The invention relates to a device and method relating to the installation of a liner in a chimney or flue.
The present application claims the benefit of and priority to United Kingdom Application No. GB1405737.6, filed Mar. 31, 2014, which application is incorporated herein by reference in its entirety.
It is known to provide a coring ball to assist with clearing or unblocking a chimney or flue prior to the installation of a chimney or flue liner. The coring ball is a solid steel ball, which may have a diameter of 15 cm and a mass of 14 Kg. The coring ball has an eye to which a rope can be tied. The diameter of the coring ball is slightly larger than the liner to be installed in the chimney or flue. In use a person is located at a top of the chimney or flue and lowers the coring ball into it. The coring ball is relatively heavy and pushes debris down the chimney, and may be used to clear a channel to a fireplace of the chimney. When the coring ball has reached the fireplace it is untied from the rope and the liner is attached to the rope, for example by tying or taping it to the rope. The chimney or flue liner is then pulled up the chimney with the rope by the person located at the top of the chimney or flue. Since the liner has a slightly smaller diameter than the coring ball the user knows that if the coring ball can pass through the chimney or flue then the liner will also fit into it.
Several problems are associated with the known way of clearing or unblocking a chimney using a coring ball, and the manner in which a liner is installed in the chimney or flue. Due to the requirement for the coring ball to be inserted from the top of the chimney or flue the person using it is typically required to use a ladder or staging. Using a coring ball may be a physically demanding job because if a blocked or narrow part of the chimney or flue is encountered the coring ball may be repeatedly lifted and dropped to unblock or widen the chimney. Performing such a physically demanding task when working from the ladder or staging high above ground may be difficult.
A further problem may occur when a blocked or narrow region of the chimney or flue is encountered using the coring ball. Typically the user would approximately determine the position of the region by measuring the length of the rope that is within the chimney or flue and then try to locate the blocked or narrow region by measuring the same length on the outside of the chimney or flue. Bricks may then be removed from the chimney or flue in the area of the blocked or narrow region so that the inside of the chimney or flue can be widened or unblocked manually. Often the bricks are removed from the wrong area requiring additional work to be performed, which involves additional cost.
Another problem with the known coring ball may occur when the chimney or flue has an irregular shape that is not vertical. In some cases the chimney or flue may have portions which are horizontal or near horizontal. In such situations the coring ball may not pass easily along the chimney or flue.
Another problem is that the liner may be damaged when pulling it up the chimney or flue using the rope. This may be due to the manner in which the rope is tied to the liner which may bend, split, or partially crush it, or due to the full weight of the liner being carried by the liner at the attachment point of the rope. Further problems may be encountered at bends in the chimney or flue because the rope can only be used in tension to pull the liner up the chimney or flue. Overall using a rope to pull the liner up the chimney or flue may be problematic.
It is broadly an object of the present invention to address one or more of the above mentioned disadvantages of the previously known ways of installing a liner in a chimney or flue.
What is required is a way of installing a liner in a chimney or flue which may reduce or minimise at least some of the above-mentioned problems.
According to a first aspect of the invention, there is provided a coring device for a chimney or flue, comprising a body having a first end and a second end, wherein the first end is adapted for attachment to at least one chimney rod, the body having a circular cross section having a diameter substantially equal to or larger than an external diameter of a liner to be installed in the chimney or flue.
Such a coring device provides the advantage that a user can push it along the chimney or flue using the chimney rods prior to the installation of the liner. Since the body has a diameter substantially equal to or larger than the external diameter of the liner to be installed the user knows that if the coring device fits up the chimney or flue then the liner will also fit. The coring device may avoid the requirement for using a ladder or staging when clearing a channel in the chimney or flue because it may be inserted upwards from a fireplace of the chimney or flue. In addition the chimney rods operate to guide the coring device up the chimney or flue and may help the coring device to pass more easily along horizontal or near horizontal parts of the chimney or flue. The coring device also provides the advantage that blocked or narrow regions of the chimney or flue can be more accurately located by measuring the length of chimney rods that have been inserted into the chimney or flue. Typically such measuring is straightforward because the chimney rods are usually provided in one metre lengths, which means that the user merely has to count the number of chimney rods and measure the same length on the outside of the chimney or flue. Such an arrangement may avoid the unnecessary removal of bricks from the wrong area thereby avoiding additional work and cost.
Preferably the first end and/or the second end comprises an impact resistant material for clearing a channel in the chimney or flue. This provides for the body to be driven against the blocked or narrow region in the chimney or flue to clear the channel by repeatedly pushing on the chimney rods.
In one embodiment the body is for attachment to the liner to be installed in the chimney or flue. Such an arrangement provides for the liner to be pulled down or up the chimney or flue after the channel therein has been cleared, and when the coring device is at a top of the chimney or flue.
Preferably the body has at least one wheel or bearing on an exterior thereof for guiding the body along the chimney or flue. This may provide the advantage of allowing the device to travel in and along the chimney or flue more easily.
Preferably the at least one wheel is towards an end of the body. Preferably the body has a first set of at least four wheels that are spaced equally around an exterior of the body. Preferably the body has a second set of at least four wheels, the first set of four wheels being towards one end of the body, and the second set of four wheels being towards another end of the body. Providing the wheels at an end of the body and/or around the body may further assist with allowing the device to travel in and along the chimney or flue more easily.
Preferably the at least one wheel is rotatable about an axis which is tangential to the body. Such an axis of rotation allows the wheels to rotate along the direction of travel of the coring device when in the chimney or flue.
Preferably the body comprises two portions that are attachable to each other, one portion including the first end, and the other portion including the second end. Preferably the two portions have respective cooperating male and female threads for screwing the two portions together. Such portions may provide a convenient way to configure and construct the coring device.
Preferably the portion having the second end has the male thread on an exterior thereof Preferably the male thread is rebated relative to a surface of the body. Such an arrangement provides for the body to have a continuous external surface which may help to avoid the coring device becoming snagged or caught as is travels in the chimney or flue.
Preferably the portion having the first end has the female thread on an interior thereof. In one arrangement the female thread is for cooperation with an exterior of the liner for the chimney or flue, the exterior of the liner having an external screw thread. In another arrangement the male thread is for cooperation with an interior of the liner for the chimney or flue, the interior of the liner having an internal screw thread.
Such arrangements allow the coring device to be attached to the liner in a secure manner whereby the female or male thread is screwed onto the external or internal screw thread of the liner. Such a secure connection of the coring device to the liner may help to avoid the liner being damaged when pulling it along the chimney or flue.
Preferably the diameter of the body is between 0.2 cm to 1.5 cm larger than the external diameter of the liner. Preferably the diameter of the body is substantially 0.5 cm larger than the external diameter of the liner. This provides for the coring device to be slightly larger than the liner, which may further help to avoid the coring device becoming snagged or caught as it is pulled along the chimney or flue.
The body may be substantially hollow. Preferably the device has a mass of between 1 Kg to 5 Kg. Such arrangements have the advantage that the coring device may be large whilst also not being too heavy.
In one embodiment the device has a mass of substantially 1 Kg. Such an arrangement may be a more basic version of the device without wheels. In another embodiment the device has a mass of substantially 2.5 Kg. Such an arrangement may be a more sophisticated version of the device with wheels.
The body may be elongate. Preferably one or both of the first end and the second end is tapered. This provides the advantage that the coring device may be more suited to travelling along a duct such as a chimney or flue, and may be less likely to become snagged or caught.
Preferably one or both of the first end and the second end has a screw thread for attachment to at least one chimney rod, or a chimney brush thereto. Providing for the attachment of a chimney brush has the advantage of allowing the chimney or flue to be cleaned at the same time as clearing it or installing the liner.
The device may further include a video camera attached to one or both of the first end and the second end. This has the advantage of allowing the chimney or flue to be inspected at the same time as clearing it or installing the liner.
The device may further include an emitter device for emitting a location signal. Preferably a location device is included for receiving the location signal to determine a location of the device. Such an arrangement provides the advantage of being able to locate the device within the chimney or flue when a blocked or narrow region is encountered by the device.
According to a second aspect of the invention there is provided a method of installing a liner in a chimney or flue using a coring device comprising a body having a circular cross section with a diameter substantially equal to or larger than an external diameter of the liner to be installed, method including:
Such a method provides the advantage that a user can push the coring device along a chimney or flue using the chimney rods prior to pulling the liner along the chimney or flue and locating the liner in situ therein. Since the body has a diameter substantially equal to or larger than the external diameter of the liner to be installed the user knows that if the coring device fits up or down the chimney or flue then the liner will also fit. The method may avoid the requirement to use a ladder or staging when clearing a channel in the chimney or flue. In addition the chimney rods operate to guide the coring device up and down the chimney or flue and may help the coring device to pass more easily along horizontal or near horizontal parts of the chimney or flue.
Preferably the method further includes driving the body against a blocked or a narrow region in the chimney or flue prior to pulling the liner along the chimney or flue. Such a method may provide the advantage of helping to clear the channel in the chimney or flue.
Preferably the method further includes measuring a position of the blocked or the narrow region in the chimney or flue using the at least one chimney rod. The device may include an emitter device for emitting a location signal, the method further including measuring a position of the blocked or the narrow region in the chimney or flue using the location signal. Preferably the method further includes cutting a hole in the chimney or flue, and removing the blockage or widening the narrow region. The method provides the advantage that the blocked or narrow region of the chimney or flue can be more accurately located by measuring the length of chimney rods that have been inserted into the chimney or flue. Typically such measuring is straightforward because the chimney rods are usually provided in one metre lengths, which means that the user merely has to count the number of chimney rods and measure the same length on the outside of the chimney or flue. Alternatively the position of the device within the chimney or flue can be located using the location signal. Such an arrangement may avoid the unnecessary removal of bricks from the wrong area thereby avoiding additional work and cost.
The body may have at least one wheel or bearing on an exterior thereof, the method including guiding the body through the chimney or flue using the at least one wheel or bearing. This may provide the advantage of allowing the device to travel in and along the chimney or flue more easily.
The body may have a female thread, the method including attaching the liner to the body by screwing an external thread of the liner to the female thread. The body may have a male thread, the method including attaching the liner to the body by screwing an internal thread of the liner to the male thread. Such a method allows the coring device to be attached to the liner in a secure manner, which may help to avoid the liner being damaged when pulling it down the chimney or flue.
Preferably said pushing the coring device along the chimney or flue using the at least one chimney rod comprises pushing the coring device up the chimney or flue. Preferably said pulling the liner along the chimney or flue using the at least one chimney rod comprises pulling the liner down the chimney or flue. Such a method may be a more advantageous way of clearing a channel in the chimney or flue and installing the liner therein.
Preferably the method further includes attaching a chimney brush to the body, and sweeping the chimney or flue. The attachment of the chimney brush provides the advantage of allowing the chimney or flue to be cleaned at the same time as clearing it or installing the liner.
Preferably the method further includes attaching a video camera to the body, and visually inspecting the chimney or flue using the video camera. This has the advantage of allowing the chimney or flue to be inspected at the same time as clearing it or installing the liner.
According to another aspect of the invention there is provided a coring device for clearing a channel in a chimney or flue, comprising a body having a first end and a second end, the first end being adapted for attachment to at least one chimney rod, wherein the body has a circular cross section having a diameter substantially equal to or larger than an external diameter of the liner to be installed in the chimney or flue.
According to another aspect of the invention there is provided a method of clearing a channel in a chimney or flue using a coring device comprising a body having a circular cross section with a diameter substantially equal to or larger than an external diameter of the liner to be installed, method including:
According to another aspect of the invention there is provided a coring device for installing a liner in a chimney or flue, comprising a body having a first end and a second end, the first end being adapted for attachment to at least one chimney rod, wherein the body has a circular cross section having a diameter substantially equal to or larger than an external diameter of the liner to be installed in the chimney or flue.
According to another aspect of the invention there is provided a method of installing a liner in a chimney or flue using a coring device comprising a body having a circular cross section with a diameter substantially equal to or larger than an external diameter of the liner to be installed, method including:
Any preferred or optional features of one aspect or characterisation of the invention may be a preferred or optional feature of other aspects or characterisations of the invention.
Other features of the invention will be apparent from the following description of preferred embodiments shown by way of example only with reference to the accompanying drawings, in which;
The second half 14 has a body 26 which is a cylinder or tube. One end of the body 26 is open and has a screw thread 28 around an interior of a circumference of the body 26. The internal screw thread may be termed a female thread. The other end of the body 26 is closed by a tapered portion comprising a truncated cone portion 30, and a dome portion 32, whereby a wider end of the cone portion 30 is next to the body 26 and the dome portion 32 closes a narrower end of the cone portion 30. Together the cone portion 30 and a dome portion 32 comprise the tapered portion. An exterior of the second half 14 has four wheels 34, only three of which can be seen in
In
The chimney 42 has two vertical ducts 56, 58 separated by a horizontal duct 60. After the narrow region 50 has been widened, as shown at 62 in
When the device 10 is at the top of the chimney stack 48 the first half 12 is unscrewed from the second half 14 thereby leaving the second half 14 attached to the chimney rods 38. A liner 64 is then attached to the second half 14 by screwing it thereto. It will be appreciated that the liner 64 is a known flexible liner having an external screw thread.
The internal screw thread 28 of the second half 14 matches the external screw thread of the liner 64 so that attaching the liner 64 to the second half 14 is simply achieved by screwing them together.
The device 10 may be fitted with one or more cameras (not shown), i.e. video cameras, to inspect the inside of the chimney 42. The cameras may be as an alternative or as well as the chimney brush 68. The cameras may be wireless enabled devices which are battery operated. As such the camera may transmit an image of the inside of the chimney 42 to a hand held device. It will be understood that the brush 68 or the camera may be screwed into the internal screw thread 36 of the first or second half 12, 14 as required.
The method 70 is a method of installing a liner 64 in a chimney 42 or flue using a coring device 10 comprising a body 16, 26 having a circular cross section with a diameter substantially equal to or larger than an external diameter of the liner 64 to be installed. The method includes attaching the body 16, 26 to at least one chimney rod 38, as shown at 72. The method includes pushing the coring device 10 along the chimney 42 or flue using the at least one chimney rod 38 to clear a channel in the chimney 42 or flue, as shown at 74. The method includes attaching the liner 64 to the body 16, 26 as shown at 76. The method includes pulling the liner 64 along the chimney 64 or flue using the at least one chimney rod 64 as shown at 78.
The method further includes driving the body 16, 26 against a blocked or a narrow region 50 in the chimney 42 or flue prior to pulling the liner along the chimney 42 or flue, as shown at 80. The method further includes measuring a position of the blocked or the narrow region 50 in the chimney 42 or flue using the at least one chimney rod 38, as shown at 82. The device 10 may include an emitter device (not shown) for emitting a location signal, the method further including measuring a position of the blocked or the narrow region 50 in the chimney 42 or flue using the location signal, as shown at 82. The method further includes cutting a hole 52 in the chimney 42 or flue, and removing the blockage or widening the narrow region 50, as shown at 84.
The body 16, 26 has at least one wheel 24, 34 or bearing on an exterior thereof, the method including guiding the body 16, 26 through the chimney 42 or flue using the at least one wheel 24, 34 or bearing, as shown at 86. The body 16, 26 has a female thread or a male thread, the method including attaching the liner 64 to the body 16, 26 by screwing an exterior or interior of the liner to the female or male thread, as shown at 88.
The method includes said pushing the coring device along the chimney or flue using the at least one chimney rod comprises pushing the coring device up the chimney or flue, as shown at 74. The method includes said pulling the liner along the chimney or flue using the at least one chimney rod comprises pulling the liner down the chimney or flue, as shown at 78.
The method further includes attaching a chimney brush to the body, and sweeping the chimney or flue, as shown at 90. The method further includes attaching a video camera to the body, and visually inspecting the chimney or flue using the video camera, as shown at 90.
It will be appreciated that the device 10 may be repeatedly driven against a narrow region 50 of the chimney 42 to widen it. Accordingly, the two halves 12, 14 are required to be of an impact resistant material such as steel, or an impact resistant plastic. The two halves 12, 14 are required to be rigid, i.e. sufficiently rigid. The device 10 is also required to be sufficiently heavy so that it has a certain momentum when driven against the narrow region. For example, the device 10 may have a mass of between 1 Kg to 5 Kg. Whereas the ends of the device 10 are described as being tapered is will be appreciated that this may be a chamfer or a reduction of the diameter of the body 16, 26, for example by a part cone or a part sphere. Whereas the body 16, 26 is shown in the accompanying Figures to have a continuous exterior, i.e. a complete exterior, the body 16, 26 may alternatively be a cage, for example being of wire such as a heavy gauge wire.
Whereas the above embodiments describe a screw thread 28, which is a female thread, around an interior of a circumference of the body 26, which cooperates with an external thread of the liner 64, it will be appreciated that alternatively (or as well as) the interior of the liner may have an internal screw thread for cooperation with the screw thread 18 around an exterior of a circumference of the body 16, which is a male thread.
It will also be appreciated that whereas the device 10 is shown to be inserted up into the chimney or flue 42 from the fireplace 46 to clear a channel, it may alternatively be pushed down the chimney or flue 42 from the chimney stack 48 to clear a channel. When this is performed the liner 64 is pulled up the chimney or flue 42 from the fireplace 46.
Whereas the device 10 is shown to have wheels 24, 34, alternatively the device 10 may not have wheels. With such an arrangement the device 10 may still pass through the chimney 42 relatively well. When the device 10 is provided without wheels it may have a mass of about 1 Kg. When the device is provided with wheels it may have a mass of about 2.5 Kg.
Number | Date | Country | Kind |
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GB1405737.6 | Mar 2014 | GB | national |