Patent Grant
10336493
The present application is a U.S. national stage of, and claims the priority benefit of, International Patent Application Serial No. PCT/IB2014/064522, filed Sep. 15, 2014 and Italian Patent Application Serial No. MI2013A001525, filed Sep. 16, 2013, the text and drawings of which are hereby incorporated by reference in their entireties.
The present invention refers to a device for applying gripping handles on packaging films, preferably heat-shrinkable ones, being supplied on shrinkwrap packers for making bundles of bottles, cans and/or similar containers.
The present invention also concerns a method for applying gripping handles on packaging films, preferably heat-shrinkable ones, being supplied on shrinkwrap packers for making bundles of bottles, cans and/or similar containers.
An object of the present invention is also a shrinkwrap packer for making bundles of bottles, cans and/or similar containers.
The present invention lends itself to being used in the industrial field of machines and devices for packaging bottles, jars and/or similar containers for products of any type, in particular food and drink products.
As known, the packaging of bottles, cans and/or similar containers is generally carried out by means of shrinkwrap packers that collect and wrap a predetermined number of containers with appropriate packaging films in the form of continuous tape usually made of a heat-shrinkable plastic material.
The wrapping of the aforementioned groups of containers determines the formation of so-called bundles that facilitate transportation and/or storage.
Normally, the aforementioned bundles are provided with suitable gripping handles that can be applied to the packaging films both after and before the formation thereof.
In order to speed up the packaging processes, it is common practice to apply the gripping handles directly onto the packaging films before carrying out the wrapping of the containers to be packaged.
The operation of applying the gripping handles to the packaging films is normally carried out by means of respective application devices that are mounted on the shrinkwrap packers. Such application devices usually comprise a mobile applying head provided with a respective applying roller that operates directly in contact with the packaging films being supplied.
The applying roller is suitably supplied with a plurality of gripping handles, also in the form of continuous tape, to be applied to the respective packaging films being supplied.
In order to provide a suitable abutment surface for the applying roller during the fixing of the gripping handles on the packaging films, the application device also provides a suitable abutment roller that suitably supports the packaging films being supplied. The packaging films are supported, at least partially, by the abutment roller so as to be able to receive in engagement the applying roller that, during the application of the gripping handle, exerts a pressure against the abutment roller.
Although the current application techniques of gripping handles to packaging films used for the formation of bundles allow a sufficient joining between them, the Applicant has found that they have however some drawbacks and they can be improve in various ways, mainly in relation to the quality of the joinings between the packaging films and the gripping handles, to the structural integrity of the bundles made, especially at the joining areas between the packaging films and the gripping handles, to the structural integrity of the packaging films during the application of the gripping handles, to the speed of application of the gripping handles on the packaging films and, consequently, to the overall production times of the bundles, as well as to the overall manufacturing and production costs thereof.
In particular, the Applicant has found that the application of the gripping handles by means of an applying roller that acts on the packaging films against a respective abutment roller does not ensure a good adherence between the gripping handles and the films themselves, especially at high advancement velocities of the packaging films. In fact, the application of the gripping handles to the packaging films according to conventional methods involves the formation of various transversal wrinkles at the joining areas between them.
The undesired presence of the aforementioned transversal wrinkles significantly reduces the adhesion between the gripping handles and the packaging films and, consequently, the stability and strength of the structures formed. In other words, the joins obtained cannot ensure the adhesion of the gripping handles to the packaging films when they are subjected to the normal stresses generated during the manipulation of the bundles. Therefore, the presence of the aforementioned transversal wrinkles results in the frequent detachment of the gripping handles from the respective bundles with negative consequences.
It should also be considered that the exploitation of the abutment roller during the application of the aforementioned gripping handles can, depending on the production speeds used, deform or even tear the packaging films at the joining areas. In fact, the gripping handles that remain immobile until they make contact with the packaging films, undergo a sudden acceleration once intercepted by them. On the other hand, the gripping handles tend to rapidly brake the intercepted packaging films that can permanently deform or even break.
In order to reduce the risks of deformation and/or breaking of the packaging films with the consequent stopping of the shrinkwrap packers to eliminate the unusable waste, as well as the formation of excessive transversal wrinkles in the joining areas between the gripping handles and the packaging films, it is necessary to considerably slow down the overall application speed of the gripping handles. However, such a reduction in speed has a negative impact upon the overall production speed of the bundles, as well as on the overall costs for manufacturing and forming them.
The main purpose of the present invention is to propose a device and a method for applying gripping handles on packaging films, preferably heat-shrinkable ones, being supplied on shrinkwrap packers for making bundles of bottles, cans and/or similar containers, and a shrinkwrap packer provided with such an application device, capable of solving the problems encountered in the prior art.
A purpose of the present invention is to ensure excellent adherence of the gripping handles to the packaging films.
A further purpose of the present invention is to avoid the formation of transversal wrinkles between the gripping handles and the packaging films at the joining areas between them, also at high application and production speeds.
It is also a purpose of the present invention to increase the structural strength of the bundles made at the joins between the gripping handles and the packaging films.
It is also a purpose of the present invention to ensure the structural integrity of the packaging films during the application of the gripping handles avoiding the permanent deformation and undesired breaking or tearing thereof.
It is also a purpose of the present invention to ensure the continuity of the application process of the gripping handles to the packaging films and avoid the interruption thereof.
A further purpose of the present invention is to ensure high application speeds of the gripping handles to the packaging films.
Another purpose of the present invention is to reduce the production time of the bundles.
Finally, another purpose of the present invention is to reduce the overall production costs of the bundles.
The purposes specified above, and others still, are substantially accomplished by a device and a method for applying gripping handles on packaging films, preferably heat-shrinkable ones, being supplied on shrinkwrap packers for making bundles of bottles, cans and/or similar containers, and a shrinkwrap packer provided with such an application device, as expressed and described in the following claims.
As an example, it will now be given the description of a preferred but not exclusive embodiment of a device and a method for applying gripping handles on packaging films, preferably heat-shrinkable ones, being supplied on shrinkwrap packers for making bundles of bottles, cans and/or similar containers, and a shrinkwrap packer provided with such an application device, in accordance with the present invention.
The description will be made hereafter with reference to the attached drawings, provided for indicating and therefore not limiting purposes, in which:
With reference to
As can be seen in
As can be seen in
Close to and downstream of the supplying station 3, a joining station 6 is provided, in which the aforementioned device 1 for applying the gripping handles M (
Close to the joining station 6 and downstream thereof, a launching station 7 is operatively arranged, which sends the continuous tape 5 and, consequently, the packaging films P, obtained from it through corresponding cutting operations, equipped with the respective gripping handles M, towards a coupling station 8 preferably arranged on a different level.
At the coupling station 8 each packaging film P, previously cut from the continuous tape 5 in the launching station 7, is wound around a respective set of containers B that come from a respective supplying station 9.
Close to the coupling station 8 and downstream thereof, a heating station (not represented in the attached figures) is provided, at which each packaging film P, previously wound around a respective set of containers B, is heated to deform and shrink onto the containers B themselves forming the respective bundle F.
The bundles F exiting from the heating station are conveyed, through known means that are not represented, to a collection and storage station, also not illustrated.
As can be seen in
Again with reference to
The applying roller 11 of the applying head 10 and the abutment mechanism 14 are mobile relative to one another between a non-operating condition, in which they are spaced apart and the packaging films P being supplied advance on the abutment mechanism 14, and an operating condition (
In detail, the applying roller 11 of the applying head is mobile in toward and away between the non-operating condition and the operating condition to apply a respective gripping handle M on each packaging film P being supplied.
Advantageously, the abutment mechanism 14 comprises at least one supporting tape 15, preferably wider than the width of the packaging films being supplied, having an advancement surface 16 that at least partially faces the applying head 10 for the advancing of the packaging films P being supplied on the shrinkwrap packer 2.
The advancement surface 16 of the supporting tape 15 provides, in the operating condition, an abutment for the applying roller 11 of the applying head 10. The latter, acting directly against the advancement surface 16 of the supporting tape 15, is able to apply a respective gripping handle M on each packaging film P being supplied.
In detail, during the application of each gripping handle M to the respective packaging film P, suitable joining adhesive portions A thereof ensure its engagement.
As can be clearly seen in the diagram represented in
The supporting tape 15 is advantageously moved according to the same advancing direction of the packaging films being supplied to accompany the packaging films along the applying head 10 and, consequently, along the joining station 6.
Going into greater detail, the supporting tape 15 is provided with at least one moving roller 17, operatively engaged to the supporting tape 15 on the opposite side with respect to the advancement surface 16. The moving roller 17 is configured to activate the supporting tape 15 in movement according to the advancement direction of the packaging films P.
The supporting tape 15 is also provided with a first idle roller 18 operatively arranged upstream of the moving roller 17 in the advancement direction of the packaging films P being supplied.
The first idle roller 18 also engages the supporting tape 15 on the opposite side to the advancement surface 16.
The supporting tape 15 is also provided with a second idle roller 19, operatively arranged downstream of the moving roller 17 in the advancement direction of the packaging films P being supplied. Similarly to the other moving roller 17 and idle roller 18, the second idle roller 19 also engages the supporting tape 15 on the opposite side to the advancement surface 16 providing the latter with a suitable support structure. Again with reference to
The abutment rounded vertex 20 defines the apex of the triangular structure determined by the supporting tape 15, whereas the rounded transmission vertices 21, 22 define the base thereof.
Again with reference to
Alternatively, as illustrated with a broken line in
As can be seen in the diagram of
Advantageously, the packaging films P being supplied are free to translate, along the advancement direction thereof, with respect to the advancement surface 16 of the supporting tape 15 downstream of the counter-roller 22′.
In particular, the presence of rectilinear sections 16a, 16b, at which there are no forces directed perpendicularly to the packaging films P and to the supporting tape itself so that there are no tangential friction actions directed longitudinally along the advancement direction of the packaging films P and of the supporting tape 15, allows relative sliding between the latter, especially in the operating condition, in other words during the application of the gripping handles M to the packaging films P being supplied.
In particular, the configuration provided and illustrated in
On the other hand, at the vertices 20, 21 and 22 defined by the respective moving roller 17 and idle rollers 18, 19, the friction forces between the supporting tape 15 and the packaging films P being supplied are such as to ensure the adhesion between them up to a maximum limit advancement velocity threshold of the supporting tape 15. In this way, the supporting tape 15 is able to carry, both in acceleration and in deceleration, the packaging films P engaged on it. Once the aforementioned maximum advancement velocity threshold of the supporting tape 15 has been exceeded, the packaging films P carried by it tend to slide slightly also at the curvilinear sections defined by the vertices 20, 21 and 22.
According to an advantageous aspect of the present invention, the moving velocity of the supporting tape is variable to improve the application of the gripping handles M, especially at high advancement velocities of the corresponding continuous tape 5 being supplied on the shrinkwrap packer 2.
In detail, it is possible that the velocity of the supporting tape 15 to be variable between a minimum limit, at which ends E of the joining adhesive portions A of the gripping handle M being applied adhere to the respective packaging film P, and a maximum limit, at which the packaging film P is not superimposed to the gripping handle M as occurs in the initial and final sections of the packaging films P being supplied or at the central area of the gripping handle M being applied comprised between the ends E. Of course, the passing from the minimum limit to the maximum limit and vice-versa requires, respectively, an acceleration and a deceleration of the supporting tape 15 nevertheless ensuring a constant average velocity VM preferably corresponding to the advancement velocity of the packaging films P in the form of continuous tape 5.
Advantageously, the maximum limit is in turn variable so as to be able to take up, according to the variations in length of the packaging films 2 and of the gripping handles M, in the time intervals of the advancement velocities and in the average velocity VM of the packaging films 2, different values greater than the minimum limit.
As can be seen in
The interposition of the first compensation chamber 23 makes it possible to move the continuous tape 5 of the packaging films P at variable velocities at the applying head 10 whilst ensuring that the respective supply reel 4 of the supplying station 3 is unwound at a constant velocity.
The device 1 also comprises a second compensation chamber 24, optionally provided with a plurality of transmission rollers 24a that are mobile relative to one another. The second compensation chamber 24 is operatively arranged downstream of the second idle roller 19, in the advancement direction of the packaging films P being supplied on the shrinkwrap packer 2. Similarly to the first compensation chamber 23, the second compensation chamber 24 is suitable for compensating for the velocity and/or stretch variations at which the packaging films P are subjected to during the application of the gripping handles M between the non-operating condition and the operating condition.
The interposition of the second compensation chamber 24 also allows velocity variations of the continuous tape 5 of the packaging films P at the applying head 10, at the same time ensuring advancement thereof at variable velocity according to what is required by a shrinkwrap packer in correspondence of the launching station 7.
The present invention also concerns a method for applying gripping handles M on packaging films P in the form of continuous tape 5 being supplied on a shrinkwrap packer 2.
The method firstly comprises the provision of the aforementioned applying head 10, then, the provision of the abutment mechanism 14, which must be operatively arranged at the applying head 10 to support, in advancement, the packaging film P being supplied.
The gripping handles M are supplied to the applying head 10, while the packaging films P are guided towards the abutment mechanism 14.
At the applying head 10, the packaging films P advance between the latter and the abutment mechanism 14.
When each packaging film P is at the applying head 10 a respective gripping handle M, provided with corresponding joining adhesive portions A, is applied on the same through a pressure exerted by the applying head 10.
Advantageously, since the abutment mechanism 14 comprises the supporting tape 15 described above provided with the advancement surface 16 having flat rectilinear sections 16a, 16b, the packaging films P are supported along the entire path that the continuous tape 5 follows at the applying head 10.
Advantageously, the advancement surface 16 defines an abutment that interacts with the applying head 10 to ensure the optimal engagement of the joining adhesive portions A of the gripping handles M being applied to the respective packaging films P.
During the entire application method, the supporting tape 15 is moved according to the same advancement direction of the packaging films P being supplied to pull and accompany the latter along the applying head 10.
In particular, as can be seen in
In the case in which the application device 1 is provided with a counter-roller 22′ arranged at the first idle roller 18, the packaging films P and the supporting tape 15 follow a first curvilinear section until the counter-roller 22′ itself is reached, which, through an appropriate pressure action, ensures the sufficient adhesion of the packaging films P to the supporting tape 15.
In the case in which the application device 1 is provided with a counter-roller 22′ arranged at the second idle roller 19, the packaging films P and the supporting tape 15 follow the first curvilinear section together with the latter until the first rectilinear section 16a of the advancement surface 16 is reached.
The packaging films P and the supporting tape 15 thus advance along the first flat rectilinear section 16a of the advancement surface 16 until they pass over the moving roller 17 against which the applying roller 11 of the applying head 10 operates to deposit a respective gripping handle M.
The application of each gripping handle M, in particular of the joining adhesive portions A thereof, on the respective advancing packaging film P tends to slow down the packaging films P downstream of the first idle roller 18.
In such a situation, the packaging films P can be subject to micro-sliding with respect to the supporting tape 15 at the applying head 10, in other words at the area in which the gripping handles M are applied to the respective packaging films P being supplied.
In particular, since each gripping handle M is substantially immobile during its application to the respective packaging film P that proceeds at high velocity on the advancement surface 16 of the supporting tape 15, the gripping handle M firstly undergoes an elastic deformation, to then be pulled to the same advancement velocity as the respective packaging film P to which it is applied. Consequently, at the moment when each gripping handle is applied to a respective packaging film, the latter undergoes an inevitable slowing down due to the braking effect of the gripping handle M to be pulled.
Advantageously, the packaging films P can slide slightly on the advancement surface 16 of the supporting tape 15 downstream of the first idle roller 18, especially at the applying head 10, so as to compensate the stresses generated during the application action carried out by the applying head 20.
Once a gripping handle M has been applied to the respective packaging film P, the latter advances, together with its own gripping handle M, along the second flat rectilinear section 16b of the advancement surface 16 of the supporting tape 15 until a curvilinear final section is reached, localised at the second idle roller 19.
In the case in which the application device is provided with a counter-roller 22′ arranged at the first roller 18, the packaging films P provided with the respective gripping handles M follow the final curvilinear section together with the supporting tape 15 to separate from the latter and proceed towards the launching station 7 of the shrinkwrap packer 2, while the supporting tape proceeds in the opposite direction to again intercept the packaging films P being supplied at the first idle roller 18 and the counter-roller 22′.
In the case in which the application device 1 is provided with a counter-roller 22′ arranged at the second idle roller 19, the packaging films P provided with the respective gripping handles M follow the final curvilinear section and intercept the counter-roller 22′ that exerts a constant pressure action against the support roller 15 ensuring the adhesion of the packaging films P to the latter. The packaging films P then separate from the supporting tape 15 to proceed in the direction of the launching station 7, while the supporting tape 15 proceeds in the opposite direction to again support, at the first idle roller 18, the packaging films P coming from the supplying station 3. Advantageously, the moving velocity of the supporting tape 15 is at the same time variable in order to ensure high advancement velocities of the packaging films P and optimal adhesion of the joining adhesive portions A of the gripping handles M thereto.
In detail, the moving velocity of the supporting tape is variable between a minimum limit and a maximum limit. The maximum limit is in turn variable between different values higher than the minimum limit and can vary according to the production requirements of the packaging.
As can be seen in the graphs according to
With reference to the graph represented in
On the other hand, with reference to the graph represented in
Again with reference to
Once the application of the gripping handle M has ended, the supporting tape 15 is accelerated until a second advancement velocity V2 is reached, higher than the first advancement velocity V1.
The second advancement velocity V2 is maintained for a predetermined time interval T, which corresponds to an end section of the packaging film P free from the gripping handle M applied and to an initial section of the subsequent packaging film P, without gripping handle M.
Thereafter and before the adhesion of the gripping handle M to the subsequent packaging film P, the supporting tape 15 is decelerated until the first advancement velocity V1 is reached.
The acceleration, maintenance and deceleration correspond to an end section of the packaging film P free of the gripping handle M applied and to an initial section of the subsequent packaging film P, without gripping handle.
Such a mode of oscillation of the advancement velocity of the supporting tape 15 is particularly suitable for allowing optimal application of conventional gripping handles M, in other words configured to engage structural portions of the packaging films P corresponding to the sides of the corresponding bundles F in formation (
In the case in which it is necessary to reduce the thickness and, consequently, the overall mass of the packaging films P thus weakening them, longer gripping handles M are applied (
In this case, as can be seen in the graph of
Thereafter, the supporting tape 15 is accelerated, during the depositing step of the first joining adhesive portion A, until a second advancement velocity V2 is reached, higher than the first advancement velocity V1. The second advancement velocity V2 is maintained for a second time interval T2 corresponding to the central area of the gripping handle M being applied. The supporting tape 15 is then decelerated from the second advancement velocity V2 to the first advancement velocity V1 close to the end E of the second joining portion A of the gripping handle M being applied at which the cutting operation of the gripping handle M itself is carried out from the corresponding continuous tape 12 being supplied along the applying head 10.
The first advancement velocity V1 is maintained for a third time interval T3 sufficient for the application of the end E of the second joining portion A of the respective gripping handle M.
Thereafter, the supporting tape 15 is again accelerated until a third advancement velocity V3 is reached, higher than the first advancement velocity V1 and preferably less than or equal to the second advancement velocity V2, corresponding to an end section of the respective packaging film P free from the gripping handle M applied, in order to be subsequently decelerated until the first advancement velocity V1 is reached, corresponding to an initial section of the subsequent packaging film P, without gripping handle M. The first and the second compensation chamber 23, 24 react suddenly to any variation in tension and/or velocity present along the continuous tape 5 on which the packaging films P are defined so as to adapt the unwinding of the supply reels 4 of the supplying station 3, at constant velocity, and the subsequent launching station 7 to the variations that the packaging films P undergo in the joining station 6.
The application device 1, the shrinkwrap packer 2 and the relative application method solve the problems encountered in the prior art and achieve important advantages.
In particular, the use of a substantially rectilinear and flat mobile supporting tape that operates as an abutment element for the applying head makes it possible to achieve an optimal adhesion of the joining adhesive portions of the gripping handles to the advancing packaging films.
The elimination of the transversal wrinkles is also obtained by means of the velocity variations of the supporting tape that is slowed down during the application of the joining adhesive portions of the gripping handles and subsequently accelerated to maintain a high average advancing velocity.
The elimination of the transversal wrinkles allows a significant increase in the structural strength of the bundles at the joins between the gripping handles and the packaging films. Consequently, the bundles obtained are no longer subject to undesired detachment of the gripping handles from the packaging films during the handling thereof.
The management of the advancement velocity of the supporting tape as a function of the application of the joining adhesive portions of the gripping handles ensures the structural integrity of the packaging films during the application operation. In particular, the packaging films are no longer subject to excessive structural deformations during the application of the gripping handles so that they no longer undergo permanent deformations, breaks or tears. Consequently, the continuity of the production process is ensured, avoiding undesired interruptions thereof and the amount of waste is drastically reduced.
It should also be considered that, in accordance with the present invention, the overall application speeds of the gripping handles to the packaging films can be substantially increased whilst still ensuring, on the one hand, the optimal application of the gripping handles, and on the other hand, the structural integrity of the packaging films.
The increase in application velocities of the gripping handles allows an overall increase of the production speed of the bundles that corresponds to an overall reduction of the production costs thereof.
Finally, it should be noted that the application device thus conceived allows a significant reduction in the thickness and grammage of the packaging films whilst at the same time ensuring the structural integrity thereof during the application operations of the gripping handles.
| Number | Date | Country | Kind |
|---|---|---|---|
| MI2013A1525 | Sep 2013 | IT | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2014/064522 | 9/15/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/036980 | 3/19/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3557516 | Brandt | Jan 1971 | A |
| 4830895 | Bernard | May 1989 | A |
| 4906319 | Fiorani | Mar 1990 | A |
| Number | Date | Country |
|---|---|---|
| 201800942 | Apr 2011 | CN |
| 102530328 | Jul 2012 | CN |
| 102005041650 | Mar 2007 | DE |
| 2271098 | Apr 1994 | GB |
| Entry |
|---|
| Chinese Patent Office, Office Action for Application No. 20140050447.8, dated Dec. 13, 2016. |
| PCT/IB2014/064522, European Patent Office, International Search Report of the International Searching Authority, dated Nov. 28, 2014. |
| PCT/IB2014/064522, European Patent Office, Written Opinion of the International Searching Authority, dated Nov. 28, 2014. |
| Number | Date | Country | |
|---|---|---|---|
| 20160229576 A1 | Aug 2016 | US |
