This patent application relates to an apparatus for applying electromagnetic energy and more particularly but not exclusively to applying radio frequency (RF) energy to an energy application zone via a waveguide feeding structure for processing an object.
Electromagnetic waves have been used in various applications to supply energy to objects. In the case of RF radiation for example, RF energy may be supplied using a magnetron, which is typically tuned to a single frequency for supplying RF energy only at that frequency. One example of a commonly used device for supplying electromagnetic energy is a microwave oven. Typical microwave ovens supply electromagnetic energy at or about a single frequency of 2.45 GHz.
Some exemplary aspects of the disclosure include apparatuses for applying electromagnetic energy to an object in an energy application zone. More particularly, some exemplary apparatuses may be configured to apply RF energy via a waveguide feeding structure comprising one or more elements configured to electrically divide an aperture of the waveguide feeding structure into two or more sections. The divided sections may each constitute a separate waveguide feeding structure. Each of the divided sections may be configured to support at least one propagating wave mode, i.e., the dimensions of each section may be substantially proportional to the wavelength of the waves emitted and propagating in each section. —For example, the length of the section may be a multiple of half—the wavelength of the emitted wave. The proportionality may be the same across the different sections. The term “substantially” (such as in “substantially proportional”, “substantially equal”, and the like) is used herein to indicate a deviation of no more than about 10%.
Some exemplary aspects of the invention may be directed to an apparatus for applying RF energy comprising a waveguide feeding structure that includes an aperture. The apparatus may further include at least one radiating element configured to emit RF energy within the waveguide feeding structure. The apparatus may also include one or more electrically conductive elements located within the waveguide feeding structure and configured to electrically divide the aperture into two or more sections.
In some embodiments, the apparatus may include a rectangular cavity, having an opening for a door; a back wall facing the opening; a top wall; a bottom wall; and first and second opposing sidewalls. The distance between the opening for the door and the back wall may be referred to as a width. In some embodiments, the width is larger than the wavelength of the electromagnetic radiation corresponding to the lowest frequency applied for processing. The apparatus may further include a first conductive element electrically connecting the top wall and the bottom wall of the cavity adjacent to the first opposing sidewall. Consistent with this disclosure, adjacent or in proximity to a wall may mean closer to the wall than to the center of the energy application zone. A conductive element in proximity to a wall may be closer to the wall than to the center by a factor of, for example, 2, 5, 10, or any intermediate or larger factors. The apparatus may further include a second conductive element electrically connecting the top surface and the bottom surface of the cavity adjacent to the second opposing sidewall. In some embodiments, the apparatus may include a first radiating element having two ports at substantially equal distances from a center of the first conductive element, and a second radiating element having two ports at substantially equal distances from a center of the second conductive element.
This summary refers to only some exemplary aspects of the disclosed embodiments. For a more detailed description of additional exemplary aspects of the invention, reference should be made to the drawings, detailed description, and claims.
Reference will now be made in detail to exemplary embodiments of the invention, examples of which are illustrated in the accompanying drawings. When appropriate, the same reference numbers are used throughout the drawings to refer to the same or like parts.
In some aspects, the invention may be directed to an apparatus for applying electromagnetic energy. The term electromagnetic energy, as used herein, includes energy deliverable by electromagnetic radiation in all or portions of the electromagnetic spectrum, including but not limited to, radio frequency (RF), infrared (IR), near infrared, visible light, ultraviolet, etc. In one particular example, applied electromagnetic energy may include RF energy deliverable by electromagnetic radiation with a wavelength in free space of 100 km to 1 mm, which corresponds to a frequency of 3 KHz to 300 GHz, respectively. In some other examples, the applied electromagnetic energy may fall within frequency bands between 500 MHz to 1500 MHz or between 700 MHz to 1200 MHz or between 800 MHz-1 GHz. Applying energy in the RF range of the electromagnetic spectrum is referred herein as applying RF energy. Microwave and ultra-high frequency (UHF) energy, for example, are both within the RF range. In some other examples, the applied electromagnetic energy may fall only within one or more industrial, scientific, and medical (ISM) frequency bands, for example, between 433.05 and 434.79 MHz, between 902 and 928 MHz, between 2400 and 2500 MHz, and/or between 5725 and 5875 MHz. Even though examples of the invention are described herein in connection with the application of RF energy, these descriptions are provided to illustrate exemplary principles of the invention and are not intended to limit the invention to any particular range of the electromagnetic spectrum.
Some embodiments of the invention may include at least one waveguide feeding structure configured to apply RF energy to an energy application zone. In some aspects, the energy application zone may be located (partially or wholly) within a waveguide and may be referred to as waveguide-type energy application zone. The waveguide may be fed by the waveguide feeding structure. A waveguide feeding structure may be defined as any apparatus having a structure configured to feed propagating RF waves (e.g., traveling waves) to a waveguide or otherwise support propagating RF waves in a waveguide. One or more waveguide feeding structures may be provided to feed a single waveguide. The propagating RF waves may be emitted by a radiating element located in, partially located in, or otherwise associated with the waveguide feeding structure. The energy application zone may include any void, location, region, or area where electromagnetic energy may be applied. It may be hollow, or may be filled or partially filled with liquids, solids, gases, or combinations thereof.
The waveguide feeding structure may include an aperture through which the RF waves may be emitted or propagate to the waveguide. In some embodiments, the dimension of the aperture may support at least one propagating mode, so that the RF waves may propagate in at least a portion of the waveguide and/or the energy application zone. For example, the RF waves may propagate in an object to be processed that is placed in the energy application zone. In some embodiments, the RF waves propagating in a particular portion of the energy application zone may apply RF energy to that portion in an amount sufficient to process the object or a portion thereof. The waveguide feeding structure may be constructed such that the ratio between the width and the height of the waveguide feeding structure aperture may be larger than 2:1, optionally 4:1. Waves emitted from a radiating element in the waveguide feeding structure may propagate from the waveguide feeding structure to the energy application zone such that a portion of the RF waves may travel through the object resulting in processing of the object. When the waves travel through less than the entire object, energy application may provide non-uniform heating of the object.
In certain embodiments, RF energy may be applied to process an object and/or to receive feedback indicative of the response to RF radiation received from the object in the cavity (e.g., to sense one or more properties of the object, such as phase change, chemical composition, doneness level, etc.). It is contemplated that an object is considered “in” the energy application zone if at least a portion of the object is located in the zone or if some portion of the object receives delivered electromagnetic radiation. References to an “object” (or “object to be heated” or “object to be processed”) to which RF energy is applied are not limited to a particular form. An object may include a liquid, semi-liquid, solid, semi-solid, or gas, depending upon the particular process with which the invention is utilized. The object may also include composites or mixtures of matter in differing phases.
By way of non-limiting examples, the term “object to be processed” may encompass such matter as food to be defrosted or cooked; clothes or other wet material to be dried; frozen organs to be thawed; chemicals to be reacted; fuel or other combustible material to be combusted; hydrated material to be dehydrated, gases to be expanded; liquids to be heated, boiled or vaporized, or any other material for which there is a desire to apply, even nominally, electromagnetic energy.
Consistent with embodiments of this disclosure, an object may be considered “processed” by RF energy if at least one property of at least a portion of the object changes in response to the RF energy application. For example, a portion of a frozen object may be thawed, the temperature of a portion of the object may rise, the texture of at least a portion of the object may change, a chemical reaction may occur at a portion of the object, or the taste of a portion of a food item may change, etc.
RF radiation may be applied to the energy application zone by at least one radiating element provided in the waveguide feeding structure. The energy application zone may be of a waveguide type, and thus may support propagation of the RF radiation, for example, from one radiating element to another across the energy application zone or across a portion thereof. The energy application zone, in which the object to be processed is placed, may be located within the waveguide, partially or entirely. A radiating element may be any element, system, array of elements, etc. designed or configured to transmit, radiate or emit RF radiation. In some embodiments, one or more radiating element(s) may be further configured to receive RF energy from the energy application zone. At times, the same radiating element may be configured to both emit RF energy to a zone and receive RF energy from the zone, during different time periods, the same time periods, or overlapping time periods. The radiating element may include an antenna, an array of antennas, an array of radiating ports, an RF feed, or an array of feeds. The radiating element may be located within the waveguide feeding structure. In some embodiments, more than one radiating element may be located within the waveguide feeding structure. The radiating element may include one or more ports for emitting RF waves to the energy application zone (e.g., to the waveguide) and/or receiving RF energy from the zone. In exemplary embodiments of the invention, each radiating element may include one, two, three, or more radiating ports (radiating elements with two and three radiating ports are illustrated for example in
The orientation and/or configuration (e.g., number of ports) of each radiating element may be distinct or the same, based on the specific energy application, e.g., based on a desired target effect or dimensions of the energy application zone. The radiating elements may be positioned, adjusted, and/or oriented to emit electromagnetic waves along a same direction, or various different directions. Furthermore, the location, orientation, and configuration of each radiating element may be predetermined before applying energy to the object. Alternatively or additionally, the location, orientation, and configuration of each radiating element may be dynamically adjusted, for example, by using a processor, during operation of the apparatus and/or between rounds of energy application.
In some embodiments, an apparatus for applying RF energy may include a first radiating element located in a first waveguide feeding structure and a second radiating element located optionally in proximity to a wall on opposite side to the first waveguide feeding structure. The second radiating element may be located in a second waveguide feeding structure. The second radiating element may be configured to receive at least some of the RF energy emitted from the first radiating element. A portion of the RF energy emitted from the first radiating element may pass through the energy application zone (e.g., waveguide type energy application zone) and may be received at the second radiating element. Other portions of the RF energy emitted from the first radiating element may be reflected back to the first radiating element and dissipated (absorbed) in an object placed in the energy application zone. In some embodiments, there may be at least one pair of waveguide feeding structures, where each one of the pair of structures may include at least one radiating element or at least one feed. Optionally, the waveguide feeding structures may be located opposite to each other on two ends of the energy application zone that is located within a waveguide. When two waveguide feeding structures, each including at least one radiating element, are provided in two different places in the periphery of the energy application zone, some of the energy emitted from a first radiating element (located in a first waveguide feeding structure) may travel through the energy application zone and received by the second radiating element optionally located in a second waveguide feeding structure, and vice versa. Additionally or alternatively, a portion (e.g., a small portion) of the energy emitted from one port in a radiating element may be received at a second port of the same radiating element. Additionally or alternatively, a portion of the energy emitted from a first radiating element located at a waveguide feeding structure may be received by a second radiating element located at the same waveguide feeding structure (see
Some embodiments may include one or more electrically conductive elements located within the waveguide feeding structure and configured to electrically divide the aperture of the waveguide feeding structure into two or more sections. The electrically conductive elements may comprise electrically conductive materials, for example metals, alloys, graphite, etc. The electrically conductive element may be connected between two opposite walls of the waveguide feeding structure, optionally in a direction perpendicular to the wave propagation front. The conductive elements may have a shape of a rod or any other suitable shape, and may have any suitable cross sectional configuration.
A single conductive element may electrically divide the waveguide feeding structure aperture into two apertures, such that RF energy may propagate through and enter the energy application zone. A conductive element placed in a propagating electromagnetic field in a waveguide may split the propagating wave stream into two streams. For example, if a TE01 mode is excited in a waveguide via a radiating element placed in the center of the aperture, a conductive element placed near the radiating element may electrically divide the aperture into two sections. However, in some embodiments where the radiating element is not located in the center of either of the apertures (i.e., the two divided sections), the modes excited in the apertures may include modes other than TE01. In order to excite TE01 in each new aperture, two radiating elements may be placed in the center of each of the two apertures. Alternatively, a single radiating element having two ports (i.e., a dual-port radiating element) each located in the center of a respective aperture may be used. In some embodiments, more than one conductive element may be placed in the waveguide feeding structure, thus dividing the structure into at least three sections. Optionally, at least one radiating element or at least one port of a radiating element may be located in each of the divided sections. Each section may have a width that is at least half a wavelength of the applied RF energy. If a range of frequencies are used, the wavelength referred to above is associated with the lowest frequency of that range. For example, if frequencies between 902 MHZ and 928 MHz are used, the lowest frequency may be 902 MHz. In some embodiments, the width of each section is a multiple of half a wavelength.
In some embodiments, an apparatus for applying RF energy may include at least two waveguide feeding structures located at different and optionally opposite sides of an energy application zone. The structures may have apertures with a cross section such that only a portion of the RF energy emitted from a radiating element travels through a portion of the energy application zone in which an object is placed. In such embodiments, little or no processing of the object may occur in portions of the energy application zone where RF energy does not travel. In some embodiments, in order to increase an amount of RF energy absorbed in the object, each waveguide feeding structure may be divided into at least two sections, and each section may include at least one radiating element or at least one port of a radiating element. For example, a first portion of the RF energy emitted from a first radiating element or port in a first waveguide feeding structure may travel through the object in the energy application zone, and may be at least partially absorbed in the object. A second portion of the RF emitted energy may be reflected back to the first radiating element or port. The rest of the emitted energy may be received by the radiating elements or ports of the second waveguide feeding structure, or the other radiating elements or port of the first waveguide feeding structure.
Reference is now made to
It is contemplated that in some embodiments the dimension of the cavity as measured between the front and back walls is larger than its dimension as measured between the right and left walls, for example, by a factor of 1.5, 2, 3, or larger or intermediate factors. The width of each section, however, may be similar to the dimension of the cavity as measured between the right and left walls, and differ from it, for example, by 30% or less. In some embodiments, the width of each section is smaller than the distance between the two corresponding radiating elements, such that the waves propagate between the radiating elements along the long dimension of the section, which may be the short dimension of the cavity. In some embodiments, the width of each section is at least half a wavelength of the radiation emitted by the radiating elements and the dimension of the cavity as measured between the front and back walls is at least one wavelength. If many frequencies are used, the wavelength corresponds to the lowest frequency used.
Reference is now made to
Each waveguide feeding structure 115 may include at least one radiating element, e.g., 130a and 103b, collectively referred to as 130. In some embodiments, a first radiating element 130a may be installed in apparatus 100, optionally adjacent to a first wall, and a second radiating element 130b may be installed adjacent to a second wall. The second element may be configured to receive RF energy emitted from the first element. For example, radiating element 130b may be configured to receive RF energy emitted from first element 130a.
A side view of an exemplary radiating element in accordance with some embodiments of the invention is illustrated in
At least one conductive element 140 may be configured to electrically divide the aperture of waveguide feeding structure 115 into sections (e.g., sections and manipulate the propagation directions of the emitted waves and/or the intensity distribution of the waves in a plane perpendicular to the propagation direction of the waves. Optionally, each waveguide feeding structure 115 may include conductive element(s) 140. Conductive element 140 may be connected between the top wall and the bottom wall of cavity 110 inside waveguide feeding structure 115. Element 140 may be considered inside structure 115 when the element is placed such that it divides the aperture of waveguide feeding structure 115 into at least two apertures. Conductive elements 140 may electrically divide the aperture of waveguide feeding structures 115, symmetrically (as illustrated) into even sections, or asymmetrically into odd sections. Conductive element 140 may be positioned with respect to one of the radiating elements such that conductive element 140 is electrically isolated from the radiating element. Conductive element 140, however, may affect the propagation pattern of the RF waves emitted from the radiating element. In some embodiments, conductive element 140 may be along a line connecting two radiating ports, or in proximity to such a line. In this respect, “in proximity” may mean closer to the line than to the center of the energy application zone, for example, closer by a factor of 2, 5, 10, or any intermediate or larger number.
Conductive element 140 may take the form of a rod, string, wall, etc. Conductive element 140 may electrically divide the aperture of waveguide feeding structure 115 into at least two sections (as illustrated in
As illustrated in
As shown in
Cavity 110 comprising emitting and receiving radiating elements may be a waveguide-type energy application zone (e.g., zone 125), configured to support RF energy propagation (e.g., traveling waves). The waveguide-type energy application zone may encompass part of the void in the cavity (e.g., as illustrated in
In some embodiments, apparatus 100 may include more than two waveguide feeding structures (more than one pair of structures). For example, an apparatus 100 including two pairs of waveguide feeding structures, two structures 115 and two structures 121, is illustrated in
It is noted that different radiating elements of apparatus 100 may be identical to each other or may differ from each other (e.g., may be comprised of different materials, have different shapes or dimensions, and may be configured to emit the same frequency band or different frequency bands etc.).
In some embodiments, waveguide feeding structures 230 may have a cross section that enables application of RF energy to cavity 210 in at least one mode (e.g., TE01, TE02 and TE11). In some embodiments, when an object is placed in cavity 210, the RF waves may propagate in cavity 210, and only a small portion of the energy applied by waveguides feeding structure 230 may travel through and dissipate in the object. In some embodiments, one or more conductive elements 240 may be located in waveguide feeding structure 230, dividing the aperture of waveguide feeding structure 230 into at least two sections. Each of the two sections may act as a waveguide feeding structure configured to apply RF energy to cavity 210. The RF waves propagating from each of the divided sections in waveguide feeding structures 230 may travel through the object and, thus, may allow at least a portion of the RF energy to be absorbed in at least a portion of the object resulting in processing of the object. Conductive elements 240 may electrically divide the aperture of waveguide feeding structures 230, symmetrically (as illustrated) or not symmetrically to even or odd sections. In some embodiments, an RF transparent partition may be located between apertures 232a and 232b of waveguide feeding structures 230a and 230b.
Some exemplary apparatuses in accordance with some embodiments of the invention may include conductive elements that may electrically divide an aperture of a waveguide feeding structure into two odd (i.e., un-even) sections.
Conductive element 340 may electrically divide the aperture of waveguide feeding structure 315a into two un-even sections 317a (the area between electrically conductive element 340 and the cavity wall as shown in the upper left corner of the figure) and 318a (the area between electrically conductive element 340 and the cavity wall as shown in the lower left corner of the figure). Similarly, conductive element 345 may electrically divide the aperture of waveguide feeding structure 315b into two un-even sections 317b (the area between electrically conductive element 345 and the cavity wall shown in the upper right corner of the figure) and 318b (the area between electrically conductive element 345 and the wall shown in the lower right corner of the figure). As shown in
In some embodiments, two or more (e.g., three) rod-shaped conductive elements 340 may be installed in a row perpendicular to the aperture of waveguide feeding structure 315, electrically dividing the aperture into two sections such as 317a and 318b. Elements 340 may include metallic rods having any suitable cross section (e.g., a circle or rectangular). Elements 340 may be connected between the top and bottom walls of cavity 310 inside waveguide feeding structure 315. An electrically conductive element may be considered “inside” structures 315 when the elements are placed such that the aperture of waveguide feeding structure 315 may be electrically divided into at least two apertures. Element 345 is shown in the figure to have a wall shape, but may also have any other appropriate shapes.
In some embodiments, an apparatus for applying RF energy may include at least one waveguide feeding structure (e.g., structures 115, 121, or 315) provided as part of the cavity and at least one external waveguide feeding structure (e.g., waveguide feeding structure 230) provided externally to the cavity, optionally adjacent to a wall of the cavity opposite to the waveguide feeding structure. RF waves emitted (e.g., from a radiating element) in the waveguide feeding structure may travel through an energy application zone (e.g., a waveguide type zone) and received by the external waveguide feeding structure and vice versa. Each of the waveguide feeding structure may include one or more conductive elements configured to electrically divide the waveguide feeding structure into two or more sections (as discussed above).
Referring now to
Reference is now made to
In some embodiments, a portion of electromagnetic energy applied to energy application zone 102 may be absorbed by object 103. In some embodiments, another portion of the electromagnetic energy applied or delivered to energy application zone 102 may be absorbed by various elements (e.g., food residue, particle residue, additional objects, structures associated with zone 102, or any other electromagnetic energy-absorbing materials found in zone 102) associated with energy application zone 102. Energy application zone 102 may also include other loss constituents for example, cracks, seams, joints, doors, an interface between a door in a cavity body or any other loss mechanisms associated with energy application zone 102. These other loss constitutes are believed not to absorb an appreciable amount of electromagnetic energy.
Exemplary system 500 may be part of an oven (e.g., cooking oven), chamber, tank, dryer, thawer, dehydrator, reactor, engine, filter, chemical or biological processing apparatus, furnace, incinerator, material shaping or forming apparatus, conveyor, combustion zone, cooler, freezer, etc. System 500 may include an apparatus for applying RF energy to an object, for example, apparatus 100, 200, 300, 400, or 900, described in this disclosure. In some embodiments, energy application zone 102 may be part of a vending machine, in which objects are processed once purchased. In some embodiments, energy application zone 102 may include or be an electromagnetic resonator (also known as a “cavity resonator”). Alternatively, energy application zone 102 may be included in a cavity configured to support mainly propagating waves (i.e., traveling waves), rather than resonating waves (i.e., standing waves). At times, energy application zone 102 may be congruent with the object or a portion of the object (e.g., the object or a portion thereof may define the energy application zone).
System 500 may include one or more of radiating elements. Two radiating elements, 109 and 111 are shown in
RF energy may be supplied to radiating element(s) (e.g., 109 and 111) by one or more RF sources 112. Each RF source 112 may be any system configured to supply electromagnetic energy to the energy application zone, e.g., to a radiating element. An RF source (also referred to herein as a source) may include any component(s) that is suitable for generating and supplying electromagnetic energy, for example: a magnetron, semiconductor oscillator, electromagnetic field generator, solid-state power amplifier, electromagnetic flux generator, or any mechanism for generating vibrating electrons.
In some embodiments, the RF energy applied to the energy application zone may be controlled based on electromagnetic feedback received from the zone.
Consistent with some embodiments, RF energy may be supplied to the energy application zone in the form of propagating electromagnetic waves at predetermined wavelengths or frequencies (also known as electromagnetic radiation). Electromagnetic radiation carries energy that may be imparted to (or dissipated into) matter with which it interacts.
As used herein, if a machine (e.g., a controller) is described as “configured to” perform a task (e.g., configured to cause application of a predetermined wave propagation mode), it is contemplated that the machine includes the components or elements (e.g., parts, software, etc.) needed to make the machine capable of performing the described task during operation. In some embodiments, the machine may also perform this task during operation. Similarly, when a task is described as being done “in order to” establish a target result (e.g., in order to apply RF energy in a plurality of frequencies and modes to the object), such a description associates the task with the target result. In some embodiments, the target result may be fully or partially accomplished through performing the task.
In some embodiments, source 112 may further include at least one modulator 114 and/or at least one amplifier 116. Modulator 114 may be a phase modulator, a frequency modulator, an amplitude modulator, an oscillator or any other modulator configured to modulate (e.g., regulate, adjust, control, or vary) at least one aspect of the RF energy delivery (e.g., the frequency of the RF radiation, the phase difference between radiation emitted by pair of radiating elements, the power level at which the RF energy is applied, the amplitude differences between signals emitted by two of the radiating elements, etc.). Amplifier 116 may be any apparatus configured to change the amplitude of the RF waves supplied by the power supply. Amplifier 116 may be a solid-state power amplifier. It is contemplated that source 112 may include only one component or more than one component or any combination of components according to the demand of invention particular embodiment. The power supply, the modulator and the amplifier may each be controlled by a controller (e.g. controller 150), as will be discussed below.
System 1000 may further include at least one sensor 145. Sensor 145 may be installed in or around energy application zone 102. Sensor 145 may be installed in or around object 103. Sensor 145 may be configured to detect and/or measure a feedback (e.g., electromagnetic feedback) in accordance with some embodiments of the invention, for example, the intensity of electromagnetic field excited in the energy application zone, e.g., at the point where the sensor is located. Additionally or alternatively, sensor 145 may be configured to detect and/or measure other signals or feedbacks relating to object 103 and/or energy application zone 102. For example, sensor 145 may include a thermometer configured to measure the temperature of object 102 and/or energy application zone 102 (e.g., a thermocouple or an IR sensor). In some embodiments, sensor 145 may include a humidity sensor, a pressure sensor (e.g., a barometer), a pH sensor configured to measure the pH of a solution when the object comprises liquids. In some embodiments, sensor 145 may be configured to measure the weight of at least a portion of the object (e.g., a scale). Sensor 145 may be configured to measure any detectable and measurable property of the object or the energy application zone. Sensor 145 may be configured to send feedback signals to controller 150.
In some embodiments, System 1000 may further include a controller 150. As used herein, the term “controller” is used interchangeably with the term “processor” and may include any electric circuit that performs a logic operation on input or inputs. For example, such a controller may include one or more integrated circuits, microchips, microcontrollers, microprocessors, all or part of a central processing unit (CPU), graphics processing unit (GPU), digital signal processors (DSP), field-programmable gate array (FPGA) or other circuit suitable for executing instructions or performing logic operations.
The instructions executed by the controller may, for example, be pre-loaded into a controller or may be stored in a separate memory unit, such as a RAM, a ROM, a hard disk, an optical disk, a magnetic medium, a flash memory, other permanent, fixed, or volatile memory, or any other mechanism capable of storing instructions for the controller. The separate memory unit may or may not be a part of the controller. The controller(s) may be customized for a particular use, or can be configured for general-purpose use and can perform different functions by executing different software.
If more than one controller or processor is employed, all may be of similar construction, or they may be of differing constructions electrically connected or disconnected from each other. They may be separate circuits or integrated in a single circuit. When more than one controller or processor is used, they may be configured to operate independently or collaboratively. They may be coupled electrically, magnetically, optically, acoustically, mechanically or by other means permitting them to interact.
In some embodiments, at least one controller may be configured to cause RF energy application via at least one radiating element to the energy application zone. Controller(s) 150 may control at least one RF source (e.g., source 112) to supply RF energy to at least one radiating element (e.g., elements 109, 111, 130, 330, 430 or 435) to cause the radiating elements to emit RF energy to energy application zone 102.
In some embodiments, RF energy may be applied to zone 102 using various energy application parameters. An energy application parameter may be any parameter that may affect a field pattern or a wave mode excited in the energy application zone upon energy application. For example, an energy application parameter may include a frequency, a position or an orientation of a radiating element, and a phase or amplitude difference between signals emitted by two of the radiating elements, etc. The collection of all the combinations of all the possible values of all the energy application parameters controlled in a given energy application device may be referred to as a modulation space (MS) of the device. Each such parameter may be referred to herein as an MS dimension. For example, a three-dimensional modulation space may include three dimensions designated as frequency (F), phase (P), and amplitude (A). That is, frequency, phase, and amplitude (e.g., an amplitude difference between two or more waves being delivered at the same time) of the electromagnetic waves are modulated during energy application, while all the other parameters may be fixed during energy application. In one example, a one dimensional modulation space oven may provide variations in frequency only.
The term “modulation space element” or “MSE,” may refer to a specific set of values of the variable parameters in MS. Therefore, the MS may also be considered to be a collection of all possible MSEs. For example, two MSEs may differ one from another in the relative amplitudes of the energy being supplied to a plurality of radiating elements. Differing combinations of these MSE parameters will lead to differing modes propagating across the energy application zone and differing energy distribution patterns in the object. A plurality of MSEs that can be executed sequentially or simultaneously to excite a particular mode in the energy application zone may be collectively referred to as an “energy application protocol.” For example, an energy application protocol may consist of three MSEs: (F(1), A(1)); (F(2A(2)) (F(3), A(3)). Such an energy application protocol may result in applying the first, second, and third MSE to the energy application zone. As used herein, applying an MSE may refer to applying energy at an MSE, e.g., applying energy at a specific frequency or a frequency band.
Any number of MSEs or MSE combinations may be used in the disclosed embodiments. For example, various MSE combinations may be used depending on the requirements of a particular application and/or on a desired energy transfer profile, and/or given equipment, e.g., cavity dimensions. The number of options that may be employed could be as few as two or as many as the designer desires, depending on factors such as intended use, level of desired control, hardware or software resolution and cost.
In some embodiments, the controller may control the RF energy application by selecting a sub-group or sub-band of MSEs from a plurality of available MSEs. The MSEs available to a system (e.g., system 500 or 1000) may include all the modulation space elements at which RF energy may be applied. The selected MSEs may be included in an energy application protocol. The energy application protocol may further include assigning different or similar energy levels to the selected MSEs (weights), for example by varying respective durations in which a particular EM mode is propagating in the energy application zone. Additionally, or alternatively, different energy levels may be assigned to different MSEs by assigning different power levels for applying energy at each of the different MSEs.
Controller 150 may be configured to select a subgroup of MSEs for energy application and energy levels based on one or more rules. Some exemplary rules are discussed below. However, it is contemplated the invention in its broadest sense is not limited to any particular rule.
As used herein, the term electromagnetic feedback (EM feedback) may include any received signals indicative of the dielectric response of the cavity and/or the object to the applied RF energy—e.g., it may include or be indicative of energy absorbed by the object (e.g., at the particular MSE). The EM feedback may be MSE-dependent, for example, may include signals, the values of which vary over different MSEs. EM feedback may include, for example, input and output power levels, scattering parameters (a/k/a S parameters), and values derivable from the S parameters and/or from the power levels, e.g., input impedance, dissipation ratio, time or MSE derivative of any of them, or any other value that may be derivable or calculated (e.g., by mathematical calculation, such as an average value over a plurality of MSEs) from the received signals.
In certain embodiments, controller 150 may be configured to determine a value related to EM feedback at each of a plurality of MSEs. The value may be determined based on EM feedback signal received from the energy application zone during application of energy at a particular MSE. The value or the signal may each be considered as an EM feedback. Controller 150 may select MSEs and energy levels for application based on the EM feedback, and in some embodiments, also based on the energy application protocol. For example, controller 150 may be configured to cause RF energy application only at MSEs associated with values related to EM feedback higher than a lower threshold. Alternatively, or additionally, controller 150 may be configured to cause RF energy application at all MSEs associated with values lower than an upper threshold. In some embodiments, other values of EM feedback related parameters may be used to select the sub-group of MSEs. Additionally, or alternatively, additional rules (other than setting a threshold for values) may be applied. While the invention is not limited to any particular measure of EM feedback, various exemplary values of EM feedback related parameters are discussed below.
In order to associate a feedback value with a particular MSE, a sweep may be conducted. As used herein, a sweep may include, for example, the application over time of energy at more than one MSE. For example, a sweep may include the sequential application of energy at multiple MSEs in one or more contiguous MSE band; the sequential application of energy at multiple MSEs in more than one non-contiguous MSE band; the sequential application of energy at individual non-contiguous MSEs; and/or the application of synthesized pulses having a desired MSE/power spectral content (e.g., a synthesized pulse in time). The MSE bands may be contiguous or non-contiguous. Thus, during an MSE sweeping process, the at least one controller may regulate the energy supplied to the at least one radiating element to sequentially apply electromagnetic energy at various MSEs to zone 102, and to receive EM feedback values from zone 102 associated with each MSE.
During the sweeping process, controller 150 may receive from detector 118 feedback indicative of the electromagnetic energy reflected back and/or coupled to one or more of radiating elements (e.g., 111 and 109) (e.g., when applying energy at a plurality of MSEs). Controller 150 may then determine a value indicative of energy absorbable by object 103 at each of a plurality of MSEs based on the received feedback from detector 118. Detector 118 may be configured to measure any parameter related to the RF energy application, for example, the power, frequency, current, the input impedance, etc. In some embodiments, detector 118 may detect the time dependence of the measured variables, which may be mathematically expressed as complex values. In some embodiments, only magnitudes of the measured values that are mathematically expressed as real numbers, may be provided by the detector. Detector 118 may further include a coupler (e.g., dual-directional coupler) configured to separate between different signals received from different or the same radiating elements.
Consistent with some embodiments, a value indicative of EM feedback may include a dissipation ratio (referred to herein as “DR”) associated with each of a plurality of MSEs. As referred to herein, a “dissipation ratio” (or “absorption efficiency” or “power efficiency”), may be defined as a ratio between electromagnetic energy absorbed by object 103 and electromagnetic energy supplied into energy application zone 102. In some embodiments, a “dissipation ratio” may be defined as a ratio between electromagnetic energy absorbed by object 103 and electromagnetic energy delivered into energy application zone 102.
In some of the presently disclosed embodiments, a dissipation ratio may be calculated using Equation (1):
DR=A/S (1)
where S is the energy supplied to an emitting radiating element, and A is the energy absorbed in the object. Both S and A may be calculated by integrating over time the power detected by power detectors (e.g., detector 118). For t=ti, wherein ti may be any moment in time, during which energy is applied to the energy application zone, Equation (1) calculated for a first radiating element (e.g., element 109) may be:
DR=PA/PS; (1*)
where PA is the power absorbed by the object and may be calculated by the difference between Ps, the power supplied to the first radiating element (e.g., element 109) from the RF source, and Pout, the power reflected from the energy application zone and received by all the radiating elements (emitters e.g., element 109 and receivers e.g., element 111) as in Equation (2):
P
A
=P
s
−P
out; (2)
where Pout stands for the power reflected back and detected by all the detectors (e.g., radiating elements), denoted as Pdetect, in and around the energy application zone, when Ps was supplied by the first radiating element at a certain MSE, as in Equation (3):
P
out
=ΣP
detect (3)
If the only available detectors are the ones associated with the radiating elements, DR may be calculated using three detected power parameters PS, PR and PC and Equation (1*) may have the form of Equation (4):
DR=(PS−PR−PC)/PS (4)
where PS represents the power supplied to a radiating element 109, PR represents the electromagnetic power reflected back to radiating element 109, and PC represents the electromagnetic power coupled to the other radiating elements, acting as receivers, (e.g., radiating element 111). For example, in apparatus 100, Ps and Pr may be detected for radiating element 130a when element 130a emits energy to zone 125 and Pc may be detected in radiating element 130b, when 130b is silent (i.e., not emitting energy to the zone). DR may be a value between 0 and 1, and thus may be represented by a percentage number.
For example, consistent with the embodiment illustrated in
DR1=1−(IS11I2+IS12I2+IS13I2). (5)
As shown in Equation (5), the dissipation ratio may be different at different radiating elements. Thus, in some embodiments, amount of energy supplied to a particular radiating element may be determined based on the dissipation ratio associated with that particular radiating element.
In certain embodiments, controller 150 may be further configured to determine an RF energy application protocol by adjusting the amount of RF energy supplied at each MSE based on the EM feedback. For example, controller 150 may use the dissipation ratio calculated for each MSE—DR(MSEi)—to determine the amount of energy to be supplied to the radiating element at each MSEi as a function of the DR(MSEi). In some embodiments, processing of the object may include two stages. In the first stage, the EM feedback is detected and/or calculated (e.g, DR at each MSE). The EM feedback may be detected for each applied MSE, optionally while applying that MSE. The second stage may include energy application based on the EM feedback detected in the first stage and according to an energy application protocol or rule. The two stages may be repeated while the object is processed, e.g., for a few times a minute.
In some embodiments, the energy applied at MSEi may be inversely related to DR(MSEi). Such an inverse relationship may also be applicable to other EM feedbacks. For example, when a value indicative of absorbable energy (e.g., a DR) in a particular MSE subset tends to be relatively low, the supplied energy at that particular MSE subset may be relatively high.
A value indicative of absorbable energy may also be an EM feedback related value indicative of the ability of the object to absorb RF energy. In that case, the substantially inverse relationship may be even more accurately applied. For example, the supplied energy may be set such that its product with the absorbable energy value (i.e., the absorbable energy by object 103) is substantially constant across the MSEs applied. In other embodiments, other relations (rules) may be applied, for example a constant amount of energy may be applied at least a sub-group of MSEs. Additionally or alternatively the EM feedback related value may be Zin, the input impedance measure on each radiating element that emits RF energy.
An aspect of some embodiments of the invention may include making and/or manufacturing an apparatus for applying RF energy to process an object placed in an energy application zone.
In step 620, conductive element(s) may be installed in the obtained cavity to electrically divide the cavity and/or the waveguide feeding structure. In some embodiments, the conductive element(s) may be installed such that at least a portion of the RF energy applied from the waveguide feeding structures may process at least a portion of an object placed in the energy application zone. Conductive element(s) (e.g., elements 140, 240, 340 and 345) may be installed in at least one waveguide feeding structure or waveguide. In some embodiments, the conductive element may set the boundary between a waveguide feeding structure and the energy application zone. For example, the space on one side the conductive element may be the feeding structure, and on the other side—the energy application zone. The feeding structures may be a part of the cavity (such as illustrated in
An exemplary apparatus 700 for applying RF energy to process an object is illustrated in
Each waveguide feeding structure may include one radiating element 730 located adjacent to cavity 710 walls, for example, in the center of each structure. The radiating elements may be configured to apply RF energy, e.g., in a working band around 900 or 1000 MHz. As shown in
Each waveguide feeding structure may further include at least one conductive element 740 having a rod shape. Conductive rod 740 may be constructed from a metallic alloy, for example, a SAE 304 or SAE 316 stainless steel. Rod 740 may be located in proximity to the center of partition 720. Rod 740 may electrically divide each waveguide feeding structure aperture into two substantially equal sections, wherein each section may act as a waveguide feeding structure. Rod 740 may be connected between the upper and lower walls of structures 715a, 715b, 716a and 716b. In some embodiments, rod 740 may be inside the energy application zone. In some embodiments, rod 740 may be outside the energy application zone but in proximity thereto. RF energy may be emitted to each section from a port 735 in radiating element 730. The distance between the ports may be equal to half of a wavelength corresponding to the central frequency in the working band.
The influence of conductive rods 740 in cavity 710 was simulated using computer simulation software CST Microwave Studio®. Exemplary results of such simulations are shown in
Apparatus 900 may further include a plurality of electrically conductive elements 910, 912. Each electrically conductive element may be floating, partially shorted (e.g., at one end thereof) or completely shorted (e.g., at two ends thereof). In some embodiments, all the conductive elements are floating. In some other embodiments, all the electrically conductive elements are partially shorted. In yet some other embodiments, all the electrically conductive elements are completely shorted. Shorting may be accomplished by electrically connecting the electrically conductive element to a wall of cavity 904. Floating may be accomplished by electrically isolating the conductive element from all walls of cavity 904.
Each electrically conductive element may be positioned between two radiating ports constituting a pair. A conductive element may be considered “between” two ports if a triangle defined by the tops, bottoms, or any other set of selected points of the two ports and the conductive element define an acute-angled triangle. In some embodiments, the acute-angled triangle is isosceles, and the distances between the conductive element and each of the ports are substantially equal. The conducting elements may electrically divide the cavity into sections. Each section may have a width that is at least as large as a half-wavelength of the radiation emitted via the radiating element. If multiple frequencies are used, the wavelength may correspond to the lowest frequency among the frequencies used.
In some embodiments of the invention, electrically conductive elements 910 and 912 are arranged such that RF radiation emitted through the plurality of pairs of radiating ports 906 and 908 concentrates closer to the center of cavity 904 than in the absence of the electrically conductive elements. In some embodiments, this concentration effect may be accomplished when cavity 904 is empty. Additionally, or alternatively, the concentration effect may be accomplished when object 902 is in the cavity.
In some embodiments, a line 914 connecting radiating ports 906a and 906b may be closer to electrically conductive element 910 (positioned between radiating ports 906a and 906b) than to the center of cavity 904 (where object 902 is drawn). For example, the line may be closer to the electrically conductive element than to the cavity center by a factor of at least 2, optionally, by a factor of between 8 and 12, such as 10. The conductive element and the center of the cavity may be on the same side of line 914, as illustrated in the case of line 914 and conductive element 910. In some embodiments, the distance between line 914 and radiating element 910 may be smaller than a half-wavelength of the radiation transmitted or received through radiating ports 906a and 906b. For example, apparatus 900 may include one or more sources (e.g., sources 112 of
In some embodiments, different pairs of radiating ports (possibly all of them) may operate non-coherently with each other. For example, when one transmits at a first frequency, the other transmits at a second frequency different from the first. In another example, a pair of radiating elements may only receive transmissions from another pair and is not connected to an RF source, in which case the two pairs operate non-coherently with one another.
In some embodiments, different pairs or radiating ports (possibly all of them) may operate coherently with each other. For example, when one transmits at a first frequency, the other transmits at the same first frequency. In some embodiments, a phase difference between coherent transmissions by two or more pairs of radiating ports may exist. In some embodiments, the phase difference may be controlled, e.g., by controller 150, shown in
It will be apparent to those skilled in the art from consideration of the specification and practice of the present disclosure that various modifications and variations may be made to the disclosed systems and methods without departing from the scope of the claims. Thus, it is intended that the specification and examples be considered as exemplary only, with a true scope of the present disclosure being indicated by the following claims and their equivalents.
This application claims the benefit of priority to U.S. Provisional Patent Application No. 61/598,489, filed on Feb. 14, 2012, which is incorporated herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/000635 | 2/13/2013 | WO | 00 |
Number | Date | Country | |
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61598489 | Feb 2012 | US |