of the drive when the transport bar is removed.
The parallelogram servo drive usefully has a first and a second coupling element arranged vis-à-vis from each other, which are connected with each other via at least two parallel installed steering elements. The swivel bearings of the steering elements are installed stationarily on the coupling elements. With a movement of the coupling elements relative to each other, the steering elements each swivel by the same angle. An area enclosed by the steering elements and the coupling elements forms a parallelogram.
In this invention, the term “coupling element” is to be understood in general terms. It can be a rigid bar which can be connected with the transport bar or a linear movement device. The first or, as the case may be, the second coupling for the connection with the transport bar is provided on one end of the coupling element facing towards the transport bar. The coupling is usefully designed so that a rigid connection between the first coupling element and the transport bar can be established.
It has been shown to be advantageous that the first coupling element is installed on a linear movement device or component of same. By installing the first coupling element on a linear movement device or component of same, it is advantageously achieved that a movement of the transport bar in X and in Y direction can be obtained by a movement of the linear movement device in X direction alone.
The first coupling element can form a first gliding element of the linear movement device. The linear movement device is usefully installed on a frame. This simplifies the construction of the device. In particular, drive devices can be positioned stationarily on the frame.
A “linear movement device” means a device via which an object is connected with a further object so that a movement of the two objects relative to each other must be along a straight line. For example, a gliding element can be provided which can be made to glide on a straight rail. However, the gliding elements can also be guided in linear sliding bearings or rolling bearings.
The second coupling element can be connected with the transport bar via the first and/or second coupling. In this embodiment, the first coupling element is either a part of a first linear movement device installed on the frame or it is a part of same.
In accordance with a further advantageous embodiment, the linear movement device has a second gliding element which is movable vertical to the direction of movement of the first gliding element and on which the first gliding element is installed. With the first and/or second gliding element, this can be a carriage placed on a linear guide. It is useful that the first and the second gliding element are formed like a cross carriage. This permits a movement of the transport bar in X, Y and Z direction.
In accordance with a further embodiment, at least one first drive device is provided for the movement of the first and/or second gliding element, preferably in Z direction. Moreover, at least one second drive device can be provided for the movement of the first and/or second gliding element, preferably in the X direction. A separate second drive device can also be provided for the movement of each of the second gliding elements. This makes it easy to execute a movement of the transport bar specified by a suitable controller of the drive device/devices both in the X and in the Y direction. The movement can usefully be controlled via a process computer provided for the control of the drive device/devices. This permits a particularly simple adjustment of the device provided by the invention to the plurality of different geometries of processing devices, for example presses. It is suitable for retrofitting of existing processing devices. For the adjustment to different geometries, using the invention it is only necessary to select the suitable length of the transport bar. The linear movement devices and their drive device/devices can remain unchanged.
In accordance with a further embodiment, the length of the transport bar is dimensioned so that it can be swiveled on an X-Y plane between columns of the processing device. This makes it possible to swivel out one end of the transport bar in a direction crosswise to the X direction. This can make it particularly easy to change a tool.
Vis-à-vis from the transport bar a further transport bar can be provided which is kept moveable in X and Y direction. The further transport bar can be designed corresponding to the transport bar. Also at least one drive provided for the movement of the further transport bar can be designed correspondingly to the first or second drive. It is useful when the further transport bar has two drives and is designed in the mirror image of the first transport bar. With the suggested arrangement, the work pieces can be clamped between the two transport bars and transported.
Further, according to the invention, a method for the removal or installation of a tool and/or transport bar with the inventive device is provided with the following steps:
The swivel device is designed particularly so that it can be installed releaseably on the transport bar. The installation of the swivel device is usefully performed at an original position of the transport bar which is at a distance from the tool.
Particularly the swiveling of the transport bar which is separated from the first drive simplifies and accelerates significantly a removal or installation of the tool and/or the transport bar.
Advantageous embodiments of the method also result particularly from the preceding features which can be used in this sense for execution of the method. Particularly when two drives designed as parallelogram servo drives are provided, the transport bar can be released from the transport device quickly and easily via the couplings. The parallelogram servo drives are self-supporting, in other words they do not have to be supported separately when the transport bar is removed.
Examples of the invention will now be described in more detail based on the drawings. The figures are listed below:
a-d the sequence of movement with a first device,
a-d the sequence of movement with a second device,
a a principle drawing of the arrangement of the first device,
b the arrangement in accordance with
a-d principle drawings of the sequence of movement as shown in
As further shown in
Via two of the drive modules AM shown in
As particularly shown in
Reference designator K refers to couplings for the connection of the transport bar 15 with the coupling element 9. The couplings K can be designed in the form of a screw-type connection.
a to 5d show the sequence of movement of a first device. With this, the drive modules AM1, AM2 are installed on the outside of the frame 14 of the press P. Here the transport bar 15 is also provided with gripper devices 16. A transport of the work pieces in the direction of transport is also possible here with a suitably coordinated movement of the first carriage 1 in the X direction.
Two transport devices T1 and T2 are provided with the second device shown in
a shows again a principle drawing of the arrangement of the steering elements 7 of the first device.
a to 9d again show the sequence of movement for the first device (see also
With the example shown in
As further shown in
In the fourth device shown in
The function of the device is as follows:
To change a tool generally designated with the reference designator W, the pin 22 is first inserted via a swivel device into the corresponding cylindrical recess on the transport bar 15. The recess suitable for the reception of the pin 22 can also be installed in a device (not shown here) installed for example on the side of the transport bar. The provision of such a device installed separately on the transport bar ensures a particularly high degree of rigidity of the transport bar 15. When the pin 22 is inserted into the cylindrical recess, the transport bar 15 is fixed in its position. Then the second coupling elements 9 of the drive modules AM1 and AM2 are released from the transport bar 15 via the couplings K. The second coupling elements 9 can be moved away from the transport bar 15 via the drive modules AM1 and AM2. Then the transport bar 15 can be swiveled around the pin 22 in a direction vertical to the X direction. The swivel device is such that the torque exerted by the transport bar is absorbed. The tool W is thus released and can be changed.
As shown in
Instead of the pin 22 shown in
Reference Designation List
Number | Date | Country | Kind |
---|---|---|---|
10 2004 0047 165. | Feb 2004 | DE | national |