Information
-
Patent Grant
-
6415641
-
Patent Number
6,415,641
-
Date Filed
Friday, May 26, 200024 years ago
-
Date Issued
Tuesday, July 9, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 029 252
- 072 45315
- 072 45316
- 072 45317
- 072 393
-
International Classifications
-
Abstract
An electric tool for applying a pressing force has a tool housing and a drive arranged in the tool housing. The drive has an electric motor and a drive element configured to be driven by the electric motor. The drive element is located externally to the tool housing. A pressing unit is connected to the drive element remote from the tool housing and has two pressing parts. The drive element acts on at least one of the two pressing parts for moving the at least one pressing part relative to the other one of the two pressing parts. The drive element is preferably a hydraulically actuated piston, and the electric motor operates a pump element that supplies hydraulic medium to the piston.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a device for applying a pressing force, comprising a housing in which a drive is arranged that has a motor and a drive element driven by the motor, and further comprising a pressing unit with two pressing parts wherein at least one of the two pressing parts is moved relative to the other pressing part during the pressing action.
2. Description of the Related Art
It is, for example, known to connect pipes fixedly to one another by pressing them together. In this context, radial as well as axial pressing techniques are employed. According to the radial pressing technique, a press fitting with inner or outer positioned sealing ring is manually inserted into the pipe or placed onto the pipe. The press fitting is then radially pressed by means of a device in the form of pressing pliers.
According to the axial pressing technique it is known to employ a press fitting comprised of a support sleeve and a pressure sleeve. In order to connect pipes to one another, one pipe is first widened before the press fitting can be inserted into the widened pipe end. This additional widening process is complex and requires an additional working step. The pressing sleeve is pressed by means of the device axially against the stop on the fitting. In another axial pressing technique, a pressing ring and a squeeze ring are slipped over the pipe. A support sleeve (fitting) is inserted into the pipe and the pressing ring is pressed by means of the device axially across the squeeze ring until it reaches the stop on the support ring. In this technique a prior widening of the pipe is not needed.
Devices are known which have two arms projecting from the base member and having at their free ends each a pressing part. The free ends of the arms are connected to one another by a spindle which can be rotated by means of a ratchet spanner. In this context, one arm is pivoted relative to the other arm. Because of this pivot movement, one pressing part moves along a circular arc which may result in problems during the pressing action on a straight pipe.
Moreover, a manually operated pressing device is known which operates similar to a pair of pliers. It has actuating arms which during the axial pressing process are pivoted back an forth relative to one another wherein a chain or a ratchet moves one of the pressing parts in the direction toward the other pressing part. This device has large dimensions and its use is cumbersome.
Moreover, a device is known in which one pressing part is provided on a sliding sleeve which can be moved by a hydraulic medium on the pipe piece in the direction toward the other pressing part. From one end of the pipe piece a further pipe piece projects perpendicularly via which the hydraulic medium is supplied. A hydraulic hose is connected to the free end of this further pipe piece which is connected to a hydraulic device arranged in the room. A grip projects perpendicularly from this further pipe piece and the device is held by this grip. Due to the described configuration, the device can be carried only with difficulty because the grip is arranged at the one end and the pipe piece support for the pressing parts is arranged at the other end of the pipe. Accordingly, a considerable force expenditure is required in order to hold the device during the pressing process.
Further pressing devices are configured as sliding pliers in which the pressing parts also perform a pivot movement which results in problems for straight pipes.
It is also known to convert such a pivot movement by an additional lever mechanism into a straight movement of the pressing parts. However, the constructive expenditure of such a device is high. Especially, the weight of such a pressing device, because of the additional lever mechanism, is greatly increased so that the manipulation during the pressing process is made much more difficult.
SUMMARY OF THE INVENTION
It is an object of the present invention to configure the device of the aforementioned kind such that it has a simple design and provides a simple manipulation while ensuring a flawless pressing result.
In accordance with the present invention, this is achieved in that the device is an electric tool and that first the drive element and then the pressing unit are connected to the tool housing of the electric tool in series.
The device according to the invention is embodied as an electric tool in which the housing, the drive element for at least one of the pressing parts, and the pressing unit are arranged in series to one another. This results in a constructively simple configuration. Because of the position of the individual. parts, the device according to the invention can be of a compact configuration. Moreover, with this configuration an optimal weight distribution of the device is provided so that it can be held effortlessly during the pressing action.
BRIEF DESCRIPTION OF THE DRAWING
In the drawing:
FIG. 1
is a side view of the device according to the invention for pressing workpieces;
FIG. 2
is a sectional view of the device according to the invention shown in
FIG. 1
;
FIG. 3
is an enlarged representation in section of the pressing parts of the device according to
FIG. 1
that are movable relative to one another;
FIG. 4
is a view in the direction of arrow IV of
FIG. 3
;
FIG. 5
is a sectional view of a portion of a second embodiment of the device according to the invention for pressing work pieces;
FIG. 6
is a sectional view of a part of a third embodiment of the device according to the invention for pressing work pieces;
FIG. 7
is an enlarged representation, rotated 90° relative to the illustration of
FIG. 6
, of the pressing unit of the device according to
FIG. 6
; and
FIG. 8
is an end view of the widening device of the device according to FIG.
6
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The device disclosed in the following in detail is used primarily in sanitary engineering for connecting pipes, pipe pieces etc. to one another in a non-detachable way. This includes a plastic deformation process which provides the fixed connection. Depending on the configuration of the device a radial or an axial pressing technique is used. According to the radial pressing technique pipes, pipe pieces, fittings etc. are inserted into one another and a radial pressing is performed by the device in the area of insertion. According to the axial pressing technique, the device axially moves a pressing ring onto the pipe, pipe piece, fitting so that by means of the pressing ring a radial plastic deformation takes place.
In the embodiment according to
FIGS. 1 through 4
, the device is a portable tool which can be carried comfortably by the operator. The device has a tool housing
1
which is advantageously comprised of two detachably connected housing parts. Of course, the tool housing
1
can also be comprised of more than two housing parts. The tool housing
1
is pistol-shaped and has an elongate housing part
2
in which a hydraulic part
3
(
FIG. 2
) of a drive
4
is arranged. Below the housing parts
2
a housing part
5
, that is longer in the axial direction, is positioned in which a mechanical part
6
of the drive
4
is arranged. A grip
7
projects transversely from the housing part
5
which is also a portion of the tool housing
1
and in which an electric/electronic part
8
of the drive
4
is positioned. The grip
7
is recessed relative to the housing part
5
. The longitudinal axis
9
of the grip
7
is positioned at an obtuse angle α relative to the longitudinal axis
10
of the housing part
5
. The longitudinal axis
10
, in turn, is positioned parallel to the longitudinal axis
11
of the housing part
2
(FIG.
1
). In front of the grip
7
a hollow stay
12
is provided which extends approximately parallel to the longitudinal axis
9
of the grip
7
and is spaced from it. This creates the grip opening
13
between the grip
7
and the stay
12
. The stay
12
and the grip
7
are connected to one another by an integral transverse piece
14
which is also formed as a hollow part.
During the pressing action, the device is preferably held by the grip
7
, wherein the operator grips the grip
7
, as indicated in
FIG. 2
by dash circles. The hand of the user extends thus through the grip opening
13
. The stay
12
protects the hand of the user during the pressing process. At the transition of the grip
7
to the housing part
5
a switch
15
projects from the grip
7
into the grip opening
13
. When gripping the grip
7
, the switch
15
can be easily squeezed by the index finger in order to turn on the drive
4
. The switch
15
can be configured such that it must be constantly squeezed during the pressing action. As soon as the switch
15
is released, the drive
4
is turned off. However, it is also possible to configure the switch
15
such that it is only squeezed once for turning on the drive
4
and then squeezed a second time for turning off the drive
4
. This latter embodiment has the advantage that the operator must not squeeze the switch
15
during the entire time of the pressing process. In this case, the device can also be gripped such that the hand grips the grip
7
and the stay
12
, as indicated in
FIG. 2
by further dash circles. In order to provide in this scenario a safe grip for the hand, the housing part
5
as well as a portion of the stay
12
at a side facing a way from the grip
7
are provided with grip depressions
16
so that the fingers can securely hold onto the tool housing
1
.
The transverse piece
14
of the tool housing
1
can be a receptacle for at least one accumulator or a battery. The device can also be operated by current supplied from the mains supply. In this case, an electric cable (not shown) extends from the tool housing
1
, preferably downwardly from the transverse piece
14
.
The electric/electronic part
8
of the drive
4
is arranged within the narrow grip
7
to thereby save space. The electric/electronic part
8
switches on and off the mechanical drive part
6
. This drive part
6
comprises an electric motor
17
whose axis
18
extends parallel to the longitudinal axis
10
and advantageously coincides with this longitudinal axis. The motor shaft
20
projecting from the motor housing
19
is coupled to the reducing gear unit
21
arranged downstream which is advantageously configured as a planetary gear unit. The reducing gear unit
21
is advantageously at least of a two-step design. The preferred use of a planetary gear unit as the reducing gear unit
21
has the advantage that only minimal space is required while a high reducing gear ratio is provided. Accordingly, the reducing gear unit
21
can be arranged in a space saving way within the housing part
5
. The longitudinal axis
22
of the reducing gear unit
21
is advantageously arranged so as to be aligned with the longitudinal axis
18
of the motor
17
.
The drive shaft
23
of the reducing gear unit
21
supports an eccentric piece
24
external to the housing
25
of the reducing gear unit
21
. An elliptical ring
26
is positioned with or without interposition of an intermediate ring on the eccentric piece
24
. The longer axis of this elliptical ring
26
extends transversely to the axis of the drive shaft
23
, i.e., transversely to the plane of the drawing, while the smaller axis is positioned with in the plane of the drawing according to FIG.
2
. The eccentric piece
24
, or the round intermediate ring seated on it, rests against the inner wall of the portions of the ring
26
extending perpendicularly to the plane of the drawing. When the drive shaft
23
is rotated about its axis, the ring
26
is moved up and down by means of the eccentric piece
24
in the direction of the double arrow
27
in
FIG. 2
within the plane of the drawing. Such an eccentric drive is known and is therefore not explained in detail in this context.
The elliptical ring
26
supports a piston
28
which is preferably a unitary part of the ring
26
but can also be fixedly connected thereto. The piston
28
projects with play all around from the housing
30
, which receives the eccentric drive
23
,
24
,
26
, into a piston chamber
31
which is advantageously formed by a bore in a hydraulic unit
32
. It is arranged in the housing part
2
of the tool housing
1
and supported on the housing
30
of the eccentric drive
23
,
24
,
26
and fastened thereto. At one end of the hydraulic unit
32
, a reservoir
33
for a hydraulic medium, preferably a hydraulic oil, is provided. A closable filling opening
35
is provided on the bottom
34
of the hydraulic medium reservoir
33
positioned opposite the hydraulic unit
32
via which hydraulic medium can be filled into the hydraulic medium reservoir
33
. A check valve
36
projects into the hydraulic medium reservoir
33
which closes a bore
37
, extending transversely to the piston chamber
31
, relative to the hydraulic medium reservoir
33
. The bore
37
having a smaller flow cross-section then the piston
31
opens into the piston chamber
31
at the chamber end remote from the eccentric drive
23
,
24
,
26
. In this area a supply bore
38
opens also into the piston chamber
31
. This bore
38
is also provided within the hydraulic unit
32
and extends transversely to the piston chamber
31
and is advantageously aligned with the bore
37
. The supply bore
38
supplies the hydraulic medium for actuating a pressing part
39
, and this which will be explained in more detail in the following.
The longitudinal axis
85
of the hydraulic unit
32
is advantageously positioned so as to coincide with the longitudinal axis
11
of the housing part
2
. The two bores
37
,
38
in the hydraulic unit
32
are positioned advantageously on the side of the longitudinal axis
85
of the hydraulic unit
32
facing away from the reducing gear unit
21
. The piston chamber
31
is positioned in the shown embodiment in a transverse center plane
29
of the hydraulic unit
32
. The piston
28
is guided in a sealed way within the piston chamber
31
and serves to take in hydraulic medium from the hydraulic medium reservoir
33
and to supply it through the supply bore
38
to the pressing unit
40
by means of its reciprocating movement.
The hydraulic unit
32
, as illustrated in
FIG. 3
, has a recess
41
at its end facing away from the hydraulic medium reservoir
33
into which a projection
42
of the pressing unit
40
is inserted. The pressing unit
40
is detachably fastened by securing screws
43
in the recess
41
of the hydraulic unit
32
. The projection
42
is penetrated axially by a bore
44
which is in flow connection with the supply bore
38
of the hydraulic unit
32
via an annular groove
87
when the pressing unit
40
is mounted. The projection
42
is sealed by at least one annular seal
45
relative to the inner wall of the recess
41
of the hydraulic unit
32
so that the hydraulic medium cannot exit to the exterior from the recess
41
of the hydraulic unit
32
.
The projection
42
projects centrally from a bottom
46
of the pressing unit
40
. The bottom
46
is plate-shaped and extends in a plane that is transversely to the longitudinal axis
85
of the hydraulic unit
32
. The end of the bottom
46
facing away from the grip
7
and the stay
12
is connected to a wall
47
projecting transversely thereto, wherein the bottom
46
and the wall
47
are preferably formed as a monolithic part. The wall
47
connects the bottom
46
with a wall
48
which extends parallel to the bottom
46
and which is advantageously also formed as a unitary (monolithic) part of the wall
47
. The bottom
46
and the two walls
47
,
48
are closed at their ends positioned above and below the plane of the drawing according to
FIG. 3
by further walls. All walls form a monolithic part and delimit a centrally positioned cylinder chamber
49
(
FIGS. 3 and 4
) into which a drive element in the form of a piston
50
can be inserted in a seal-tight way. The bottom
46
, the walls
47
,
48
as well as the further walls connecting them thus form a drive element housing (piston housing)
51
in which a cylinder chamber
49
is defined. The drive element housing
51
has a rectangular, in particular, square contour, as can be seen in
FIG. 4
when viewed in the direction of the axis
52
of the piston
50
. The drive element housing
51
supports on the side facing away from the tool housing
1
a stationary pressing part
53
positioned opposite the other pressing part
39
. The two pressing parts
39
,
53
are identical but mirror-symmetrically arranged to one another. Accordingly, in the following only the pressing part
39
will be explained in more detail with the aid of FIG.
4
.
The pressing part
39
is bracket-shaped and has an approximately half-cylindrical receptacle
54
for the workpiece to be pressed. The receptacle
54
is delimited, in a view according to
FIG. 4
, by an approximately semi-circular bracket
55
from which project two parallel legs
56
,
57
which are connected to one another by a transverse bolt
58
.
The two legs
56
,
57
are connected by the transverse bolt
58
to a slide
59
which is U-shaped in the plan view according to FIG.
4
. The slide
59
rests with flat legs
60
,
61
against the parallel outer sides
62
,
63
of the drive element housing
51
in areal engagement. The outer sides
62
,
63
are provided with an outwardly oriented projection
64
,
65
having coordinated therewith corresponding projections
66
,
67
at the inner sides of the legs
60
,
61
of the slide
59
. The projections
64
,
65
;
66
,
67
extend across the length of the outer sides
62
,
63
and of the legs
60
,
61
. The projections ensure that the slide
59
cannot be removed transversely to the projections from the drive element housing
51
.
The stay
68
of the slide
59
connecting the two legs
60
,
61
rests against the wall
48
of the drive element housing
51
. At half the width of the stay
68
, the projection
69
extends away from the stay
68
at the side facing away from the housing
51
and engages between the two legs
56
,
57
of the pressing part
39
. It is penetrated by the transverse bolt
58
. The legs
56
,
57
rests against the outer sides of the projections
69
. Moreover, the end faces
70
,
71
of the two legs
56
,
57
rest against the stay
68
of the slide
59
. This prevents tilting or canting of the pressing part
39
relative to the slide
59
.
The two legs
60
,
61
of the slide
59
extend approximately over the entire length of the drive element housing
51
. It is open at the side opposite the wall
47
. It is closed by a plate-shaped support
72
(
FIG. 3
) which connects the free ends of the legs
60
,
61
and to which is fastened the piston
50
. The walls
46
,
62
,
63
of the drive element housing
51
delimit with their free ends a recess
73
which is engaged by the support
72
when the piston
50
is in the retracted position (FIG.
3
). In this position, the support
72
contacts the bottom
74
of the recess
73
. The piston surface
75
positioned opposite thereto and loadable by the hydraulic medium has in this position still a spacing from the bottom
76
of the cylinder chamber
49
. This ensures that the hydraulic medium can still reach the piston surface
75
even when the piston
50
is completely retracted.
The projection
69
of the slide
59
extends, as is shown in
FIG. 3
, only over a portion of the height of the drive element housing
51
.
FIG. 3
shows the initial position of the pressing part
39
in which it has the greatest spacing from the oppositely positioned pressing part
53
. In contrast to the pressing part
39
, the pressing part
53
is rigid and preferably formed as a unitary (monolithic) part of the drive element housing (piston housing)
51
. During the pressing action, the pressing part
39
is moved against the pressing part
53
. The slide
59
ensures a proper, especially canting-free, guiding of the pressing part
39
on the piston housing
51
.
The two brackets
55
of the pressing parts
39
,
53
are provided at their sides facing away from one another with reinforcements
78
,
79
which extend almost over the entire circumference of the brackets
55
and increase steadily from the bracket ends in the direction toward the projection
69
. Accordingly, the reinforcements
78
,
79
have a triangular contour transverse to the direction of movement of the pressing part
39
(FIG.
3
). Because of these reinforcements
78
,
79
very high pressing forces can be applied without the risk of unacceptable deformation of the brackets
55
of the pressing parts
39
,
53
.
In order to guide the hydraulic medium into the cylinder chamber
49
, the bore
44
(
FIG. 3
) extends into the wall
46
of the piston housing
51
. The end of the bore
44
positioned in this wall
46
is connected to a bore
80
which extends transversely thereto in the wall
46
and leads to the outer side of the wall
47
of the piston housing
51
. The bore
80
can thus be easily produced in this configuration in the piston housing
51
. The bore
80
is closed with respect to the outer side of the wall
47
. The connection of the bore
80
with the cylinder chamber
49
is realized by a further bore
81
which projects from the outer side of the wall
46
of the piston housing
51
into the cylinder chamber
49
. Accordingly, this bore
81
can also be produced with a simple manufacturing process. The bore
81
, which extends transversely to the bore
80
, is closed relative to the outer side of the housing wall
46
.
The pressing unit
40
can be rotated about the axis
82
of its projection
42
. For this purpose, the outer side of the cylindrical projection
42
is provided with an annular groove
83
which is engaged by securing screws
43
. This secures the pressing unit
40
against lifting off the tool housing
1
but allows a continuous rotation about the axis
82
. This has the advantage that the pressing parts
39
,
53
can be rotated into the optimal position for the pressing action.
At the begin of the pressing action the pressing part
39
is advantageously in the initial position illustrated in
FIGS. 2 and 3
. The two brackets
55
of the pressing parts
39
,
53
are positioned parallel to one another. An axial pressing technique is performed by the pressing unit
40
, such pressing technique being known in general. For example, a pressing ring and a squeeze ring are slipped onto a pipe into which a support sleeve has been inserted. The pressing ring is then pressed with the aid of the pressing unit
40
axially across the squeeze ring until it reaches the stop on the support sleeve (fitting). This axial movement of the pressing ring results in a radial pressing action. The pipe is inserted such into the two pressing parts
39
,
53
that the pressing ring to be moved is arranged between the two pressing parts
39
,
53
and rests with one end against the pressing part
39
. When the pressing part
39
is moved in the direction of the pressing part
53
, the forked bracket
55
of the pressing part
39
entrains the pressing ring and moves it across in the squeeze ring positioned on the pipe until the pressing ring contacts the support sleeve. The support sleeve then rests axially against the fork
55
of the pressing part
53
.
In order to move the pressing part
39
, the motor
17
is turned on by means of the switch
15
. The high rotational speed of the motor shaft
20
is reduced by the reducing gear unit
21
into a correspondingly low rotational speed of the drive shaft
23
of the reducing gear unit
21
. The eccentric piece
24
seated on the drive shaft
23
thus performs an eccentric movement. The elliptical ring
26
is reciprocated in the direction of arrow
27
(
FIG. 2
) so that the piston
28
in the piston chamber
31
of the hydraulic unit
32
is accordingly reciprocated also. When the piston
28
moves downwardly from the position illustrated in
FIG. 2
, it takes in hydraulic medium via the check valve
36
and the bore
37
from the hydraulic medium reservoir
33
. When the piston
28
is moved upwardly, the hydraulic medium, which is present in the bore
37
as well as in the piston chamber
31
, is pressurized and conveyed via the bores
38
,
44
,
80
,
81
into the cylinder chamber
49
. The piston
50
is thus pressurized so that it is moved from the position according to
FIGS. 2 and 3
in the downward direction. By means of the support
72
and the slide
59
connected thereto the pressing part
39
is moved in the direction of the oppositely positioned pressing part
53
. The fork
55
of the pressing part
39
entrains the pressing ring and moves it across the squeeze ring. The piston
28
in the hydraulic unit
32
is continuously reciprocated by the rotation of the eccentric piece
24
and, in the afore described manner, conveys the hydraulic medium into the cylinder chamber
49
and thus continuously moves the piston
50
positioned therein in the downward direction. As soon as the pressing ring contacts the support sleeve, the motor
17
is advantageously automatically turned off. The point in time for turning it off can be determined simply in that t the point of contact of the pressing ring on the support sleeve the pressure required for a further movement of the pressing part
39
increases suddenly so that this pressure increase is detected and used for turning off the motor
17
. At the same time, this pressure increase opens the pressure limit valve (not shown) so that the hydraulic medium can flow back from the piston chamber
49
by a return bore (not shown) to the hydraulic medium reservoir
33
. This return flow is initiated by the piston
50
being returned by a spring force into its initial position according to FIG.
3
.
FIG. 4
shows two pressure springs S
1
, S
2
which are positioned partially in the drive element housing
51
and are supported on the legs
60
,
61
of the slide
59
. The pipe can be removed easily in a direction transversely to the movement direction of the pressing part
39
from the pressing unit
40
.
The described device is very compact and also lightweight. The tool housing
1
with the drive
4
arranged therein, the piston
50
and the pressing part
39
are positioned in series when viewed in a direction transverse to the movement direction of the pressing part
39
. This results in a compact configuration and especially in an optimal weight distribution of the device. It is not top heavy so that it can be held by the user during the pressing action and also thereafter comfortably. The device ensures a simple manipulation and handling.
An important feature of this device is also to be seen in that the axis
82
of the projection
42
which is a coupling member of the pressing unit
40
extends through the range of maximum travel
84
(
FIG. 3
) of the pressing part
39
. The two pressing parts
39
,
53
are thus positioned at least partially on either side of the axis
82
of the projection
42
which results in an excellent weight distribution.
The coupling member in the form of the projection
42
ensures an optimal connection to the hydraulic unit
32
, in particular, since the bore
44
is provided in the projection
42
which, after coupling, provides communication with the bore
38
provided in the hydraulic unit
32
via the annular groove
87
. Accordingly, no hoses or tubes are required as connecting pieces for conveying the hydraulic medium from the hydraulic medium reservoir
33
to the pressing unit
40
. Instead, the conveying of the hydraulic medium is realized exclusively via bores provided within the device so that the problem of leakage is at least reduced. Since the device has no external hoses etc., the pressing action is considerably simplified because the user must not pay attention to externally positioned connecting hoses.
The piston
50
is positioned transversely to the axis
82
of the projection
42
. This position results also in an excellent weight distribution which ensures an optimal handling of the device.
Since the pressing unit
40
can be rotated, it can be adapted on site by a corresponding rotational movement to the parts to be pressed. For example, it is thus possible to press with the pressing unit
40
also already mounted pipes wherein in such situations the pressing unit
40
can be easily adapted to the given position of the mounted pipes etc.
A further important feature of the device is to be seen in that the pressing unit
40
can be rotated about the axis
82
of the projection
42
. Advantageously, the axis
82
is positioned at least in approximation in a symmetry plane of the pressing unit
40
, relative to the initial position of the pressing part
39
illustrated in FIG.
3
. With this configuration the weight distribution upon rotation of the pressing unit
40
is not changed or changed only insignificantly. Accordingly, the device can be held optimally in any position of the pressing unit
40
.
The axis
82
of the projection
42
is positioned preferably so as to coincide with the axis
85
of the hydraulic unit
32
which coincides, in turn, advantageously with the longitudinal axis
11
of the housing part
2
. This also ensures an excellent weight distribution which results in a simple handling of the device during the pressing action.
FIG. 5
shows an embodiment in which the pressing parts of the pressing unit perform a radial pressing action. In this case, the two pressing parts
39
,
53
of the pressing unit
40
are rotated by 90° relative to one another in comparison to the previous embodiment, so that the receptacles
54
of its two forks
55
are oriented against one another.
FIG. 5
shows the end position of the pressing part
39
in which its fork rests at the fork
55
of the stationary pressing part
53
. The pressing part
39
, as in the previous embodiment, is fixedly connected to the slide of which only the support
72
is shown in
FIG. 5
which supports the piston
50
. The device of this embodiment is otherwise identical to the previous embodiment.
For a radial pressing action, the receptacle
54
of the pressing part
53
receives the respective pipe or pipe piece. At the beginning of the pressing action, the piston
50
is retracted so that the pressing part
39
is positioned at a corresponding spacing to the pressing part
53
. As has been explained in detail with the previous embodiment, the piston
28
is continuously reciprocated in the hydraulic unit
32
thus conveys the hydraulic medium into the cylinder chamber
49
so that the piston
50
is moved downwardly in FIG.
5
. The pipe, pipe piece, support sleeve etc. in the receptacle
54
of the pressing part
53
is thus radially pressed.
FIG. 5
shows the workpiece
86
radially pressed by the two pressing parts
39
,
53
.
This embodiment also provides the same advantages as the previously described embodiment.
The two embodiments are each embodied as an electro-hydraulic tool wherein one pressing part
39
is moved by being loaded with hydraulic medium via the piston
50
. In a simpler embodiment (not shown) the movement of the pressing part
39
can also be mechanically achieved, for example, by a spindle drive. In this case, a hydraulic medium is not required. In this case, the motor
17
drives by means of the reducing gear unit
21
the spindle drive by which the pressing part
39
is then moved relative to the other pressing part
53
.
FIGS. 6 through 8
show a device which, in accordance with the previous embodiments, is also embodied as an electro-hydraulic portable tool. The two pressing parts
39
,
53
of the pressing unit
40
are provided for realizing an axial pressing action. The drive of the pressing parts
39
,
53
is realized in the same manner as in the embodiment according to
FIGS. 1 through 4
. The pressing unit
40
has the projection
42
which engages the recess
41
of the hydraulic unit
32
. In the housing
51
of the pressing unit
40
the piston
50
is reciprocatingly movable by means of a hydraulic medium, as has been disclosed in connection with the embodiment according to
FIGS. 1 through 4
. The pressing parts
39
,
53
are secured exchangeably in corresponding receptacles
88
,
89
, as in the previous embodiments. They have cylindrical receptacle chambers
90
,
91
which receive cylindrical pins
92
,
93
of the pressing parts
39
,
53
in a positive-locking manner. The cylindrical pins
92
,
93
are provided with annular grooves
94
,
95
in a radial plane. The grooves
94
,
95
are engaged by catch elements
96
,
97
, preferably in the form of catch balls. They are loaded by coil springs
98
,
99
which are secured in transverse bores
100
,
101
of the receptacles
89
,
88
. For securing the catch elements
96
,
97
the transverse force
100
,
101
are closed by locking screws
102
,
103
. In the mounted position the pressing parts
39
,
53
rest with a base member
104
,
105
on the end faces
106
,
107
of the receptacles
88
,
89
.
The pressing parts
39
,
53
are advantageously of a monolithic configuration. Since the cylindrical pins
92
,
93
of the pressing parts
39
,
53
are cylinder-shaped, they can be manufactured in a simpler and less expensive manner in comparison to conventional pressing parts. In conventional pressing parts, the insertion projection is comprised of a rectangular projection part connected to the base member and a cylindrical projection part connected to the rectangular part. This results in a complicated and expensive manufacture of these pressing parts. The annular grooves
94
,
95
can also be easily and inexpensively provided on the pins
92
,
93
. Moreover, it is advantageous that the catch elements are positioned in the receptacles
88
,
89
of the tool instead of on the pressing parts themselves, as is conventional in the prior art. Thus, only two catch elements
96
,
97
are required in order to secure pressing parts
39
,
53
of different configurations in the receptacles
88
,
89
. Since the pressing parts
39
,
53
have as an insertion projection only the pins
92
,
93
, they can have a relatively large diameter so that also great forces can be received during the pressing action.
Advantageously, the receptacles
88
,
89
are provided with supports
108
,
109
for the pressing parts
39
,
53
. The supports
108
,
109
are provided such on the receptacles
88
,
89
that the pressing parts
39
,
53
are supported on these supports with respect to the reaction force occurring during the pressing action. This results in a favorable force transmission during the pressing action. The supports
108
,
109
are advantageously ledge-shaped and project from the end faces
106
,
107
of the receptacles
88
,
89
. The pressing parts
39
,
53
are positioned with their base members
104
,
105
on the supports
108
,
109
which are advantageously formed as monolithic parts of the receptacles
88
,
89
.
Depending on the size of the workpieces to be pressed, differently sized pressing parts
39
,
53
can be inserted into the receptacles
88
,
89
. The pins
92
,
93
are relatively short so that the pressing parts
39
,
53
have a compact configuration which also results in a favorable force introduction and force transmission.
The pins
92
,
93
are positioned eccentrically relative to the base members
104
,
105
. The spacing
110
,
111
(
FIG. 6
) between the axis
112
of the pins
92
,
93
and the oppositely positioned outer sides
113
,
114
of the base members
104
,
105
of the pressing parts
39
,
53
are different. This has the advantage that the pressing parts
39
,
53
cannot be inserted side-inverted into the receptacles
88
,
89
.
The pressing parts
39
,
53
are otherwise of identical configuration as in the embodiment according to
FIGS. 1 through 4
. The workpieces to be axially pressed relative to one another are inserted in the above disclosed manner into the pressing parts
39
,
53
. Subsequently, by actuation of the switch
15
(
FIGS. 1 and 2
) the motor
17
(
FIG. 2
) is turned on so that the two pressing parts
39
,
53
are moved relative to one another to perform the axial pressing action. As in the embodiment according to
FIGS. 1 through 4
, the axis
82
of the projection
42
extends through the range of maximum travel of the pressing part
39
. The two pressing parts
39
,
53
are thus positioned at least partially on either side of the axis
82
of the projection
42
so that an optimal weight distribution results.
A pipe widening device
115
can be connected to the pressing unit
40
. It has a pipe widening housing
116
(
FIG. 7
) that is open on both ends and in which a widening mandrels
117
is arranged in a manner known in the art. The housing
116
has a radially outwardly oriented flange
118
at a side facing the pressing unit
40
via which the pipe widening device
115
can be detachably fastened to the pressing unit
40
. The axis of the pipe widening device
115
coincides with the axis of the piston
50
.
Onto the end of the housing
116
facing away from the pressing unit
40
a nut
119
can be screwed which contains widening segments
120
. As is illustrated in
FIG. 8
, six widening segments
120
are provided which in the retracted position of the widening mandrels
117
rest with their lateral surfaces against one another. The widening segments
120
engage with radially outwardly projecting stays
121
an annular chamber
122
which is provided on the inner side of the nut
119
. The annular chamber
122
is of such a radial width that the widening segments
120
during the widening process can be moved sufficiently far radially outwardly. The widening segments
120
are axially secured in the annular chamber
122
.
FIG. 7
shows the upper half of the widening mandrel
117
in a retracted position in which the widening segments
120
are resting against one another, as is known in the prior art. The lower half of
FIG. 7
shows the widening mandrel
117
in the extended position. The widening segments
120
are radially moved outwardly when the widening mandrel is extended so that the pipe placed onto the widening segments
120
is radially widened. The widening segments
120
are provided at their inner side with a conical surface
123
with which the widening segments
120
rests against the conical widening mandrel
117
. At their outer side the widening segments
120
are provided, in a manner known in the art, with partial cylindrical surfaces
122
which during the widening process rests against the inner side of the pipe to be widened.
With this optional pipe widening device
115
it is thus possible to widen, if needed, pipes before the pressing action. For this purpose, the pipe is positioned with its one end on the widening segments
120
. Subsequently, by actuating the switch
15
, the motor
17
is turned on so that the piston
50
is moved in the manner described in connection with
FIGS. 1 through 4
. The bottom
76
of the piston
50
upon movement contacts the plate-shaped end piece
125
of the widening mandrel
117
. It is thus moved away from its initial position (upper half of
FIG. 7
) so that the widening segments
120
are radially outwardly moved and the pipe end is widened. As soon as the widening process is completed, the motors
17
is turned off. The piston
50
is then returned in the afore described manner by a spring force into its initial position. The widening mandrel
117
is also advantageously loaded by a spring force so that, upon return of the piston
50
, the widening mandrel
117
is also returned into its initial position. The widening segments
120
are also loaded by a spring force so that the widening segments
120
upon return of the widening mandrel
117
are radially retracted.
After the widening process, the pipe is removed and slipped onto a support sleeve of a fitting which is inserted into the corresponding pressing part
39
or
53
. The pressing sleeve to be pressed with the fitting and already pushed onto the pipe is inserted into the other pressing part. It is pressed axially by the pressing unit in the afore described manner onto the wide end supported on the support sleeve.
Depending on the inner diameter of the pipe to be widened, nuts
119
with corresponding widening segments
120
can be screwed onto the housing
116
of the pipe widening device
115
. Moreover, the user of the device, if the pipe widening device
115
is not needed, can remove it at any time from the pressing unit
40
.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Claims
- 1. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said drive element (50) has a drive element housing (51) and wherein said pressing unit (40) comprises a slide (59), said slide (59) configured to be guided externally on said drive element housing (51) in a direction of travel, wherein said at least one pressing part (39, 53) is connected to said slide (59).
- 2. The electric tool according to claim 1, wherein said slide (59) is secured on said drive element housing (51) against movement in a direction transverse to said direction of travel.
- 3. The electric tool according to claim 1, wherein said drive element (50) is a piston configured to be loaded by a pressure medium and wherein said slide (59) is connected to said piston (50).
- 4. The electric tool according to claim 1, wherein said drive element is a spindle.
- 5. The electric tool according to claim 1, wherein said pressing unit (40) is configured to perform an axial or radial pressing action.
- 6. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said drive element (50) has a drive element housing (51) and wherein said pressing unit (40) comprises a slide (59), said slide (59) configured to be guided on said drive element housing (51) in a direction of travel, wherein said at least one pressing part (39, 53) is connected to said slide (59); wherein said slide (59) is positioned on an exterior of said drive element housing (51) and at least partially embraces said drive element housing (51).
- 7. The electric tool according to claim 6, wherein said slide (59) is U-shaped viewed in said direction of travel and has legs (60, 61) configured to be guided on opposite outer sides of said exterior.
- 8. The electric tool according to claim 7, comprising a support (72) on which said drive element (50) is seated, wherein said support (72) is connected to said legs (60, 61).
- 9. The electric tool according to claim 8, wherein said support (72) is configured to limit a travel stroke of said at least one pressing part (39) in a direction of movement of said at least one pressing part (39) and defines a first end position of said at least one pressing part (39), wherein said drive element housing (51) has a stop and said support (72) rests against said stop in said first end position of said at least one pressing part (39).
- 10. The electric tool according to claim 9, wherein said support (72) is retracted into said drive element housing (51) in said first end position of said at least one pressing part (39).
- 11. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said drive (4) comprises a hydraulic unit (32) and wherein said pressing unit (40) has at least one connecting piece (42) configured to be connected to said hydraulic unit (32), wherein said hydraulic unit (32) comprises a hydraulic supply conduit (44) extending though said connecting piece (42) and configured to supply a hydraulic medium to said drive element (50).
- 12. The electric tool according to claim 11, wherein said at least one connecting piece (42) is positioned transversely to said drive element housing (51) and wherein said at least one connecting piece (42) has a longitudinal axis (82) extending transversely to said direction of movement of said at least one pressing part (39).
- 13. The electric tool according to claim 11, wherein said at least one connecting piece has a longitudinal axis (82) located within a range of maximum travel of said at least one pressing part (39).
- 14. The electric tool according to claim 13, wherein in said first end position of said at least one pressing part (39) said longitudinal axis (82) extends approximately centrally between said two pressing parts (39, 53).
- 15. The electric tool according to claim 11, wherein said at least one connecting piece (42) is a coupling member coupled to said hydraulic unit (32), wherein by coupling said coupling member to said hydraulic unit (32) a drive connection is established between said drive (4) and said pressing unit (40).
- 16. The electric tool according to claim 11, wherein said at least one connecting piece has a longitudinal axis (82) and wherein said drive element (50) has a central axis (52) extending transversely to said longitudinal axis (82).
- 17. The electric tool according to claim 11, wherein said connecting piece (42) is configured to be connected to said hydraulic unit (32) so as to be rotatable about said longitudinal axis (82).
- 18. The electric tool according to claim 11, wherein said tool housing (1) is comprised of two housing parts (2, 5) extending parallel to one another and having a transition into one another.
- 19. The electric tool according to claim 18, wherein a first one of said two housing parts (5) projects past a second one of said two housing parts (2) at a side of said tool housing (1) remote form said pressing unit (40).
- 20. The electric tool according to claim 18, wherein said tool housing (1) comprises a grip (7) and wherein said grip (7) is transversely connect to one of said two housing parts (5).
- 21. The electric tool according to claim 20, wherein said grip (7) and said two housing parts (2,5) are formed as a monolithic part.
- 22. The electric tool according to claim 18, wherein said hydraulic unit (32) is positioned in a first one of said two housing parts (2), wherein said hydraulic unit (32) comprises at least one hydraulic medium reservoir (33), and wherein said at least one hydraulic medium reservoir (33) is located in said first one of said two housing parts (2).
- 23. The electric tool according to claim 22, wherein said hydraulic unit (32) comprises at least one pump element (28).
- 24. The electric tool according to claim 21, wherein said at least one pump element (28) is a reciprocating piston (28), wherein said hydraulic unit (32) comprises a piston chamber (31) configured to receive said reciprocating piston (28), and wherein said piston chamber (31) has a connection (37) to said at least on hydraulic medium reservoir (33).
- 25. The electric tool according to claim 22, wherein said at least one hydraulic medium reservoir (33) comprises at least one check valve (36) configured to close off said connection (37) to said piston chamber (31), wherein said check valve (36) is configured to open when said reciprocating piston (28) performs an intake stroke and to close when said reciprocating piston (28) performs a pressure stroke.
- 26. The electric tool according to claim 23, wherein said hydraulic unit (32) comprises an eccentric drive (23, 24, 26) configured to act on said pump element (28) for reciprocating said pump element (28), wherein said eccentric drive (23, 24, 26) is positioned in a second one of said two housing parts (45).
- 27. The electric tool according to claim 26, wherein said hydraulic unit (32) and said eccentric drive (23, 24, 26) are positioned atop one another.
- 28. The electric tool according to claim 26, wherein said eccentric drive (23, 24, 26) is positioned between said hydraulic unit (32) and a grip (7) of said tool housing (1).
- 29. The electric tool according to claim 26, wherein said electric motor (17) comprises a reducing gear unit (21) and is drivingly connected to said eccentric drive (23, 24, 26) via said reducing gear unit (21).
- 30. The electric tool according to claim 29, wherein said reducing gear unit is a planetary gear unit (21).
- 31. The electric tool according to claim 29, wherein said electric motor (17), said reducing gear unit (21), and said eccentric drive (23, 24, 26) are axially connected to one another in series.
- 32. The electric tool according to claim 29, wherein said electric motor (17), said reducing gear unit (21), and said eccentric drive (23, 24, 26) are coaxially connected to one another in series.
- 33. The electric tool according to claim 23, wherein a movement of said at least one pump element (28) is parallel to said direction of movement of said at least one pressing part (32).
- 34. The electric tool according to claim 11, wherein said hydraulic unit (32) and said connecting piece (42) are positioned coaxially adjacent to one another.
- 35. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said two pressing parts (39, 53) each have a cylindrical pin (92, 93) with an annular groove (94, 95) and wherein said pressing unit (40) has catch elements (96, 97) engaging said annular groove (94, 95), respectively.
- 36. The electric tool according to claim 35, wherein said pressing unit (40) comprises two receptacles (88, 89) for said two pressing parts (39, 53), wherein said receptacles (88, 89) have receiving bores (100, 101) configured to receive said catch elements (96, 97).
- 37. The electric tool according to claim 36, wherein said pressing unit (40) comprises a slide (59), wherein a first one of said two receptacles (88, 89) is connected to said slide (59) and wherein a second one of said two receptacles (88, 89) is connected to said drive element housing (51).
- 38. The electric tool according to claim 35, wherein said catch elements (96, 97) are spring-loaded balls.
- 39. The electric tool according to claim 35, wherein said pressing parts (39, 53) each have a base member (104, 105) and wherein said cylindrical pins (96, 97) project form said base members (104, 105).
- 40. The electric tool according to claim 39, wherein said pressing parts (39, 53), comprised of said base members (104, 105) and said cylindrical pins (96, 97), respectively, are formed as monolithic parts.
- 41. The electric tool according to claim 39, wherein said cylindrical pins (92, 93) each have a central axis (112) positioned eccentrically on said base members (104, 105) and being spaced at different spacings (110, 111) to oppositely positioned sidewalls (113, 114) of said base members (104, 105) extending parallel to said central axis.
- 42. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said pressing unit (40) comprises two receptacles (88, 89) configured to receive said two pressing parts (39, 53), wherein said pressing parts (39, 53) are supported during a pressing action against a reaction force on at least one support (108, 109) provided on each one of said receptacles (88, 89).
- 43. The electric tool according to claim 42, wherein said at least one support (108, 109) is a ledge on said receptacles (88, 89) projecting from an end face (106, 107) of said receptacles (88, 89).
- 44. The electric tool according to claim 43, wherein said ledge is a monolithic parts of said receptacles (108, 109).
- 45. The electric tool according to claim 42, wherein said pressing parts (39, 53) have base members (104, 105) resting against said supports (108, 109).
- 46. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); further comprising at least one pipe widening device (115) connected to said pressing unit (40).
- 47. The electric tool according to claim 46, wherein said pipe widening device has a pipe widening housing (116) and a widening mandrel (117) arranged axially slidable in said pipe widening housing (116).
- 48. The electric tool according to claim 47, wherein said pipe widening device (115) has widening segments (120) configured to be radially moveable by said widening mandrel (117).
- 49. The electric tool according to claim 48, wherein said pipe widening device (115) comprises a nut (119) configured to be screwed onto said pipe widening housing (116) and to house said widening segments (120).
- 50. The electric tool according to claim 47, wherein said widening mandrel (117) is configured to be moveable by said drive element (50) against a spring force.
- 51. The electric tool according to claim 47, wherein said pipe widening device (115) is configured to be screwed onto said pressing unit (40).
- 52. The electric tool according to claim 47, wherein said pipe widening device has a central axis coinciding with a central axis of said drive element (50).
- 53. An electric tool for applying a pressing force, said tool comprising:a tool housing (1); a drive (4) arranged in said tool housing (1); said drive (4) comprising an electric motor (17) and a drive element (50) configured to be driven by said electric motor (4), wherein said drive element (50) is located externally to said tool housing (1); a pressing unit (40) connected to said drive element (50) remote from said tool housing (1) and comprising two pressing parts (39, 53); and said drive element (50) configured to act on at least one of said two pressing parts (39, 53) for moving said at least one pressing part (39, 53) relative to the other one of said two pressing parts (39, 53); wherein said pressing unit (40) has at least one connecting piece (42) configured to be connected to a hydraulic unit (32) of said drive (4).
- 54. The electric tool according to claim 53, wherein said at least one connecting piece (42) has a longitudinal axis (82) located within a range of maximum travel of said at least one pressing part (39).
- 55. The electric tool according to claim 53, wherein said at least one connecting piece (42) has a longitudinal axis (82) and wherein said drive element (50) has a central axis (52) extending transversely to said longitudinal axis (82).
Priority Claims (2)
Number |
Date |
Country |
Kind |
199 24 509 |
May 1999 |
DE |
|
199 49 797 |
Oct 1999 |
DE |
|
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Number |
Name |
Date |
Kind |
4494398 |
Svoboda |
Jan 1985 |
A |
5195354 |
Yasui et al. |
Mar 1993 |
A |
5727417 |
Moffatt et al. |
Mar 1998 |
A |