This invention relates to a device and method for performing ultrasound medical procedures, and particularly to a device and method for performing ultrasound debridement of a wound.
The wound healing process is often complicated by the presence of non-viable, devitalized necrotic tissue in the wound area. A debridement procedure includes removal of the necrotic tissue to prevent infection and accelerate healing of the wound.
There has been a long-standing need for a new surgical device for debridement of wounds, which would significantly enhance wound healing. All mechanical, hydraulic/fluidic and other surgery debridement methods and devices, including contemporary ones such as laser or enzymatic debridement have significant disadvantages. For example, in mechanical debridement methods using surgical knives, scissors or other sharp-edged instruments, due to the high mechanical force required between the instrument and biological tissue tends to cause bleeding, inflict mechanical trauma, and hard to control depth of debris removal. Laser debridement of wounds is very slow, tends to injure the underlying tissue, and ranges from a “laser-vaporization” or “laser-excision” effect to a scalpel effect, based on temperature. An example of a laser debridement method is described in U.S. Pat. No. 5,342,352 to Franken.
Enzymatic debridement methods have disadvantages, such as formation of remnants of formulations, such as denatured proteins, on the wound surface, reduced granulation tissue, and potential occurrence of local or systemic toxicity. An example of enzymatic debridement is described in U.S. Pat. No. 5,145,681 to Fortney.
Ultrasonic surgical methods are described in U.S. Pat. No. 4,188,952 to Loschilov et which describes an ultrasonic knife with triangular shaped teeth for separation of cartilage tissue, U.S. Pat. No. 3,589,363 to Banko, U.S. Pat. No. 4,428,748 to Peyman et al., and U.S. Pat. No. 6,270,471 to Hechel et al., which describe the use of ultrasound for dissection of soft tissue cells together with irrigation, aspiration and emulsification procedures. U.S. Pat. No. 6,280,407 to Manna et al., describes an ultrasonic dissection and coagulation system.
The above prior art ultrasound surgical devices have a blade having either a straight or a serrated sharp edge, where teeth of the serrated edge are aligned along a single row forming a one-dimensional array. A forced applied to the blade for cutting is distributed over the surface area that contacts the tissue. The ultrasonic vibrations enhance the cutting power of the blade so that a substantial cut may be effected by applying only a small force to the blade. Due to the enhanced cutting power and distribution of the applied force over a relatively small contact surface area, control of the cutting depth is difficult to achieve. Furthermore, the prior art ultrasound surgical devices are not suitable for debridement procedures which are best performed with blade(s) having a large contact area.
Accordingly, it is an object of the present invention to provide a device and method for ultrasonic wound debridement.
It is another object of the present invention to treat wounds for the healing thereof using an ultrasound apparatus designed to contact the wound while performing simultaneous debridement of the wound.
It is a further object of the present invention to increase depth control of cutting performed by the ultrasound device using an increased contact area.
It is yet a further object of the present invention to provide a device and method for delivering or removing medical or non-medical fluids and materials to or from the wound area.
In accordance with the present invention, an end-effector configured and dimensioned for being connected to an ultrasound surgical device is provided. The end-effector includes means for receiving ultrasound waves generated and propagated by the ultrasound surgical device, and means for debriding tissue on a wound surface. The means for debriding tissue includes at least one non-smooth surface; and means for propagating the received ultrasound waves to the at least one non-smooth surface for vibrating the at least one non-smooth surface, wherein the at least one non-smooth vibrating surface is configured to contact and debride tissue on the wound surface.
In a preferred embodiment, the at least one non-smooth surface includes at least one protrusion and at least one sharp edge. In a more preferred embodiment the at least one non-smooth surface includes a two-dimensional array of teeth. In preferred embodiments the means for propagating includes a channel at least partially circumscribed with an indentation for causing at least a portion of the ultrasound waves to be configured from the group consisting of torsional and rotational waves for causing at least a portion of the at least one non-smooth surface to rotate. Preferably, the end-effector is configured and dimensioned for directly propagating at least a portion of the ultrasound waves to the wound surface for sonication thereof and for providing a therapeutic effect to the wound.
In still another embodiment of the invention, a method is provided for debriding wound tissue. The method includes the steps of providing ultrasound waves to a non-smooth surface configured for debriding, propagating the ultrasound waves to cause vibration of the non-smooth surface, and contacting the vibrating surface configured for debriding with the wound tissue.
Various embodiments of the invention will be described herein below with reference to the figures wherein:
The present invention provides a method and system for debriding and treating wounds, such as for use in cosmetic or general surgery. An ultrasound system is provided that creates, directs and delivers ultrasound waves to a wound surface and debrides while simultaneously treating the wound therapeutically with the ultrasound waves (sonication). Ultrasonic waves are directed to a sharp edge of an ultrasonic tip for the debridement and treatment of the wound. The ultrasonic system further provides for debridement of the wound with controllable depth as well as irrigation and suction (aspiration) of debris at the wound area, such as fragmented necrotic tissue, foreign matter, and/or contaminants. The ultrasonic system further energizes drugs for irrigation and causes penetration of the drug to below the surface of the wound. The ultrasound waves create acoustical and mechanical forces, which provide therapeutic effect and/or enhance direction of the drug and penetration of the drug below the surface of the wound.
With reference to
In another preferred embodiment, the at least one protrusion includes at least one tooth 32, preferably configured in an array 31, where preferably the array 31 is two-dimensional. Preferably, the teeth 32 have one or more edges or points that are preferably honed to razor sharpness for cutting and/or scraping, herein referred to as sharp edges.
Longitudinal ultrasound waves traveling in the direction shown by arrow 34 cause the edges 32 to debride the wound and the ultrasound waves to sonicate the wound as the ultrasound transducer 16 is operated by a user applying a slight mechanical touch for gently contacting the transducer tip 20 to the surface of the wound. The user may further operate the ultrasound transducer 16 by applying motion in the direction shown by arrow 36. The ultrasound transducer 16 is shown formed of a sandwich transducer design, and may be formed of another design such as for an ultrasound therapy transducer, as is known in the art.
Ultrasound waves produced preferably have frequencies ranging from 10 kHz-106 MHz, and preferably 20 kHz-100 kHz, which are capable of achieving amplitudes ranging from 1-300 microns, preferably 30-200 microns, more preferably 30-150 microns, and most preferably 30-100 microns. A working range in which amplitudes range from 5-30 microns is sufficient for many applications, however the higher amplitudes ranging from 30-300 microns provide benefits during debridement and/or treatment, as described further below. The lower frequencies are better able to achieve the higher amplitudes, and the desired amplitude depends upon the application, such as the condition of the wound being treated. The frequency may be modulated or pulsed. Ultrasound waves driving the ultrasonic tip have waveforms, such as sinusoidal, rectangular, trapezoidal, triangular and a combination thereof, where rectangular is the preferred waveform.
With reference
In conventional ultrasonic surgical devices, which are designed for procedures such as separating, breaking apart, cutting, dissecting, etc., tissue, the sharp edge is arranged in a one-dimensional configuration having a continuous sharp edge or a discontinuous sharp edge including a one-dimensional array of teeth. Accordingly, the total contact area of the sharp edge corresponds to the collective contact surface(s) of the one-dimensional sharp edge, and the total contact area is distributed across an area that corresponds approximately to the area dimensions of the one-dimensional array of teeth or the continuous sharp edge.
The two dimensional configuration of array 31 of the wound debridement surface 30 of the inventive ultrasound wound debridement system 10 provides an increased total contact surface area relative to an ultrasonic surgical device having a one-dimensional configuration of a sharp edge of similar length. The cutting force provided by the ultrasound energy and mechanical force applied by the user using the inventive system is distributed across the increased total contact surface area. The distribution of the multiple contact surfaces about the area occupied by S the two-dimensional array 31 causes further distribution of the cutting force. Distribution of the cutting force provides increased depth control and the capability to debride and sonicate, while preventing unwanted tissue penetration and unwanted bleeding. An alteration of the energy level of the ultrasound waves and/or the mechanical force provided to the array 31 is distributed among the teeth 32 of the array 31, allowing fine control of the vibrations of the individual teeth 32 and of the debridement process.
Use of ultrasound waves generated at low frequencies, such as 20 kHz-100 kHz and having high amplitudes, such as 30-300 microns promotes cavitation of the ultrasound waves and penetration of the ultrasonic waves below the surface of the wound to accelerate the healing process.
With reference to
Furthermore, selection of the shape and size of the transducer tip 20 in combination with selection of the frequency and amplitude of the ultrasonic energy used is advantageous in achieving the desired sonication effect and debridement effect.
In a preferred embodiment shown in
The shape and size of the transducer tip 20, the large contact area of the array provides for therapeutic use of the ultrasound energy, and/or the use of low frequencies, such as 20 kHz-100 kHz and high amplitudes, such as 30-300 microns, promote the formation of force and pressure of the ultraviolet waves and cavitation thereof, causing penetration of the ultrasound waves into the tissue, providing a therapeutic effect. When medicament, in the form of a fluid or a powder, is applied to the tissue the pressure formed and cavitation of the ultrasound waves causes penetration of the medicament into the tissue, providing a further therapeutic effect for accelerating the healing process.
The groove 654 creates torsional and rotational waves moving in the direction shown by arrows 606, which act upon the teeth 32, in addition to the longitudinal waves shown to be moving in the directions shown by arrows 34. The longitudinal waves act upon the teeth 32 to cause the teeth 32 to vibrate in a back and forth one-dimensional motion. The torsional and rotational waves act upon the teeth 32 to cause the teeth 32 to vibrate in a rotational motion having two-component movement for two-dimensional movement. The rotational vibration of the teeth 32 improves the effectiveness of the teeth 32 for performing debridement procedures. A user may further move the ultrasonic transducer 16b, such as in a direction as shown by the arrows 36. The rotational and torsional waves further act upon the tissue of the wound for providing a therapeutic effect.
It is contemplated that internal debridement may be performed using an ultrasound transducer 16, 16a or 16b configured for internal use.
The described embodiments of the present invention are intended to be illustrative rather than restrictive, and are not intended to represent every embodiment of the present invention. Various modifications and variations can be made without departing from the spirit or scope of the invention as set forth in the following claims both literally and in equivalents recognized in law.
This application claims priority to a U.S. Provisional Application filed on Aug. 7, 2002 and assigned U.S. Provisional Application Ser. No. 60/401,685, the contents of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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60401685 | Aug 2002 | US |
Number | Date | Country | |
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Parent | 10444296 | May 2003 | US |
Child | 12228331 | US |