The invention relates to a wire feed device for transporting a welding wire from a wire storage to a point of consumption, including at least one element for guiding the welding wire, wherein at least one element including a guide path is provided, along which several transport elements are displaceably mounted.
The invention further relates to a method for feeding a welding wire from a wire storage to a point of consumption, wherein the welding wire is guided through at least one element, and wherein several transport elements are guided in at least one element to circulate along a guide path, with at least one transport element being in operative connection with the welding wire on a side of the element facing the welding wire.
In the systems known from the prior art, different wire feed devices or drives are used, which are, for instance, subject to a high slip and wear and, in addition, have large dimensions and, moreover, deform the welding wire. Those wire feed devices are only difficult to incorporate in hand torches, since, due to their relatively large dimensions, also the hand torch would have to be designed in an accordingly large manner. This would render the guidance and handling of the hand torch difficult and substantially more cumbersome for the user. It is, therefore, required to arrange the wire feed device outside of the hand torch, whereby, however, the advantages of a wire feed located as close to the place of welding as possible will be lost.
Also known are wire feed devices, in particular planetary drives, which are designed in a more compact manner, yet feature very high speeds, whereby, for instance, at a reversal of the wire feed direction, braking of the motor will take a long time so as to cause a very large slack, thus rendering the same very sluggish. Therefore, an installation of such wire feed devices in hand torches is feasible, yet virtually without enabling a reversing wire feed. In addition, that planetary drive involves the drawback of requiring exchanges of the transport element, the whole drive, or the feed rollers, for different welding wire diameters, such a feed roller exchange being, however, very cumbersome because of small pressure elements such as, for instance, compression springs.
SU 1 088 898 A discloses a device for feeding a welding wire, by which spherically shaped transport elements are pressed on the wire to be fed. The transport elements are moved in the longitudinal direction by the rotation of a spiral spring, thus causing the welding wire to likewise move in the longitudinal direction. Via a guide path provided in the housing of the device, the transport balls are moved back again. The dimensions of the device are adjusted to a particular wire diameter, and therefore an adaptation to welding wires having different diameters is feasible not at all or only with great efforts.
SU 1 082 577 A discloses a device for feeding a welding wire, which uses balls running in rotating sleeves to transport the welding wire. Also that construction merely allows the transport of welding wires having particular wire diameters.
SU 846 160 B discloses another variant of a wire feed device, in which flexible elements are set in rotation to transport the welding wire in the desired direction by pressing on the same. The construction is characterized by a particularly low pressure force, which enables also soft welding wires, for instance of aluminum, to be transported in an optimum manner. The low pressing pressure, however, causes a large slip.
The object of the present invention, therefore, resides in providing a wire feed device exhibiting a small and compact mode of construction and, at the same time, little wear and, hence, little maintenance and low costs. Another object resides in realizing a reversing movement at reaction times as short as possible.
An object of the invention also consists in providing an automatic adaptation to different welding wires or welding wire diameters, respectively.
A further object of the invention consists in providing an above-mentioned method for feeding a welding wire, which is cost-effective to perform and allows for reversing movements at reaction times as short as possible as well as the automatic adaptation to different welding wires or welding wire diameters, respectively.
The objects of the invention are achieved in that at least one transport element is connected with a drive means and at least one further transport element is connected with the welding wire in a force-locking and/or form-locking manner, and that at least one element is displaceably arranged for adaptation to the diameter of the welding wire. The advantage resides in that, in the wire feed device according to the invention, the transport elements, in particular balls, are guided in the element or cage in a manner similar to a ball bearing, whereby the friction is considerably reduced, since the contact area of a ball is substantially smaller than with other, conventional systems or shapes. The element for guiding the welding wire is able to either simultaneously drive, or just guide, the welding wire. To adapt the wire feed device to welding wires having different diameters, at least one element is accordingly movably arranged. This element may be an element driving the welding wire or just guiding the welding-wire. Hence, no structural components necessary for the welding wire feed need be exchanged in the event of different welding wire materials and welding wire diameters. The automatic adaptation to the most different welding wires is hence feasible with a constant pressing pressure being exerted on the welding wire by the transport elements all the time. Moreover, the wire feed device excels by a particularly rapid response, since little or no slack at all of the transport elements inserted in the element or cage takes place at a reversal of direction. The slack as well as the reaction time for the reversal of the feed direction are merely influenced by the electromotor coupled with the wire feed device. Another advantage consists in that very simple coupling to the drive or motor is feasible.
By a configuration according to claim 2, at least one element is displaceably arranged in a base body. This constitutes a simple realization of the displaceable arrangement of the element.
By a configuration according to claims 3 and 4, the elements can be arranged around the welding wire and, hence towards the welding wire, i.e., about periphery of the welding wire, thus optimally pressing or acting on the welding wire. By these arrangements, several pressure points can be formed on the welding wire so as to ensure safe feeding. If several transport elements of an element act on the welding wire, the number of pressure points will increase proportionally to the number of elements.
By the configuration according to claim 5, the dimensions of the wire feed device according to the invention can be substantially reduced so as to obtain a small and compact mode of construction. At the same time, a very simple and cost-effective drive means is provided for the transport elements.
A configuration according to claim 6 is, however, also advantageous, since thereby only slight friction losses caused, for instance, by edges and/or pressure surfaces will occur.
The configuration according to claim 7 provides simple positioning of the individual parts relative to one another.
A configuration according to claims 8 to 11 offers the advantage that the drive sleeve is thereby rotationally mounted on the base body and, hence, provides simple mounting requiring little space. It also enables, for instance, a ball bearing to be used in the region of the projection so as to substantially reduce friction losses.
A configuration according to claim 12 is advantageous, because it allows the use of a simple drive or motor known from the prior art.
Due to the characteristic features according to claims 13 to 15, a simple a compact structure of the wire feed device can be provided.
The configuration according to claim 16 allows for simple adjustment to different welding wires and, in particular, welding wire materials and thicknesses.
Also of advantage is the configuration according to claim 17, since it provides a simple guide for the element or cage with the transport elements arranged therein, such that it will be displaced in the longitudinal direction so as to enable the automatic adjustment to different welding wires and welding wire thicknesses.
A configuration according to claim 18 offers the advantage of enabling the use of a simple and cost-effective design of the transport element and, hence, a frictionless conveyance of the transport element.
Also advantageous is, however, a configuration according to claim 19, since it provides a small and compact mode of construction of the wire feed device and, hence, enables its use in a hand torch.
Yet, a configuration according to claim 20 is also of advantage, since it enables the wire feed device to be integrated in a welding plant on the strategically most important points for the wire feed, without substantially affecting the structural size of the welding plant.
The object of the invention is also achieved by a method of the initially defined kind according to claims 21 to 40, with the advantages resulting therefrom being apparent from the description and the previously described claims 1 to 20.
The present invention will be explained in more detail by way of the attached drawings. Therein:
The welding apparatus 1 comprises a power source 2 including a power element 3, a control device 4, and a switch member 5 associated with the power element 3 and control device 4, respectively. The switch member 5 and the control device 4 are connected to a control valve 6 arranged in a feed line 7 for a gas 8, in particular a protective gas such as, for instance, carbon dioxide, helium or argon and the like, between a gas reservoir 9 and a welding torch 10 or torch.
In addition, a wire feeder 11, which is usually employed in MIG/MAG welding, can be controlled by the control device 4, whereby a filler material or welding wire 13 is fed from a feed drum 14 or wire coil into the region of the welding torch 10 via a feed line 12. It is, of course, possible to integrate the wire feeder 11 in the welding apparatus 1 and, in particular, its basic housing, as is known from the prior art, rather than designing the same as an accessory device as illustrated in
It is also feasible for the wire feeder 11 to supply the welding wire 13, or filler metal, to the process site outside the welding torch 10, to which end a non-consumable electrode is preferably arranged within the welding torch 10, as is usually the case with WIG/TIG welding.
The power required to build up an electric arc 15, in particular an operative electric arc, between the electrode or welding wire 13, respectively, and a workpiece 16 is supplied from the power element 3 of the power source 2 to the welding torch 10, in particular electrode, via a welding line 17, wherein the workpiece 16 to be welded, which is preferably formed by several parts, via a further welding line 18 is likewise connected with the welding apparatus 1 and, in particular, power source 2 so as to enable a power circuit for a process to build up over the electric arc 15, or a plasma jet formed.
To provide cooling of the welding torch 10, the welding torch 10 can be connected to a fluid reservoir, in particular a water reservoir 21, by a cooling circuit 19, for instance, via an interposed flow control 20, so as to cause the cooling circuit 19, in particular a fluid pump used for the fluid contained in the water reservoir 21, to be started as the welding torch 10 is put into operation, in order to effect cooling of the welding torch 10 by feeding a cooling medium.
The welding apparatus 1 further comprises an input and/or output device 22, via which the most different welding parameters, operating modes or welding programs of the welding apparatus 1 can be set and called, respectively. In doing so, the welding parameters, operating modes or welding programs set via the input and/or output device 22 are transmitted to the control device 4, which subsequently controls the individual components of the welding system or welding apparatus 1 and/or predetermines the respective set values for controlling.
In the exemplary embodiment illustrated, the welding torch 10 is, furthermore, connected with the welding apparatus 1 or welding system via a hose pack 23. The hose pack 23 houses the individual lines from the welding apparatus 1 to the welding torch 10. The hose pack 23 is connected with the welding torch 10 via a coupling mechanism 24, whereas the individual lines arranged in the hose pack 23 are connected with the individual contacts of the welding apparatus 1 via connection sockets or plug-in connections. In order to ensure an appropriate strain relief of the hose pack 23, the hose pack 23 is connected with a housing 26, in particular the basic housing of the welding apparatus 1, via a strain relief means 25. It is, of course, also possible to use the coupling mechanism 24 for connection to the welding apparatus 1.
It should basically be noted that not all of the previously mentioned components have to be used or employed for the various welding methods or welding apparatus 1 such as, e.g., WIG devices or MIG/MAG apparatus or plasma devices. Thus, it is, for instance, possible to devise the welding torch 10 as an air-cooled welding torch 10.
FIGS. 2 to 43 depict various embodiments of wire feed devices 27 for transporting a welding wire 13. The wire feed device 27, for instance, feeds the welding wire 13 from a wire storage, in particular the feed drum 14, to a point of consumption, in particular the welding torch 10.
The wire feed device 27 can, for instance, be used in the welding apparatus 1 or in the welding torch 10 or as an external drive unit. It is also possible that several of such wire feed devices 27 are simultaneously used in one welding plant, or combined with other wire feed device assemblies.
FIGS. 2 to 9 especially illustrate an element 28, in particular cage, of the wire feed device 27. The element 28 is arranged in a base body 29 (cf.
The element 28 is, for instance, comprised of two half-shells 30 which are positioned relative to each other via at least one fixing pin 31, as is apparent from
On a side 35 located opposite the welding wire 13, of the element 28, the guide path 32 is designed such that the transport element 33 likewise projects partially out of the element 28 and, for instance, engages a thread 36 of a drive means 37, said arrangement or function being apparent from, and described in, the following FIGS. 19 to 23. On this side 35, the transport element 33 projects out almost as far as to the center of the transport element 33 in order to be able to sufficiently engage the thread 36 of the drive means 37, yet while being prevented from falling out. Thereby, a groove or opening 32b is again formed with the half-shells 30 assembled and no transport elements 33 inserted. At least one transport element 33 must engage the thread 36 of the drive means 37. By rotating the drive means 37, the respective transport element 33 engaging the thread 36 is conveyed in the peripheral guide path 32 of the element 28 or half-shells 30. The rotation of the thread 36, thus, causes a displacement of the engaging transport element 33, which, in turn, causes the other transport elements 33 to be displaced too. Advantageously, several transport elements 33 engage the thread 36 simultaneously so as to ensure the safe displacement of the transport elements 33 along the guide path 32. With such a construction, in which several transport elements 33 act on the welding wire 13 at the same time, it is achieved in an advantageous manner that several pressure points are formed on the welding wire 13 so as to ensure the safe feeding of the welding wire 13.
Furthermore, a guide groove 38 is machined into the half-shell 30 of the element 28, via which the element 28 or half-shells 30 can be positioned and guided on the base body 29. At least one guide pin 50 of the base body 29 engages the guide groove 38 to allow the element 28 to be displaced along a central axis 39 extending along the guide groove 38 (cf. FIGS. 19 to 23).
The structure of the base body 29 will now be elucidated by way of FIGS. 10 to 13. The base body 29 is, for instance, made of a one-piece body 40 comprising a conical central portion 41 and, on the conically tapering side, a preferably cylindrical projection 42 as well as, on the opposite side of the projection 42, a positioning flange 45. The projection 42 is mounted in the interior of a drive sleeve 43, preferably via a bearing assembly 44, as is apparent from FIGS. 19 to 23. The positioning flange 44, in turn, is preferably designed to be rectangular. This positioning flange 45 is connected with a retention element 46 in a rotationally fast manner. The retention element 46 can, for instance, be formed by a housing part or a fastening element of a device and, in particular, the welding apparatus 1 or welding torch 10, so that the wire feed device 27 can be appropriately fastened upon installation. This is, for instance, schematically illustrated in
The central portion 41 of the base body 29 further comprises a guide groove 48 to receive the element 28, wherein, with the application of just one element 28, the base body 29 comprises a slide/guide surface for the welding wire 13 on the opposite side of the guide groove 48. In the exemplary embodiment illustrated, three elements 28 are, however, preferably arranged in three independent guide grooves 48 in the conically tapering central portion 41 of the base body 29. The elements 28 are preferably arranged in three guide grooves 48 which are each angularly offset by 1200. Within the guide grooves 48, the elements 28 are preferably arranged to be longitudinally and/or vertically displaceable. To this end, the guide grooves 48 are designed to be longer in the longitudinal direction than elements 28. Hence, it is no longer necessary to provide a slide/guide surface, since the welding wire 13 extends centrically between the elements 28 relatively arranged at 1200 and is centrally positioned and guided by the transport elements 33. The conical central portion 41, moreover, comprises at least another bore 49, in which the above mentioned guide pins 50 can be inserted to position and guide the elements 28 in the base body 29. At least one bore 49 is required for each element 28 or each guide groove 48, respectively, since the guide pin 50 inserted in this bore 49 guides the element 28, in particular cage, while, at the same time, protecting it from falling out during the assemblage of the wire feed device 27. The element 28, thus, comprises a guide groove 48, and the base body 29 comprises at least one guide pin 50 engaging the guide groove 48 of the element 28. Due to the guide groove 48 extending in parallel with the conically designed thread 37 of the drive sleeve 43, the base body 29 and the element 28, the element 28 is displaced parallelly to this conical design within the guide groove 48.
To guide the welding wire 13, a through bore 51 into which the guide grooves 48 open extends through the base body 29 so as to allow the transport elements 33 to act on the welding wire 13 with the element 28 inserted.
The base body 29 with the elements 28 arranged in the base body 29 is preferably centrically arranged in the drive sleeve 43, said drive sleeve 43 forming the drive means 37. A detailed illustration of the drive sleeve 43 is given in FIGS. 14 to 18. In the drive sleeve 43, the thread 36 is arranged, which is designed as a conical internal thread matching the contour of the parts of the wire feed device 27, in particular the element 28 with the transport elements 33, the central portion 41, and which is engaged by at least one transport element 33 arranged in the element 28. The turn of the thread 36 is, thus, adapted to the contour or dimensions or size of the transport element 33. The thread 36, which is designed as an internal thread, extends conically. The conical extension of the individual parts like the thread 36, the central portion 41 and the element 28 preferably comprises an angle 52 of between 50 and 250. The pitch of the thread 36 can, thus, be derived from the size of the transport element 33, yet may also be larger. The conical extension ensures in a simple manner that the individual parts will always be arranged or positioned in a mutually centric fashion so as to enable a highly comfortable assemblage of the individual parts, requiring little time. The transport elements 33 can also be formed by other special shapes such as, for instance, rollers, cylinders, cubes, pyramids, etc.
Opposite the thread 36, a depression 53 is provided to receive the bearing assembly 44 for the projection 42 of the base body 29, as can be taken from, and is elucidated in, subsequent FIGS. 19 to 23. Preferably, three internal threads 56 are arranged in the region of the depression 53 so as to be offset relative to a central axis 54 of the drive sleeve 43 forming the drive means 37 by an angle 55 of, preferably, approximately 1200. These internal threads 56 enable a coupling element 47 to be connected with the drive means 37, for instance, by headless pins (not illustrated).
Moreover, a drive 57, in particular electromotor, is connected with the coupling element 47 or directly with the drive sleeve 43 forming the drive means 37 for the transport element 33. Naturally, it is also possible to arrange a gear between the drive 57 and the coupling element 47. In the exemplary embodiment illustrated, the drive 57 comprises a hollow shaft 58, via which the drive 57 is connected with the coupling element 47 and through which the welding wire 13 can be guided to the wire feed device 27. The drive 57 is arranged axially to the feed direction. Naturally, the drive 57 can also be arranged in parallel with, or beside, the wire feed device 27, the welding wire 13 in those cases being no longer guided through the drive 57. Preferably, the drive 57 is arranged in front of the wire feed device 27, whereby, during the thread-in procedure of the welding wire 13, the latter is initially guided through the drive 57, i.e. the hollow shaft 58, and subsequently threaded into the wire feed device 27. Furthermore, the drive 57, in particular a casing 59 of the drive 57, is connected with a further retention element 60 in a rotationally fast manner so as to enable the drive 57 to carry out a rotational movement via the hollow shaft 58 to the drive sleeve 43, while the casing 59 is rigidly fixed. The drive sleeve 43 is, thus, set in rotation to cause a displacement of the transport elements 33 via the thread 36 and the feeding of the welding wire 13 in the respective direction by the transport elements 33 being in operative connection with the former. Thus, a force or speed is transmitted to the wire feed device 27 via the hollow shaft 58 of the drive 57. The speed of the drive 57 can be adjusted or controlled via a separate control device (not illustrated) or the control device 4 of the welding apparatus 1.
The wire feed device 27 set in rotation by the drive 57 and, in particular, the drive sleeve 43, via the thread 36 of the drive sleeve 43, thus, convey the transport elements 33 arranged to circulate within the element 28 and engaging the thread 36. The transport elements 33 are, thus, moved in a circulating manner within the guide path 32 provided in the element 28. On the side 34 facing the welding wire 13, of the element 28, at least one transport element 33 is in operative connection with the welding wire 13. By the previously described movement of the transport elements 33 and the operative connection between the transport elements 33 and the welding wire 13, the welding wire 13 is transported in the direction of the moved transport elements 33. The welding wire 13 is fed as a function of the direcation of rotation realized by the drive 57. In doing so, both a forward movement and a rearward movement of the welding wire 13 are feasible by merely reversing the direction of rotation of the drive 57.
Furthermore, a pressure element 61 may be provided in the base body 29 to be positioned or arranged between the positioning flange 45 of the base body 29 and the element 28 and exert a pressure force onto the element 28. The pressure element 61 may be comprised of a pressure disc 62 and a compression spring 63. The pressure disc 62 transmits onto the element 28 the force of the compression spring 63, which is arranged to follow the pressure disc 62 in the welding feed direction of the welding wire 13 transported to the welding process. In the interior of the positioning flange 45, a disc 64 may be detachably arranged such that the compression spring 63 is supported on the disc 64 so as to exert a pressure force on the pressure disc 62 and, hence, on the element 28. In order to exchange or replace the compression spring 63, the disc 64 can be detached from the positioning flange 45. Thereby, also an adaptation of the pressure force, for instance in different welding processes, can be effected by changing the compression spring 63. The disc 64 may also be connected with the positioning flange 45 by a thread (not illustrated) so as to enable a change of the pressure force by turning the disc 64. With the disc 64 being further turned in, the compression spring 63 is further compressed so as to exert a higher pressure force on the element 28. With such a configuration, the compression spring 63 need no longer be exchanged in order to obtain different pressure forces, but can be adjusted by simply rotating the disc 64.
By the pressure element 61 arranged between the element 28 and the positioning flange 45, the element 28 is displaced or pressed in the direction of the projection 42 along the guide groove 38. It is thereby ensured that, in the event where no welding wire 13 is inserted in the wire feed device 27, the elements 28 will be displaced until the transport elements 33 of the individual elements 28 arranged opposite the thread 36 will contact each other, whereby a starting position will be defined. During the introduction of the welding wire 13 into the wire feed device 27, the element 28 will then be pressed in the direction of the pressure element 61 by the welding wire 13 so as to cause a divergence of the elements 28, in particular transport elements 33, relative to each other in order to enable the welding wire 13 to enter between the elements 28, thus causing the transport elements 33 to abut on the same. In this manner, an automatic adaptation to the diameter of the welding wire 13 is achieved. The wire feed device 27 according to the invention can, thus, be employed with any welding wire 13 irrespective of the material and thickness or diameter of the welding wire 13, as is to be seen from
In
An essential advantage of the wire feed device 27 according to the invention resides in that the latter comprises a very compact mode of construction, the outer diameter 67 of the wire feed device 27 in a preferred manner being, for instance, between 20 mm and 40 mm. The wire feed device 27 can, thus, be installed in commercially available hand torches 10 and, in particular, in the grip plate of the hand torch 10. Thus, also the wire feed will be substantially improved, with the benefits of a quick-reacting and even reversible wire feed device 27 being also applicable in a hand torch 10. It is, of course, also possible to arrange the wire feed device 27 in a welding apparatus 1 or an external wire feed device, or directly integrate it in a hose pack 23.
Naturally, it is also possible to use just one element 28 instead of the three elements 28 described in the preceding exemplary embodiment, and to provide a guide surface on the side located opposite the element 28 towards the welding wire 13, over which the welding wire 13 runs. The pressure acting on the welding wire 13 from the element 28 and the transport elements 33 arranged therein, thus, causes the welding wire 13 to be pressed against this guide surface and subsequently conveyed by the operative connection between the transport elements 33 and the welding wire 13. The guide surface may be plane or may, for instance, comprise a small indentation or guide groove for the welding wire 13. A simple construction of the wire feed device 27 according to the invention is, thus, again provided.
The wire feed device 27 according to the invention may also be configured in the manner described by way of FIGS. 24 to 28.
The wire feed device 27 in this case comprises a main element 69, a base body 70, at least one element 71 including transport elements 72 arranged to circulate therein, and a drive pulley 73.
The main element 69 on one side has a depression 74, from which a conically tapering bore 75 extends farther into the interior of the main element 69. On the conically tapering side, i.e. on the side opposite the depression 74, a further opening 76 is provided, which is preferably rectangular and in which the base body 70 is arranged in a rotationally fast manner. In this exemplary embodiment, the drive pulley 73 is rotationally mounted in the depression 74.
The base body 70 arranged in the interior of the main element 69 is connected with the main element 69 in a rotationally fast manner. The base body 70 is comprised of a conically designed main portion 70a and a projection 70b arranged on the conically tapering side of the main part 70a, which projection is preferably designed to be rectangular in order to arrange the base body 70 in the main element 69 in a rotationally fast manner. The fixation of the base body 70 in the main element 69 can, for instance, be realized by a headless pin arranged in the main element 69 in a bore provided normally to the central axis of the main element 69.
It is, of course, also possible to arrange the base body 70 in the main element 69 in any other manner. It is, for instance, possible to arrange a shaft on the base body 70, on the conically tapering side of the main portion 70a, to position the base body 70 via this shaft in the main element 69, the base body 70 in this case being screw-connected with the main element in a rotationally fast manner.
The drive pulley 73 arranged in the depression 74 of the main element 70 is connected with a motor, in particular a drive 77. The drive 77 can be formed by any motor known from the prior art. The drive 77 comprises a hollow shaft 78 extending through the drive 77 in the wire feed direction. The hollow shaft 78 serves to connect the drive 77 with the drive pulley 73. To this end, the base body 70 and a projection 70b are formed in correspondence with the hollow shaft 79 in order to guide the welding wire 13 therethrough centrally of the wire feed device 27 and the drive 77. The element 71 is arranged in the interior of the main element 69, i.e. in the conically tapering bore 75 of the main element 69, and in a longitudinal groove 79 of the base body 70. The element 71 is comprised of two half-shells 80, in which a guide path 81 is machined to arranged therein the transport elements 72 in a circulating manner. At least one transport element 72 engages the drive pulley 73. The drive pulley 73 drives the transport elements 72 by the aid of a flight 82 which is spirally machined, e.g. milled, into the drive pulley 73, departing from the center of the drive pulley 73 (cf.
This configuration of the wire feed device 27 according to the invention allows the dimensions of the wire feed device 27 to be kept very small, since, due to the hollow shaft 78 of the drive 77, the welding wire 13 is fed through the drive 77 and the drive 77 is arranged in the same axis as the wire feed device 27. Naturally, it is also possible to arrange the drive 77 in a laterally offset manner, in which case the force or moment of the drive 77 can then be transmitted to the wire feed device 27, for instance, via toothed wheels or a V-belt, whereby, however, the wire feed device 27 can no longer be easily incorporated in a hand torch 10, yet still be readily installed in the welding apparatus 1 or outside the welding plant.
In order to effect an adjustment to the actually used welding wire 13 in the case of different welding wire diameters, the drive 77 is arranged in a retention element 83 in a rotationally fast manner (cf.
In
With this configuration of the wire feed device 27 according to the invention, it is essential that only one element 71a exerts a pressure on the welding wire 13 and, hence, is in operative connection with the same, while two other elements 71 are rigidly arranged in the base body 70, feeding the welding wire 13 merely by the transport elements 72 engaging the thread 69a of the main element 69 and the operative connection between the welding wire 13 and the transport elements 72. Consequently, with, for instance, different welding wire diameters, the welding wire 13 need only be displaces in the direction of the center of the wire feed device 27, thus causing the welding wire 13 to run eccentrically in the wire feed device 27, which will, however, in no way affect the welding process. Naturally, it is also possible that one element 71 is rigidly arranged and two elements 71a are arranged to be movable towards the welding wire 13.
A further configuration of the wire feed device 27 according to the invention is illustrated in
The element 71 is arranged in a guide groove 89 so as to be displaceable in the direction of the welding wire 13, i.e. normally to the welding wire 13. Between the element 71 and a cover 90, a pressure spring 91 may be arranged to press the element 71 in the direction of the welding wire 13. With the welding wire 13 not inserted, the elements 71 are, hence, displaced relative to each other such that the transport elements 72 arranged to circulate in the elements 71 will contact each other. As the welding wire is threaded in, the elements 71 are being pushed apart by the welding wire 13. On account of the pressure spring 91 arranged in the main element 69 between the cover 90 and the element 71, the elements 71 are pressed onto the welding wire 13 by a predefined pressure force. The automatic adaptation or adjustment of the wire feed device 27 to the respectively inserted welding wire 13 is, thus, ensured in a simple manner. Moreover, no conversion work will be required for a welding wire exchange.
This exemplary embodiment offers the advantage of the wire feed device 27 being comprised of few parts. As opposed to the previously described variant embodiments, no base body 29 or 70 is required in this exemplary embodiment.
Another variant embodiment of the wire feed device 27 according to the invention is illustrated in
Furthermore, a pressure element 94 is arranged in the main element 69 between the element 71 and a pressure disc 95 to exert a pressure force on the element 71 and, hence, enable automatic adjustment to the respectively inserted welding wire 13.
In addition, it should be mentioned that the drive pulley 73 is connected with the hollow shaft 78 of the drive 77 and, hence, only the drive pulley 73 is rotationally mounted in the main element 69. As a result, only the element 71 and the drive pulley 73 are subject to little wear such that the service life of the wire feed device 27 according to the invention is substantially increased over other embodiments and, if the drive pulley 73 or the element 71 is worn, a simple exchange will, moreover, be feasible.
The drive 77 as well as the main element 69 are, for instance, arranged in a hand torch in a rotationally fast manner. It is, or course, not necessarily required to arrange the wire feed device 27 according to the invention in a hand torch, this may also be done in a welding apparatus 1, in the hose pack 23 or outside the welding plant.
In order to ensure the automatic adjustment or setting to the respectively employed welding wire 13, it is also possible to arrange the transport elements 72 in at least one element 71 which is, for instance, designed as an eccentric, as is schematically illustrated in
The transport elements 72 are again arranged to circulate in the element 71, with the transport elements 72 partially projecting out of the element 71 in this exemplary embodiment. In this exemplary embodiment, the element 71 is designed to be oval and eccentrically mounted in the main element 69 by the aid of a fixing pin, which means that, with the welding wire 13 not inserted, the transport elements 71 facing the welding wire 13 contact each other. As a welding wire 13 is inserted, the elements 71 are being pressed apart by the welding wire 13, with the center of motion being located in the center of the fixing pin. By the aid of a pressure element 96, the eccentrically mounted element 71 is pressed in the direction of the welding wire 13, thus causing the wire feed device 27 to again effect an automatic adjustment to the respectively employed welding wire 13. The pressure element 96 is movably mounted in the base body 70 and is pressed in the direction of the element 71 by a pressure spring 97 arranged between the base body 70 and the pressure element 96.
In this configuration, it is essential that the drive 77 is arranged in parallel with the wire feed devices 27 in a laterally offset manner and the wire feed devices 27 are driven by the drive 77, e.g., via a toothed belt, a V-belt or a toothed wheel 98. The drive 77 comprises a shaft 99 on either side of the drive 77, wherein a toothed wheel 98 is each arranged on the shaft 99 to be in operative connection with the wire feed device 27, this being, for instance, effected via a toothing provided about the periphery of the wire feed device 27.
It is thereby ensured in a simple manner that, on account of two consecutively arranged wire feed devices 27, twice as many transport elements 72 will press on the welding wire 13 and, hence, enable an even better and safer transport of the welding wire 13.
In
Naturally, it is also possible to arrange the drive 77 normally to the wire feed device 27, with the moment being deflected and transmitted onto the wire feed device 27, for instance, merely via helical gear wheels 98.
The following FIGS. 40 to 42 schematically illustrate various exemplary embodiments of the wire feed device 27 according to the invention for different types of welding wires 13. The illustrations correspond to a schematically represented detail of the welding wire 13 with the elements 71 arranged about the welding wire 13 as well as the transport elements 72 arranged to circulate in elements 71.
Naturally, also four elements 71 can be provided as depicted in
In
A spherical configuration of the transport elements 33, 72 is not necessarily required for the wire feed, yet it constitutes the simplest way of realizing transport elements 33, 72 with the lowest friction.
In
In order to enable the measurement or determination of the wire feed speed, means for measuring the number of revolutions of the wire feed device 27 can be arranged on the end face of the wire feed device 27. This may, for instance, be realized via optical sensors just comprising a light/dark recognition and detecting the respective number of revolutions via appropriate marks provided on the end face of the wire feed device 27. From the number of revolutions, the wire feed speed can then be calculated by a known calculation formula.
Finally, it remains to be added that the number of elements 28, 71 used for the wire feed is limited, since the outer diameter of the welding wire 13 is only between 0.7 mm and 3.2 mm and, therefore, the size of the transport elements 33, 72 will have to be altered if several elements 28, 71 with the transport elements 33, 72 arranged therein are to find a place around the inserted welding wire 13. Thus, for instance, in the event of five elements 28, 71 arranged around the welding wire 13 having a circular cross section, the transport elements 33, 72 would contact one another before entering into contact with the welding wire 13, so that no operative connection would be established between the transport elements 33, 72 and the welding wire 13.
Number | Date | Country | Kind |
---|---|---|---|
A 103/2004 | Jan 2004 | AT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/AT05/00022 | 1/27/2005 | WO | 7/25/2006 |