This invention relates to the treatment of ground, structures and the like by grouting.
For example, the invention relates to the consolidation of predominantly unconsolidated or loose ground. The invention may also be used for the treatment of rock and other substrates, as well as structures such as masonry and similar works.
By treatment is meant for example consolidation and/or waterproofing of the material being treated, and more generally improvement of the geomechanical or physical properties of the material treated. Cementitious or chemical mixtures which can be used to consolidate and/or waterproof the material being treated are used for the treatments.
For the purposes of simplicity, in the rest of this description specific reference will be made to the consolidation of ground using cementitious mixtures, without this nevertheless restricting the general application of the invention, which may find application for any treatment in any material requiring treatment within the scope of the sectors of the art mentioned above. In particular the invention should not be understood to be restricted merely to the consolidation of ground by means of cementitious mixtures, but may also find application in the consolidation and/or waterproofing of materials and substrates of various kinds, for example rock or structures, using cementitious or chemical mixtures which are suitable for improving the geomechanical or physical properties of the material treated. Applications of the invention in contexts other than the specific consolidation of ground will be obvious to a person skilled in the art reading and understanding this description.
One known art for consolidating unconsolidated ground is that of using “sleeve pipes” inserted in holes made in the ground distributed according to geometries which are decided upon at the design stage and which typically provide for a spacing between adjacent holes of the order of not more than approximately one or two metres. The density of sleeve pipes per unit surface area is therefore rather high, and so as a consequence are the corresponding costs for equipment and labour required for consolidation work.
The sleeve pipes normally used comprise a tubular pipe, which may comprise several sections which can be joined together, the typical length of which may vary from a few metres to a few tens of metres. A number of radial holes covered with an elastic sleeve acting as a non-return valve are then provided in succession along the length of this tubular conduit. The pipe is used after the ground has been drilled. Before starting grouting proper, the annular cavity between the sleeve pipe and the wall of the hole is filled with a cementitious mixture, forming a kind of sheath, to prevent the mixture which is subsequently injected into the ground from rising. Given its poor mechanical strength characteristics, due to its composition, a sheath of this sort is easily fractured by the injection pressure, as a result of which the consolidation cementitious mixture is caused to permeate into the ground under pressure, into the unconsolidated ground which has to be treated.
Consolidation grouting proper takes place through the use of a blocking cursor, known as a “packer” which is inserted into the sleeve pipe down to a particular level, and thus acts as a selector unit so that grouting only takes place through a particular length of pipe, affecting the individual sections defined by the positions of the valves at one time. The packer, in fact, has the function of isolating the sleeve pipe valve by valve, through an upper and a lower seal. The cementitious mixture, fed from outside of the sleeve pipe through a pipe reaching the packer, can flow out from the centre of the packer, in communication with the valve selected from time to time.
The use of sleeve pipes according to the known art is complex and costly, particularly during the stage of consolidation grouting, which requires the use of a packer. Manoeuvring the packer in fact requires considerable ability on the part of the operator, in addition to representing a significant proportion of the time required for carrying out grouting work. The packer must in fact be positioned at the selected height in each sleeve pipe on every occasion, and then has to be moved to another height after the cementitious consolidation mixture has been injected. It may even be necessary to completely pull the packer in order to wash it between grouting one level and another. In adverse circumstances, which unfortunately are not rare, it may happen that the packer will jam within the sleeve pipe, with the consequent onerous necessity of repeating the grouting operations from the outset, after drilling a new hole in the ground and inserting a new sleeve pipe.
The object of this invention is to overcome all the problems in the known art, and in particular that of providing devices, equipment and methods for the consolidation of ground which are fast, reliable, simple and effective, which reduce the use of specialist labour and which provide consolidation results which are comparable to those known.
In order to accomplish this and other objects which will be obvious to a person skilled in the art reading this description, the invention relates to the devices, equipment and methods defined in the appended claims.
According to a first aspect of the invention a device for the treatment of ground, structures and the like by grouting comprises a tubular body which extends in a longitudinal direction. The tubular body is provided with a plurality of injection conduits extending in a longitudinal direction. Along each injection conduit there are one or more openings opening outside the tubular body each located in a position along the longitudinal direction which differs from the positions of one or more openings along the longitudinal direction made along each other injection conduit. By feeding a treatment mixture, for example a cementitious or chemical mixture, in succession or in an ordered sequence, into the various injection conduits in the tubular body the treatment can be injected along the desired length of a hole made in a material requiring treatment into which the treatment device is inserted along the longitudinal direction of the tubular body provided with openings distributed at different lengths along it.
The injection conduits of the tubular body are preferably substantially straight, for more convenient manufacture, and to allow fluid flow of the treatment mixture.
According to a particular aspect the treatment device for grouting preferably comprises a central filling conduit about which there is located a plurality of injection conduits. The central filling conduit is provided with an opening located substantially at a distal end of the tubular body.
Advantageously the injection conduits of the tubular body may be made in the thickness of the wall of the central filling conduit.
The central filling conduit preferably has a transverse cross-section of area greater than or equal to the transverse cross-section of each of the injection conduits.
According to another aspect of the treatment device, non-return valves are located at each of the openings opening onto the outside of the tubular body.
Preferably at least one of the non-return valves comprises two annular bodies bounding an annular chamber into which the opening opens. The annular chamber is covered by a flexible valve body provided with valve nozzles distributed along the periphery of the tubular body.
It is possible that at least one of the non-return valves is a sleeve valve of the conventional type.
In the device for treatment by grouting the tubular body may be made of many pieces which may be connected in series in order to achieve a desired length.
The invention also relates to treatment equipment for the grouting of ground, structures and the like which includes a plurality of the treatment devices. The equipment also comprises at least one feed distributor member with one or more first feed inlets and a plurality of outlets. Each outlet is connected to one feed tube which ends in a distribution attachment which can be selectively coupled to one end of the tubular body of each of the treatment devices in such a way that each of the outlets is in communication with a corresponding injection conduit through the respective feed tube.
Advantageously the treatment equipment is provided with a second feed inlet which communicates with an outlet connected to a feed tube of the central filling conduit of the treatment devices.
According to another particular aspect the feed distributor member of the treatment equipment comprises two portions which can move selectively one with respect to the other in order to reach predetermined selective feed positions. The one or more feed inlets are therefore correspondingly placed in communication with only an identical number of outlets and consequently with only an identical number of injection conduits of the treatment devices.
The invention also relates to a process for the treatment of ground, structures and the like by grouting which comprises the following stages:
inserting a corresponding tubular body of a treatment device of the type mentioned above in each hole;
fixing the tubular body in the hole;
feeding a treatment mixture to each injection conduit until it emerges from the corresponding one or more openings opening towards the outside of the tubular body in such a way as to treat the material requiring treatment in different predetermined positions along the longitudinal direction of the tubular body corresponding to the different positions of the openings associated with the corresponding injection conduits along the longitudinal direction.
The treatment mixture may be fed to each injection conduit in a progressive way, in succession or in an ordered sequence, to individual injection conduits or groups of individual injection conduits.
Further features and advantages will be apparent from the detailed description of a preferred embodiment which follows, provided by way of a non-limiting example with reference to the merely exemplary appended drawings in which:
With reference now to
A central conduit 12, preferably but not restricted to being cylindrical, surrounded by a plurality of peripheral conduits 13, preferably but not restricted to being cylindrical and having a transverse cross-sectional area which is preferably but not restrictively less than that of central conduit 12, is located along the length of longitudinal direction X-X in sleeve pipe 10. In the example in
The thickness of wall 14 of central conduit 12, which is sufficient to withstand the injection pressures of the cementitious mixture, is also sufficiently thick to contain peripheral conduits 13 of suitable cross-section. Of course many variants of the configuration illustrated in
As will be seen in
Central conduit 12 has an opening only at the bottom (not illustrated in the figure) in such a way that cementitious mixture can be injected in the direction of arrow C and it can escape from the base of the sleeve pipe (arrow U) in order to then occupy the space between sleeve pipe 10 and wall of hole F in such a way as to form the known sealing sheath in conventional sleeve pipe applications.
Sleeve pipe 10 may comprise a single piece, or may be manufactured as several joinable pieces which can be connected in series to achieve a desired length.
Distribution head 16, illustrated by way of example in
A distribution attachment 25 is removably attached to a distribution body 17, for example, by means of a collar 22, made in two portions 22′, 22″, which can be tightened together through tightening bolts 23. The two portions 22′, 22″ of collar 22 each have a wedge-shaped groove 26, which tightens together two matching annular appendages 27, 28, made in distribution body 17 and on distribution attachment respectively. One or more register pins 29 allow distribution attachment 25 to be attached to distribution body 17 in a predetermined angular position for reasons which will be better described below.
The central entry conduit 30, communicating with the central passage 19 of distribution body 17 and therefore with the central conduit 12 of sleeve pipe 10, passes through distribution attachment 25. The proximal end of central feed tube 31 is attached to central inlet conduit 30 by means of a connection of a known type, for example a screw inlet connector. The plurality of peripheral inlet conduits 32, each of which communicates with a corresponding peripheral passage 21 of distribution body 17, and therefore, with the respective peripheral conduit 13 of sleeve pipe 10, also passes through distribution attachment 25. The proximal end of a corresponding feed tube 33 is also attached at each peripheral inlet conduit 32, again in this case by means of a connection of a known type, for example a screw inlet connector.
As may be seen in the diagrammatical illustration in
In a simpler form illustrated in
As may better be seen in
A movable portion 60, rotatably connected to fixed portion 55 through a centrally rotating tubular pin 61, the tubular cavity of which acts as a central communication channel with central feed tube 31, is mounted on fixed portion 55 of feed distributor 52. An upper length 62 of tubular pin 61 projects upwards from movable portion 60 and has an external thread in such a way as to engage the thread of a tightening nut 63, provided with operating handles 64, which allow an operator to selectively block and release movable portion 60 and fixed portion 55. A cementitious mixture feed pipe can be attached to the upper end of tubular pin 61 and passing through central tube 31 may reach central conduit 12 of sleeve pipe 10 to which distribution head 16 is connected.
Movable portion 60 may be immobilised on fixed portion 55 in any desired angular position selected from a plurality of predetermined angular positions corresponding to the number of peripheral channels 59 in fixed portion 55, communicating with peripheral tubes 33 and, specifically, with each of peripheral conduits 13 of sleeve pipe 10, to which distribution head 16 is connected. Manual rotation of movable portion 60 is made easier through manoeuvring handles 65, which project from its sides. Of course, it is possible to provide an automatic or semi-automatic movement system, for example assisted by servomotors or the like.
A single eccentric peripheral conduit 66, which preferably opens out onto the side of movable portion 60, and to which cementitious mixture feed conduit 53 is connected, as illustrated in
It is also possible to provide more than one mixture feed inlet, for example a group of two, three, four or more peripheral conduits which are functionally similar to eccentric peripheral conduit 66, which feed only an identical number, that is two, three, four or more, corresponding peripheral channels 59 in fixed portion 55, and therefore specifically only an identical number (two, three, four or more) corresponding peripheral conduits 13 of sleeve pipe 10 through an identical number of corresponding peripheral tubes 33. In this way, depending upon the position adopted by moving portion 60 with respect to fixed portion 55 of feed distributor 52 it is possible to feed cementitious mixture from a remote location to a group of corresponding peripheral conduits 13 in the sleeve pipe to which feed head 16 is attached all at the same time.
An angular positioning member 70 is preferably provided to ensure that movable portion 60 is correctly angularly positioned with respect to fixed portion 55 of feed distributor 52 and this, in the preferred but not restricted embodiment illustrated in
The feed system also comprises identification of a first among the peripheral conduits to which the cementitious mixture is fed, so that correct feed to the desired peripheral conduit, provided with non-return valves at the required height, can be recognised remotely. In particular, as has already been seen previously, the attachment of distributor 25 may be mounted on distribution body 17 of the sleeve pipe 10 in a single predetermined angular position, thanks to one or more register pins 29. In this way it is certain that when distribution attachment 25 is moved from one sleeve pipe to another there will always be one predetermined angular position which substantially identifies the angular distribution of peripheral conduits 13 in the sleeve vale, and therefore the various heights at which corresponding non-return valves 15 are positioned. For clarity a first tube and conduit or several tubes and conduits, and in the limit, all the feed tubes and conduits, may be numbered or coloured in order to distinguish them from each other. In the simplest case one of peripheral feed tubes 33 may be marked in such a way as to distinguish it from the others, for example by colouring it red or another prominent colour. In this way the angular position of movable portion 60 with respect to fixed portion 55 will be immediately obvious to an operator, who can recognise the corresponding feed of cementitious mixture through feed conduit 53 and feed distributor 52 in a preordained sequence to sleeve pipe 10, to which distribution attachment 25 is attached at that time.
Of course, the example in the figures relates to the connection of just one feed distributor to just one corresponding sleeve pipe. In practice, to accelerate ground grouting and consolidation times it may obviously be possible to have a plurality of remote feed distributors, each connected to one corresponding sleeve pipe.
In order to consolidate ground by grouting according to this invention, and in particular to consolidate ground which is predominantly unconsolidated or loose, a plurality holes F are first drilled in the ground in a known way, distributed and at distances from each other in accordance with design and the results of the design calculations normally made in the industry.
As is known, holes F in ground T are larger in diameter than sleeve pipes 10, so that the latter can easily be placed in holes F, even down to great depths, in order to reach which it is possible to provide for a system of joints between two or more sleeve pipes in series, in which communication is guaranteed between central conduits 12 and peripheral conduits 13 in a predetermined relative angular position.
Once sleeve pipes 10 have been positioned in holes F, they are first of all fixed in holes F by filling the space between sleeve pipe 10 and the wall of hole F with a known cementitious mixture, fed under pressure through central conduit 12 of each sleeve pipe 10. The cementitious mixture flows along the entire length of central conduit 12, entering it as indicated at arrow C in
In this preliminary filling, distribution head 16 is mounted on sleeve pipe 10, and in particular, distribution attachment 25 is secured to distribution body 17, attached to the head of sleeve pipe 10. From remote station 50 an operator can connect the feed of cementitious mixture to the upper length 62 of tubular pin 61, which projects upwards from movable portion 60 of feed distributor 52.
The pressurised cementitious mixture therefore flows along central feed tube 31 and reaches distribution head 16, to then fill central conduit 12 of sleeve pipe 10. The wide cross-sections of the central tubes and conduits make it possible for the cementitious mixture to be fed with a relatively high flow, and thus allow the space between sleeve pipe 10 and the walls of corresponding hole F to be filled in correspondingly short times.
In order to proceed with consolidation grouting proper, a known cementitious mixture is fed to sleeve pipe 10, connected to remote station 50 via distribution head 16. In particular, an operator (or as an alternative an automatic or semi-automatic system) rotates the movable portion 60 of feed distributor 52 with respect to its fixed portion 55, placing the single eccentric conduit 66 of movable portion 60 in alignment and communication with a predetermined peripheral channel 59 in fixed portion 55, with the assistance of the numbering or identification of positions described above. Injection of the cementitious mixture into single eccentric conduit 66 results in corresponding feed of the cementitious mixture to peripheral channel 59, aligned therewith, until it reaches corresponding peripheral conduit 13 in sleeve pipe 10, from which the cementitious mixture flows out through valve or valves 15, located at a particular height along the sleeve pipe in longitudinal direction X-X. The pressure of the cementitious mixture in the conduits, which can be monitored, for example, by a pressure gauge M, which can be seen by the operator at remote station 50, determines the opening of valve or valves 15 and injection of the cementitious mixture into the surrounding area, achieving the objectives and consolidation functions known in the art, but much more quickly, with a safer process, greater convenience in use and certainty of result.
Once injection of cementitious mixture into a peripheral conduit 13 is complete, indicated, for example, by reaching a particular pressure in the conduits, as indicated by pressure gauge M, the operator first of all releases the pressure by opening a tap or discharge deviator S from an injection position to a vent position. The operator then slackens nut 63 of feed distributor 52 by acting on handles 64. Once movable portion 60 has been slackened off from fixed portion the operator can rotate movable portion 60 into a different, preferably subsequent, angular position, indicated by the click of mechanism 70. On reaching this position individual eccentric conduit 66 is in line and in communication with a different, preferably subsequent peripheral channel 59, and then with a corresponding peripheral conduit 13 in sleeve pipe 10, fitted with valves 15, located at a different height along the X-X direction in comparison with valves 15 used in the previous stage of grouting, through previous peripheral conduit 13 in the previous angular position of movable portion 60 via corresponding peripheral tube 33.
Feeding cementitious mixture in succession or in an ordered sequence to the various peripheral conduits 13 of the sleeve pipe makes it possible to provide consolidation grouting along the entire desired length of hole F, in the longitudinal direction X-X of sleeve pipe 10 provided with valves 15 distributed at different heights along it.
A number of distribution attachments 25, separately fed each by its own distribution feeder 52, or even fed in parallel by the same distribution feeder, can be provided in order to inject cementitious mixture into the various sleeve pipes 10. Once injection of cementitious mixture into one or more sleeve pipes 10 is complete, the corresponding distribution attachments 25 can be detached from already used sleeve pipes 10 and reattached to new sleeve pipes 10, in which the stages of filling and injection of the ground consolidation cementitious mixture proceed.
Of course, without altering the principle of the invention, the nature of its implementation and details of construction may be varied widely in comparison with what has been described and illustrated without thereby going beyond the scope of this invention.
Number | Date | Country | Kind |
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BO2013A000070 | Feb 2013 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2014/059088 | 2/19/2014 | WO | 00 |