The present invention relates a device and process for the production and transfer of heating and cooling power and, in particular, a device and process exploiting properties of electrocaloric dielectric materials in an electrical circuit suitably powered by an electrical power supply source.
Some types of materials show the electrocaloric effect in the form of temperature change of the material when an electric field is applied to the material itself, however, the effect is reversible, that is to say that in the absence of electric field, the material returns to its initial temperature. Generally, materials having this property are dielectric materials and can be used to make capacitors.
Various materials having these properties have long been known and have been studied for several years, although no practical applications have been found. Only in more recent years, new polymers and ceramic materials have been studied, in the form of one or more layers of thin films, thick films or crystals that, having shown high electrocaloric properties, are therefore generating a particular interest for potential practical applications in the industrial field, for example for cooling electronic components or the like.
U.S. Pat. No. 6,877,325 describes, for example, a device for heat transfer that exploits the electrocaloric effect of various types of dielectric materials incorporated into capacitors, having an electric field applied thereto. A “resonant circuitry”, alternately charging/discharging a capacitor pair, is generically mentioned. According to this document's teachings, the several described arrangements are able to obtain temperature changes ranging from −10° C. to +50° C., although no specification is made about the parameters, in particular frequency and duty cycle, of the power supply voltage which generates the electric field at the terminals of the various capacitors.
U.S. Pat. No. 8,371,128 describes some techniques for managing ferromagnetic materials having electrocaloric properties in order to cool down electronic components. The cooling management is controlled by a circuit adjusting the parameters of power supply of the electric field on the layer of electrocaloric material. The controlling circuit is able to adjust several parameters, including the power supply frequency and the duty cycle; in particular embodiments the working frequency can be set to 1 kHz and the duty cycle is set to a value lower than 50%, in particular to 20%.
However, during recent experimental studies it has been found that the electrocaloric effect strongly depends on the frequency of the power supply voltage applied to generate the magnetic field which the electric material is subjected to. For example, this comes to light from the publication “Differential scanning calorimeter and infrared imaging for electrocaloric characterization of poly(vinylidene fluoride-trifluoroethylene-chlorofluoroethylene) terpolymer” (Gael Sebald, Laurence Seveyrat, Jean-Fabien Capsal, Pierre-Jean Cottinet, and Daniel Guyomar—APPLIED PHYSICS LETTERS 101, 022907-2012). In fact, in other studies, the terpolymer subjected to tests, known in abbreviated form as P(VDF-TrFE-CFE), has been considered as one of the materials having high electocaloric properties, up to estimated ΔT values of about 12 K (Kelvin) for an applied electric field of a few hundred of V/μm. From these experimental studies it has been further found that electrocaloric properties of the terpolymer drastically decrease when the frequency of the power supply voltage of the electric field exceeds the value of 1 Hz. For example, keeping an electric field of 60 V/μm, as the frequency exceeds the critical value of 1 Hz, ΔT decreases to values lower than 1 K.
U.S. Pat. No. 5,644,184 describes a device and a method for converting heating power into electric power by exploiting the piezoelectric effect of materials adapted to form the dielectric of a capacitor. Therefore, this document concerns a converting process exactly opposite to that of the present invention, even though it describes some examples of LC resonant circuits in which a pulse, applied to the resonant circuit by means of a transformer where the secondary winding constitutes the inductor of the resonant circuit, is used in order to trigger the oscillation in the resonant circuit thereby starting the conversion from heating power into electric power; by continuously supplying heating power to the piezoelectric material of the capacitor, it is possible to ensure the maintenance of the resonance frequency.
International Patent Application WO 2013/167176 describes another example of conversion from heating power into electric power, i.e. a converting process opposite to that of the present invention. The embodiments described in this document basically provide the coupling of two resonant circuits at slightly different frequencies in order to cause an interference (or beat frequency) that picks up, from pyroelectric material constituting the dielectric of a capacitor, the electrons having increased entropy thereby generating the current to be transferred to a load.
The object of the present invention is to propose a device and process which allow to advantageously exploit the properties of the electrocaloric materials for the production and transfer of heating and cooling power.
It is another object of the present invention to propose a device and process of the above mentioned type which allow to minimize the power required to produce and transfer heating and cooling power by exploiting the properties of electrocaloric materials.
Still another object of the present invention is to provide a device and method which allow to advantageously exploit the properties of electrocaloric materials even with power supply voltages at high frequencies.
A further object of the present invention is to propose a device of the above mentioned type which can be made in many shapes and sizes thereby allowing to implement various types of apparatuses for the production and transfer of heating and cooling power that exploit the electrocaloric effect of materials.
These objects are achieved according to the invention by a device according to claim 1 and by a process according to claim 11. Further characteristics and details of the present invention are given in the respective dependent claims.
A device for the production and transfer of heating and cooling power according to an embodiment of the present invention basically comprises a resonant circuit having at least one first inductor connected to at least one first capacitor with a dielectric of electrocaloric material. The resonant circuit further comprises a variable electrical power supply section with a working frequency corresponding to the resonance frequency of the circuit. The electrical power supply section of the resonant circuit advantageously comprises a constant voltage source and at least one pulse source with a predetermined duty cycle for modulating the constant voltage.
A device according to the invention allows to exploit the properties of electrocaloric materials with minimum power consumption even at frequencies definitely higher than those at which the electrocaloric effect is reduced. In fact, the resonant circuit fully exploits the “reactive power” that, in a resonance state, is established between the first inductor and the first capacitor in order to generate the desired electric field on the dielectric of electrocaloric material of the first capacitor, whereas the “active power” is only minimally used to compensate for unavoidable commutation losses and losses in the materials. For example, the losses in the dielectric of the capacitors, and the resistivity of the conductors making up the inductors.
In fact, in the traditional art the active power, i.e. the same type of electric power which can activate electric motors, turn on lights or other types of heating or cooling utilities, is believed to be the only one usable, whereas the reactive power would not be usable and would only burden the power-distribution networks and the plants connected thereto.
In other words, unlike conventional known systems only exploiting the “active power” to generate work, for example if a resistor is used to generate heat by Joule effect, the present invention introduces the exploitation of the only “reactive power” to generate the desired heating or cooling “work”, de facto minimizing as much as possible the consumption of “active power”.
However, in the perspective of the present invention, it should be appreciated that all the embodiments of the resonant circuits forming the device are free of resistors, i.e. of passive components exploiting the “active power” in order, for example, to obtain the heating through Joule effect. Similarly, there are no diodes which may impede the resonance of the circuit.
In another embodiment of the present invention, at least one second inductor is magnetically coupled to the first inductor and at least one second capacitor with a dielectric of electrocaloric material is connected to the second inductor.
This allows further exploitation of the properties of a circuit according to the present invention, by causing the coupling between inductors to transfer energy also to the second capacitor, the latter being connected to the second inductor coupled to the first one, without requiring the addition of further power sources and thereby increasing also the overall gain of the circuit.
Further extending this principle to any desired number of inductor/capacitor pairs, it is therefore possible to provide for an embodiment in which the resonant circuit comprises a plurality of stages connected in parallel to the constant power supply voltage; each stage thus comprises at least one first inductor and at least one first capacitor with a dielectric of electrocaloric material.
In an alternative embodiment, in which the resonant circuit is always made up of any number of stages connected in parallel to the constant power supply voltage, each stage comprises at least one second inductor magnetically coupled to the first inductor, a first capacitor with a dielectric of electrocaloric material is connected to the first inductor and a second capacitor with a dielectric of electrocaloric material is connected to the second inductor.
The dielectric of electrocaloric material can be made up of one or more layers of a thin film, a thick film or crystals of either a terpolymer having these properties, such as for example the already mentioned P(VDF-TrFE-CFE), or a ceramic material such as BaTiO3 able to heat up a solid body, a fluid or a combination thereof.
On the other end, in order to obtain a cooling, the dielectric of electrocaloric material of the capacitors comprises one or more layers of a thin film, a thick film or crystals of a ferroelectric ceramic material, such as for example ceramic materials containing PMN-PT (Lead Magnesium Niobate-Lead Titanate), PZN-PT (Lead Zinc Niobate-Lead Titanate), PST (Lead Scandium Tantalum) or the like.
In order to achieve a high efficiency of a device according to the present invention, the inductors can comprise for example nanocrystalline magnetic cores and the windings can be made of carbon nanotubes.
In order to further improve the performances and reduce commutation losses in a device according to the present invention, the pulse source with a predetermined duty cycle may include, for example, at least one gallium nitride field-effect transistor.
The invention further relates to a process for producing and transferring heating and cooling power, comprising the steps of:
a) providing a resonant electrical circuit having at least one first inductor connected to at least one first capacitor with a dielectric of electrocaloric material; and
b) electrically powering the first capacitor and the first inductor with a variable voltage having a working frequency corresponding to the resonance frequency of the circuit.
In step b), the power supply of the circuit is preferably carried out by powering the resonant circuit with a constant voltage source and modulating the constant voltage with a pulse source having a predetermined duty cycle.
The process according to the invention may also provide the step of magnetically coupling at least one second inductor to the first inductor, for example with a simple air coupling or through a magnetic core. A second capacitor with a dielectric of electrocaloric material is further connected to the second inductor.
The electrocaloric effect can be exploited both for heating up a solid body, a fluid or a combination thereof, and for cooling them down. In case of heating, the dielectric of electrocaloric material of the capacitors comprises for example a thin film, a thick film or crystals of terpolymer whereas, in case of cooling, the dielectric of electrocaloric material of the capacitors comprises, for example, a thin film, a thick film or crystals of ferroelectric ceramic material.
In the process according to the invention, the constant power supply voltage can be modulated with a suitable duty cycle; in fact, it is known that as the duty cycle of a resonant circuit LC decreases gain increases whereby limited values of the duty cycle have to be preferably used, but it is anyway variable depending on the components used to keep a high gain and reduce the inductance values in the resonant circuit.
Similarly, still taking into account the optimization criteria of the device based on the employed components, the resonance frequency fr can also be greater than or equal to 2 kHz.
Further characteristics and advantages of the present invention will be more evident from the following description, made for illustration purposes and without limitation, with reference to the attached schematic drawings, wherein:
In the simplest embodiment shown in
In regards to the inductors described here and below, the windings have to be preferably made of conductors having low resistivity, such as for example conductors made of carbon nanotubes. Alternatively, windings of conductors made of more common conductive alloys, for example copper-based alloys or the like, can also be used.
The inductors can also be wound on magnetic cores to increase their inductance while leaving unchanged the overall size. Particularly suitable materials for making cores have high permeability, for example nanocrystalline materials of FeCuNbSiB, which allow to make inductors having high inductance values even with a limited number of windings. Alternatively, in the absence of specific limitations to size and/or if no particularly high values of inductance are required, the magnetic cores can also be common ferrite cores.
The components L1 and C1 are powered by a power supply section 50 including a constant voltage source V1 modulated by a pulse source V2, with a predetermined duty cycle, which is applied by means of a semiconductor device M1, preferably a gallium nitride FET in order to limit as much as possible commutation losses, otherwise by means of equivalent devices though having less significant performances, such as for example a MOSFET type transistor IRFH5020 manufactured by International Rectifier (USA). The duty cycle applied to the circuit is preferably reduced in order to have high gain.
Here and below the symbol adopted for the pulse source V2, in which a square or rectangular wave pulse is stylized, is merely indicative; therefore, the pulses provided by the source V2 can take any shape, for example triangular, sinusoidal or the like.
In the embodiment shown herein, by modulating the constant voltage generated by the source V1 it is possible to set the proper resonance frequency fr in the connection between C1 and L1, defined by the formula:
where L is the inductance of L1 and C is the capacitance of C1.
In order to obtain high outputs, the circuit has to be powered at a frequency preferably higher than 2 kHz. It was observed, in fact, that the electrocaloric effect occurs in any case with significant performances even using frequencies much higher than 1 Hz: taking into account that the work is produced in this way by the only reactive power, the obtained effect is still considerable if compared to the extremely low power consumption of the circuit.
In the electric diagrams described below, the same reference abbreviations of
For example, in the diagram of
The diagram of
In
In both the embodiments of
In the diagram of
Instead, in the embodiment of
The inductors can be magnetically coupled through air or through a magnetic core. In this case, the magnetic core for coupling the inductors L1 and L2 shown in
In regards to the magnetic coupling between the inductors shown in
The circuit of
In the circuit of
The same principles of the circuit of
The diagram of
An example of an apparatus 100 comprising a device for the production and transfer of heating and cooling power according to the present invention is shown in
The electrocaloric material to be used as a dielectric for capacitors is selected based on the various heating or cooling applications to be implemented. In case of heating, a suitable material may be for example a terpolymer, whereas in case of cooling it is possible to use a ferroelectric ceramic material, for example.
These materials may be used in the form of thin films, thick films or crystals to make flat capacitors that can be applied to a heat exchanger, for example a heat-exchange apparatus of the “waterblock” type or the like, i.e. a solid block in which a heat-exchange fluid is made to flow. Flat capacitors may be applied to the surface of the solid body of the exchanger, possibly by interposing a film of electrically insulating material having, however, high heat transfer properties, for example that one with the trade name KAPTON® available by DuPont.
However, in manufacturing a heating apparatus, limitations of electrocaloric materials known hitherto should be considered. For example, the aforementioned terpolymer (PVDF-TrFE-CFE) has a melting temperature of about 80° C. Therefore, in order to prevent the capacitor dielectric from being damaged, it should be used at lower temperatures, for example not exceeding temperatures of 50° C. If it is necessary to achieve a greater thermal drop ΔT, it is however possible to put in series several heat exchangers having heating elements (capacitors) of the same type.
If an instantaneous water heater has to be implemented, assuming a target thermal drop ΔT of 25° C., the desired temperature can be achieved by several heat exchangers in series and, based on the water flow rate to be heated, an automatic control can be carried out by acting on the power supply voltage and/or by enabling or excluding individual heating elements.
For heating houses or, in general, buildings, because very high temperatures have to be achieved it is possible to use, for example, a boiler with thermal stratification. Assuming that the maximum temperature achievable by the hot water is 50° C., to protect the heating elements, an apparatus of this type may increase the temperature up to more than 75° C.
In case of cooling, being carried out as already mentioned by implementing capacitors with dielectrics constituted by thin films, thick films or crystals of ferroelectric ceramic materials, the same solutions can be used.
Hereinbelow are some examples to determine the actual possibility of exploiting an electrocaloric material, in particular a terpolymer, able to heat up although subjected to a high frequency electric field.
A prototype of flat capacitor having the dielectric made up of two layers close to each other and adhering to the plates has been implemented. The first dielectric was a terpolymer PVDF-TrFE-CTFE (electrocaloric material), whereas the second layer was constituted by air. Thus, the equivalent diagram is that of two capacitors connected in series, as depicted in
The characteristics of the dielectric terpolymer were as follows:
Side=0.03×0.03 m
Surface S=0.0009 m2
Thickness of the PVDF-TrFE-CTFE film=10 μm
Taking into account the dielectric constant in the vacuum (ε0=8.854*10−12 F/m), the values of the capacitances C1 (terpolymer) and C2 (air) were calculated.
The value of C1 was calculated as follows:
Relative permittivity of the terpolymer εr1=37
ε1=327.6*10−12 F/m=εr1×ε0
C1=29.480*10−12 F(ε1*Surface/Thickness)
The value of C2 was in turn calculated as follows:
Air thickness=4.23 μm
Relative permittivity of air &2=1
ε2=8.854*10−12 F/m=εr2×ε0
C2=1883.8*10−12 F(ε2*Surface/Thickness)
The series connection of the two capacitors corresponds to a total capacitance calculated according to the formula:
The capacitor made according to the example has been connected in parallel to an inductor, as in the circuit of
A sinusoidal voltage with a working frequency of 87,600 Hz (87.6 kHz) and effective value of the voltage of 200 Vrms was selected to be set in the circuit.
Once the total capacitance of the capacitor is known, the inductance value that satisfies the relation with the working frequency of 87.6 kHz was calculated to be 1.86 mH.
The heat generated by the PVDF-TrFE-CTFE film was compared with the heat generated by an electrical resistance of 220Ω powered at 22.69 volts and a current absorption of 0.103136 A.
As the temperature of the two systems reached 50° C., it was possible to calculate the thermal power generated by the electrocaloric film by detecting the electric power consumed by the resistor, equal to 2.34 W.
The power shares absorbed by each part of the capacitor prototype of Example 1 were calculated by taking into account the overall reactance XC and single reactances XC1 and XC2 according to the known formula:
from which it follows:
Ctotal=1773 pF Xc=1025.3Ω Vrms=200 A=0.195 Watt=39;
C1=29480 pF Xc1=61.66Ω Vrms=12 A=0.195 Watt=2.34;
C2=1883.8 pF Xc2=964.6Ω Vrms=188 A=0.195 Watt=36.66.
Knowing the total voltage, the partial voltage applied to the electrocaloric film and the partial voltage applied to the air were calculated. Therefore it was possible to calculate the actual power absorbed by the electrocaloric film, since air absorbs power without returning heating power.
Various modifications may be made to the embodiments described herein without departing from the scope of the present invention. For example, instead of the components schematically shown with V2 and M1, a suitably programmed oscillator can be adopted as long as it is able to provide the required characteristics of frequency and duty cycle. Furthermore, other suitable materials having the electrocaloric effect can be used in addition to those explicitly mentioned in the description.
Number | Date | Country | Kind |
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MI2014A001262 | Jul 2014 | IT | national |
This application is a continuation of U.S. patent application Ser. No. 15/323,588, filed Jan. 3, 2017, which in turn is a 371 of PCT/IB2015/055190 filed Jul. 9, 2015, which claims the benefit of Italian Patent Application No. MI2014A001262 filed Jul. 10, 2014, the contents of each of which are incorporated by reference.
Number | Date | Country | |
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Parent | 15323588 | Jan 2017 | US |
Child | 16598687 | US |