Information
-
Patent Grant
-
6439317
-
Patent Number
6,439,317
-
Date Filed
Wednesday, March 8, 200025 years ago
-
Date Issued
Tuesday, August 27, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Fellers, Snider, Blankenship, Bailey & Tippens, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 173 206
- 173 207
- 173 89
- 173 86
- 173 184
- 173 115
- 173 28
- 173 4
- 173 11
- 173 84
- 173 114
- 173 113
- 404 90
- 404 13305
- 404 1331
- 299 374
-
International Classifications
-
Abstract
The present invention provides a device for breaking up a paved surface which attaches to a host transport, such as a skid steer or backhoe, having a hydraulic power supply and preferably comprises a closed hydraulic system which includes a regenerative and concentric type double hydraulic cylinder arrangement adjustably supported within a vertical frame. The cylinder is operably attached to a weight such that when fluid is pumped into a first chamber, a piston drives a rod, thereby lifting a weight while at the same time, the piston forces hydraulic fluid from a second chamber to the host. The piston separates the first chamber from the second chamber within the cylinder. Upon reaching a prescribed height, a valve is opened, allowing fluid to flow from the first chamber into the second chamber, thereby allowing the weight to drop rapidly under the influence of gravity. The inventive device for breaking a paved surface includes an adjustment system for adjusting the vertical position of the cylinder within the frame and a system for preventing operation of the device unless it is properly positioned above the surface for breaking.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates generally to devices for breaking concrete. More particularly, but not by way of limitation, the present invention relates to a drop hammer for breaking concrete, asphalt, etc. which is mounted to a skid steer or back hoe.
2. Background
When paved surfaces such as roadways or parking lots are in need of repair or resurfacing, there is often a need to break up the existing surface for removal. In the past, this has been accomplished with specialized and dedicated equipment. These dedicated pieces of equipment typically require a substantial investment and are limited to the single task of breaking up a surface.
Previous devices, such as the one disclosed in U.S. Pat. No. 5,607,022 (“the '022 patent”) have been developed which attach to existing equipment such as a skid steer. These devices reduce the equipment cost but have exhibited limitations in their performance. For example, the device disclosed in the '022 patent uses a hydraulic cylinder to lift a weight wherein hydraulic fluid is first pumped from a reservoir into the hydraulic cylinder causing the cylinder rod to extend. When the weight reaches a preselected height, a trip switch is activated which opens a dump valve thereby allowing fluid to flow from the hydraulic cylinder back into the reservoir as the cylinder rod is retracted by the falling weight. Unfortunately, the rate at which the weight falls is limited by restrictions on the flow of the hydraulic fluid from the hydraulic cylinder to the reservoir. The flow rate is thus limited by factors such as the diameter and length of the hydraulic lines, some of which are integral to the skid steer. In particular, the hydraulic return line of the skid steer which returns hydraulic fluid to the reservoir often proves to be the limiting factor in determining the drop rate of the weigh. Accordingly, unless a separate hydraulic system is employed, requiring a pump, motor, reservoir, and cooling system, the drop rate is limited by factors which are outside of the control of the supplier of the breaker. A need, therefore, exists for a hydraulic system for a concrete breaker which will support the flow rate of hydraulic fluid necessary to achieve a satisfactory drop rate of the weight, independent of the flow rate sustainable by the skid steer and without substantial additional hydraulic subsystems.
In addition, the hydraulic system disclosed in the '022 patent is not a closed system. As the cylinder is filled to lift the weight, fluid is drawn from the reservoir, and, conversely, as the weight falls and the cylinder is emptied, fluid is returned to the reservoir. Obviously, the reservoir must be able to accommodate these fluctuations in the volume of fluid stored within the reservoir. This is typically accomplished by venting the reservoir to the atmosphere. Venting in a cyclic hydraulic system, such as the system typically employed in a breaker, causes air to continuously be drawn in to, and subsequently expelled from, the reservoir. This is of particular concern at a construction site where the air may have a relative high concentration of dust and other particulate matter as is usually the case where the existing pavement is being broken and removed. A need also exists, therefore, for a concrete breaker which does not require a reservoir, or if a reservoir is already present on the skid steer, minimizes fluctuations in the fluid level in the reservoir during operation of the breaker.
Finally, there often exists a need to transport, and even operate, a concrete breaker where overhead obstructions are a concern. Previous devices have typically been of a fixed height. Accordingly, a need exists for a concrete breaker wherein the overall height of the device may be adjusted downward for transportation or operation in vertically confirmed spaces, or adjusted upward for more effective operation in spaces where overhead clearance is not a concern.
SUMMARY OF THE INVENTION
The present invention provides a device for breaking up a paved surface which satisfies the needs and alleviates the problems discussed above. The inventive apparatus attaches to a host, such as a skid steer or backhoe, having a hydraulic power supply and preferably comprises a closed hydraulic system which includes a regenerative type hydraulic cylinder arrangement adjustably supported within a vertical frame. The cylinder is operably attached to a weight such that when fluid is pumped into a first chamber from the host, a piston disposed between the first chamber and a second chamber drives a rod, thereby lifting a weight. At the same time, the piston forces hydraulic fluid from the second chamber back to the host. Upon reaching a prescribed height, a valve is opened, allowing fluid to flow from the first chamber into the second chamber on the other side of the piston, thereby allowing the weight to drop rapidly under the influence of gravity. This is an important aspect of the present invention because the required volumetric flow rate is very large to allow the weight to fall freely. The rapid flow of fluid from the first chamber into the second chamber is a function of the above described structure of the inventive device and is thus independent of the diameter and length of hydraulic lines provided on the skid steer. A tool attached to the weight strikes the paved surface at the bottom of travel of the weight, breaking up the surface.
Since hydraulic fluid is forced from the second chamber by the piston as fluid is pumped into the first chamber, and likewise, since fluid forced from the first chamber, as the weight falls, fills the second chamber, the volumetric rate of fluid drawn from or returned to a reservoir is reduced to within the host's operating range.
The regenerative concentric type double hydraulic cylinder arrangement includes a threaded cylindrical outside surface which receives an adjustment nut wherein the vertical position of the cylinder relative to the frame may be adjusted. The overall height of the inventive device may be adjusted to a relatively low position for transportation or operation where overhead clearance is a concern or adjusted to a higher position for more effective breaking where no such concern exists.
It is thus an object of the present invention to provide a device for a breaking up a paved surface which may be attached to existing equipment such as a skid steer or backhoe.
It is a further object of the present invention to provide a device for breaking up a paved surface which incorporates a regenerative double hydraulic cylinder arrangement wherein restrictions in the flow of hydraulic fluid while a weight is dropped, are substantially independent of the hydraulic system of the host skid steer or backhoe thereby allowing the weight to fall at a higher rate than achieved by previous devices.
It is still a further object of the present invention to provide a device for breaking up a paved surface which utilizes a closed hydraulic system such that a reservoir and other necessary related subsystems my be eliminated or, if a reservoir is present, fluctuations in the amount of fluid in the reservoir are reduced to an insignificant level.
It is yet a further object of the present invention to provide a device for breaking up a paved surface wherein the position of the hydraulic cylinder relative to the frame is adjustable to accommodate a variety of operating conditions and to improve transportability of the inventive device.
Further objects, features, and advantages of the present invention will be apparent to those skilled in the art upon examining the accompanying drawings and upon reading the following detailed description of the preferred embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an elevational front view of a preferred embodiment
10
of the inventive device for breaking a paved surface showing the weight in a lifted position.
FIG. 2
is an elevational front view of the inventive device for breaking a paved surface showing the weight in a dropped position.
FIG. 3
is a cutaway view of concentric type double hydraulic cylinder
22
incorporated in the inventive device for breaking a paved surface.
FIG. 4
is an elevational top view of the concentric type double hydraulic cylinder
22
and adjustment nut
23
incorporated in the inventive device for breaking a paved surface.
FIG. 5
is an elevational top view of the concentric type double hydraulic cylinder
22
and cylinder retainer
24
incorporated in the inventive device for breaking a paved surface.
FIG. 6
is an elevational top view of the weight
16
and clevis
54
incorporated in the inventive device for breaking a paved surface.
FIG. 7
is a cutaway detail of the concentric type double hydraulic cylinder
22
showing the outside threaded surface thereof.
FIG. 8
is a hydraulic schematic diagram for the closed hydraulic system
18
incorporated in the inventive device for breaking a paved surface.
FIG. 9
is an elevational side view showing the general environment of the device for breaking a paved surface.
FIG. 10
is an elevational side view of the device for breaking a paved surface shown with the regenerative type double hydraulic cylinder
22
shown adjusted to a first position.
FIG. 11
is an elevational side view of the device for breaking a paved surface shown with the regenerative type double hydraulic cylinder
22
shown adjusted to a second, lower position.
FIG. 12
is an elevational front view of an alternate embodiment
150
of the device for breaking a paved surface shown with the weight
16
in a lifted position with the dropped position shown in phantom.
FIG. 13
is an elevational side view of alternate embodiment
150
of the device for breaking a paved surface shown with the weight
16
in a lifted position.
FIG. 14
is an elevational front view of alternate embodiment
150
of the device for breaking a paved surface shown with weight
16
in a dropped position.
FIG. 15
is an elevational side view of alternate embodiment
150
of the device for breaking a paved surface shown with weight
16
in a dropped position.
FIG. 16
is an elevational top view of the base
60
of the device for breaking a paved surface.
FIG. 17
is a cutaway side view showing the weight-on-wheels switch
79
in a non-actuated state as incorporated in the inventive device for breaking a paved surface.
FIG. 18
is a cutaway side view showing the weight-on-wheels switch
79
in an actuated state as incorporated in the inventive device for breaking a paved surface.
FIG. 19
is an electrical diagram of the timer circuit
106
of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A preferred embodiment
10
of the inventive device for breaking concrete is shown in
FIGS. 1-11
and
16
-
18
. As best seen in
FIG. 1
, the device for breaking concrete
10
comprises: cylinder assembly
12
; vertical frame
14
supporting cylinder assembly
12
; weight
16
slidably retained in and capable of vertical travel within frame
14
; closed hydraulic system
18
(FIG.
8
); and mounting bracket
22
(
FIG. 9
) for attaching the inventive device to a suitable host
20
, preferably a skid steer or backhoe.
As used herein, the term “breaker” refers to the inventive device for breaking concrete
10
As is best seen in
FIG. 3
, in the preferred embodiment
10
, cylinder assembly
12
includes a concentric type double hydraulic cylinder
22
in a regenerative circuit arrangement (described below), adjustment nut
23
, and cylinder retainer
24
. As is shown, cylinder
22
is of a double “cylinder within a cylinder” arrangement wherein the inner cylinder
26
and outer cylinder
28
are arranged in a concentric fashion for manufacturing and fluid flow convenience. However, it is understood by those of skill in the art that inner cylinder
26
may be positioned in an eccentric arrangement with respect to the outer cylinder
28
while still being in a double cylinder arrangement without departing from the scope of the invention.
As best seen in
FIG. 3
taken in combination with
FIG. 7
, double cylinder
22
has inner cylinder
26
partially contained in outer cylinder
28
. Inner cylinder
26
houses piston
30
such that first chamber
32
and second chamber
34
are created respectively below and above piston
30
.
FIG. 3
shows the hydraulic fluid flow pattern for a lifting mode wherein piston
30
is forced by hydraulic fluid pressure within first chamber
32
toward second chamber
34
.
Inner cylinder
26
includes port
36
towards its upper end which allows fluid to freely flow bidirectionally between second chamber
34
and annular gap
38
located between outer cylinder
28
and inner cylinder
26
. A threaded port
40
receives a fitting on a hydraulic line and is provided at the lower end of outer cylinder
28
to provide a path for hydraulic fluid to flow into and out from (as shown in
FIG. 3
) gap
38
. As will be shown herein below, advantages are realized by providing port
40
at the lower end of outer cylinder
28
. Threaded port
33
, providing fluid access to first chamber
32
, is located at the lower end of inner cylinder
26
.
It is a characteristic of first chamber
32
and second chamber
34
that their respective volumes vary depending on the position of piston
30
such that as piston
30
moves upward, first chamber
32
will increase in volume while second chamber
34
decreases proportionately in volume. Conversely, when piston
30
moves in the downward, first chamber
32
decreases in volume while second chamber
34
proportionately increases in volume.
Regenerative, in regards to hydraulic cylinder
22
, refers to a hydraulic circuit arrangement wherein, as the cylinder rod extends under the influence of a falling weight, fluid is forced from the first chamber
32
into second chamber
34
with minimum involvement of any hydraulic system elements located external to the breaker
10
. First chamber
32
is thus in direct fluid communication with second chamber
34
.
Furthermore, it will be apparent to those skilled in the art that if, during the dropping cycle, the hydraulic pressure in first chamber
32
is the same as the hydraulic pressure in second chamber
34
, there will be a net force pushing downward on rod
46
. This results from the fact that the pressure in second chamber
34
acts over a larger surface area of the piston
30
than does the pressure in first chamber
32
due to the area taken up by rod
46
.
Piston
30
preferably includes at least one rider band
44
(two shown in the preferred embodiment) which prevents excessive rubbing between piston
30
and inner cylinder
26
and seal
45
which prevents hydraulic fluid from undesirably leaking between first chamber
32
and second chamber
34
. Rod
46
is connected to piston
30
and extends through aperture
48
in cylinder gland cap
50
of cylinder
22
. Cap
50
houses wiper bushing
52
and gland seal
53
about aperture
48
which prevent hydraulic fluid from leaking between aperture
48
and rod
46
. Clevis
54
(
FIG. 1
) is operably (threadedly) engaged to the end of rod
46
opposite piston
30
. In the preferred embodiment, clevis
54
is a ball joint clevis.
Preferably, as also shown in
FIGS. 7 and 1
, the outside surface
55
of outer cylinder
28
is provided with an Acme screw thread to receive adjustment nut
23
, such that nut
23
may be selectively positioned along the length of outer cylinder
28
. This selective positioning controls the drop height of weight
16
(FIG.
1
).
Referring next to
FIG. 5
, cylinder retainer
24
attaches to cylinder
22
with bolts
100
. Retainer
24
is slidably received within frame
14
such that left slot
102
receives left upright channel
56
and right slot
104
receives right upright channel
58
of frame
14
. Retainer
24
prevents cylinder
22
from turning when nut
23
is rotated.
Referring once again to
FIG. 1
, the components of frame
14
shall be described. Frame
14
comprises left upright channel
56
and right upright channel
58
connected between top plate
62
at the upper end and base
60
at the lower end such that upright channels
56
and
58
are substantially vertical and parallel.
Flange
210
is attached to adjustment nut
23
with bolts
212
to sandwich top
62
and locate nut
23
about aperture
64
. When assembled, hydraulic cylinder
22
is threadedly received in nut
23
, passing through flange
210
and aperture
64
. Flange
210
below plate
62
cooperates with adjustment nut
23
above plate
62
to prevent unwanted vertical movement of the hydraulic cylinder
22
during times when the hydraulic fluid pressure in inner cylinder
32
exerts some downward force on rod
46
. As shown in
FIGS. 10 and 11
, the vertical position of the cylinder assembly
12
relative to frame
14
may be adjusted by turning adjustment nut
23
using handles
21
to position nut
23
at the appropriate position along the length of cylinder
22
.
In the preferred embodiment, the range of adjustment for cylinder
22
provides a drop height range between 1 inch and 47 inches. Port
40
is located at the lower end of cylinder
22
to allow nut
23
to be threaded over the top of cylinder
22
and to place mating hydraulic lines below top plate
62
. Port
40
could be located on the top of cylinder
22
which may eliminate the need for the concentric type double hydraulic cylinder, however, a cumbersome pipe is required, i.e. large enough to allow the volume of hydraulic fluid to evacuate the cylinder without restricting the drop rate of the piston (and therefore the weight). Such a pipe may obstruct adjustment nut handles
21
. Accordingly, there are no pipes or hydraulic lines extending above top plate
62
(or the portion of cylinder
22
extending above top plate
62
) in the preferred embodiment.
As best seen in
FIGS. 10
,
11
, and
16
, base
60
is connected to the lower ends of upright channels
56
and
58
and a gusset
68
is attached between base
60
and each upright channel
56
and
58
. As shown in
FIGS. 16-18
, ground contacting mechanism
66
is housed in base
60
and comprises wheels
70
rotatably attached to wheel spindle
72
which is retained in axle carrier
74
. Axle carrier
74
passes through rectangular passageway
76
provided in base
60
. Weight-on-wheels switch
79
is provided to indicate when breaker
10
is in its proper operating position, near the ground, preferably within three inches of the ground. Switch
79
is mounted on base
60
, extending from the top of base
60
into passageway
76
such that as the inventive breaker
10
nears the ground, the axle carrier
74
moves upward towards the upper surface of passageway
76
thereby actuating switch
79
. This position is depicted by FIG.
18
. Conversely, as the breaker
10
moves away from the ground, axle carrier
74
moves towards the lower surface of passageway
76
and switch
79
is not actuated. This position is depicted by FIG.
17
.
Referring next to
FIG. 6
, weight
16
is slidably retained for vertical movement between left upright channel
58
and right upright channel
56
(as viewed by the operator). Bracket
78
is provided on the top of weight
16
to pivotally attach weight
16
to clevis
54
with clevis pin
80
. As stated above, clevis
54
is a ball joint clevis in the preferred embodiment, however, other known clevis or ball joint constructs could be substituted. Weight
16
is thus operably engaged to rod
46
and is raised and lowered in response thereto.
Referring again to
FIG. 1
, tool receptacle
82
provided on the bottom of weight
16
includes aperture
84
which receives pin
86
to removably retain tool
88
within tool receptacle
82
. In the preferred embodiment, the combined weight of weight
16
and tool
88
is approximately one thousand pounds, however, it will be obvious to those skilled in the art that a wide range of weights may be employed depending on the size of the host machine and the thickness of the concrete, asphalt, or other desired material to be broken.
The closed hydraulic system
18
, as shown in
FIG. 8
, includes first chamber
32
and second chamber
34
described hereinbefore, hydraulic power source
18
which is preferably integral to the host equipment
20
(FIG.
9
), valve
90
having a closed position and an open position, actuator
182
for operation of valve
90
, supply line
92
, return line
94
, and one-way check valve
96
which precludes operation of the inventive breaker
10
if the supply line
92
and return line
94
are inadvertently reversed or the operator reverses the direction of flow.
Actuator
182
is an electrically operated valve to control the flow of hydraulic fluid from valve
90
which is hydraulically operated. As can be seen, actuator
182
has a closed position
184
and an open position
186
. A solenoid
188
positions actuator
182
between closed position
184
and open position
186
in response to an electrical signal from timer circuit
106
(FIG.
19
). When electricity is sent to solenoid
188
from timer circuit
106
, actuator
182
moves from closed position
184
to open position
186
. When actuator
182
is in open position
186
, the hydraulic fluid pressure drops in dump valve
90
. In response to this pressure drop, spring
190
moves dump valve
90
from its closed position
91
to its open position
93
. When dump valve
90
opens, hydraulic fluid flows unrestricted and rapidly from first chamber
32
through port
33
through valve
90
and into second chamber
34
thereby allowing piston
30
(and thereby weight
16
) to drop freely (unrestricted) within first chamber
32
.
The hydraulic system does not require a vented reservoir, or, if the host equipment has a vented reservoir, the amount of fluid stored in the reservoir is kept relatively constant, as the breaker
10
is operated, to substantially reduce venting, and thus the hydraulic system is referred to as a closed system.
Closed hydraulic system
18
also includes a relief valve
180
. Relief valve
180
protects hydraulic system
18
from overpressure and is designed to allow hydraulic fluid to escape directly from the supply line
92
to the return line
94
in such a situation.
Reference is next made to
FIG. 19
which shows an electrical diagram for timer circuit
106
of the present invention. Electrical power is supplied by the host vehicle in a conventional manner through positive cable
198
and negative cable
200
.
Weight-on-wheels switch
79
and height trip switch
194
are wired in series and the series combination is electrically connected to the trigger input
206
of delay on break timer
196
. Both weight-on-wheels switch
79
and trip switch
194
are in a normally open position when the device is not activated. Therefore, both conditions must be met, the breaker
10
must be near the ground and the weight
16
must be lifted to the preselected height, before delay on break timer
196
will be activated to drop the weight
16
.
Delay on break timer
196
includes common contact
202
and normally open relay contact
204
electrically connected thereto. Positive voltage from the skid steer is applied to common
202
and normally open contact
204
is connected to the valve solenoid
188
such that when delay on break timer
196
is not triggered, normally open contact
204
is not electrically connected to common contact
202
and therefore, valve solenoid
188
is not activated. When delay on break timer
196
is triggered, normally open contact
204
is driven into contact with common contact
202
thereby supplying electricity to valve solenoid
188
which activates actuator
182
to open position
186
(FIG.
8
).
The delay on break timer
196
of the timer circuit
106
in the preferred embodiment is a KSDB 110.6SP solid state delay on break timer (relay timer) available from SSAC. However, it is understood that other suitable timer circuits could be substituted without departing from the spirit and scope of the invention.
Delay on break timer
196
sends power to solenoid
188
for a preselected period of time, preferably the amount of time required for the weight to fall to the paved surface (0.6 seconds in the preferred embodiment). Accordingly, valve
90
remains open during this time as discussed above with regard to FIG.
8
. Once the preselected time elapses, normally open contact
204
opens and power ceases to be sent to solenoid
188
. This drop cycle shall be discussed further below.
To use the inventive device for breaking a paved surface
101
(
FIG. 2
in combination with FIG.
9
), it is first attached to a suitable host
20
such as a skid steer or backhoe via mounting bracket
22
. Next, the breaker is connected to the host hydraulic supply line
92
and to the host return line
94
(of FIG.
8
). The host
20
is then used to position the breaker
10
over the surface to be broken
101
and the breaker
10
is lowered until it is sufficiently close to the ground as determined by weight-on-wheels switch
79
, resting on wheels
70
. The host hydraulic system is then activated to supply hydraulic fluid under pressure to the breaker through the supply line
92
and to receive hydraulic fluid from the breaker through the return line
94
.
Referring back to
FIG. 8
, upon activation of the host hydraulic system, valve
90
will be in its closed position
91
so that hydraulic fluid will flow through port
33
into first chamber
32
lifting piston
30
and thereby lifting weight
16
. This operation is depicted in FIG.
1
. As piston
30
moves upward, hydraulic fluid is forced from second chamber
34
through return line
94
back to the host. Upon weight
16
reaching a preselected height, the trip switch
194
of timer circuit
106
is activated which directs valve
90
to its open position
93
thereby shunting the supply line
92
to the return line
94
and providing a direct path for hydraulic fluid to flow from first chamber
32
to second chamber
34
allowing the weight to rapidly pull the piston down without substantial resistance from the hydraulic fluid being evacuated from first chamber
32
. This operation is depicted in FIG.
2
. Delay on break timer
196
preferably holds valve
90
in its open position
93
for a slightly greater period of time than is required for weight
16
to drop. Upon expiration of the preselected time period (0.6 seconds in the preferred embodiment), the timer directs valve
90
to its closed position
93
thereby allowing hydraulic fluid to fill first chamber
32
to again lift weight
16
. The cycle repeats automatically until the hydraulic system is deactivated by the host (skid steer or backhoe) operator by ceasing the flow of hydraulic fluid or lifting breaker
10
.
In the preferred embodiment, the trip switch
194
is wired in series with the weight-on-wheels switch
79
such that the signal indicating the weight
16
has reached its preselected height will not be received by the delay on break timer
196
if the weight of the breaker
10
is not sufficiently close to the ground. Therefore, the weight
16
will be lifted to the top of its range of movement within frame
14
(at this point, the relief valve
180
actuates to relieve the hydraulic fluid pressure) but the weight
16
will not drop until the breaker
10
is properly positioned such that weight on wheels switch
79
(and height trip switch
194
) is closed.
An alternate embodiment
150
of the inventive breaker is depicted in
FIGS. 12-15
. In this embodiment, a hydraulic cylinder
158
is attached to the frame
14
. Hydraulic cylinder
158
could be a conventional hydraulic cylinder as shown or a double type hydraulic cylinder as described above. Pulley
152
is attached to cylinder rod
154
. One end of cable
156
is attached to pulley bracket
159
and then threaded over pulley
160
, back around pulley
152
, and over pulleys
162
and
164
. The remaining end of cable
156
is attached to clevis
166
which is pivotally attached to bracket
78
on weight
16
with clevis pin
80
. This pulley and cable arrangement results in a motion amplifier wherein any movement of the rod
154
results in a three times greater movement of the weight
16
thereby reducing the required stroke length of hydraulic cylinder
158
to achieve a given lift distance of weight
16
.
In operation, hydraulic fluid is pumped into first chamber
172
through port
216
of hydraulic cylinder
158
pushing the piston downward to lift weight
16
and expel fluid from second chamber
170
through port
218
.
FIGS. 12 and 13
depict embodiment
150
with the weight
16
shown in a partially lifted position with cylinder rod
154
driven to a retracted position. In this position pulleys
152
and
160
have a relatively large separation. When weight
16
is lifted to a preselected height, valve
90
(
FIG. 8
) is directed to its open position
91
allowing hydraulic fluid to flow directly from second chamber
170
into first chamber
172
thereby allowing the weight to drop.
FIGS. 14 and 15
depict embodiment
150
with the weight
16
shown in its dropped position with cylinder rod
154
in an extended position. In this position, pulleys
152
and
160
are relatively close together.
It will be apparent to those skilled in the art that while the regenerative hydraulic cylinder arrangement is advantageous to embodiment
150
, similar results could be achieved with a 3-way hydraulic valve which will direct fluid to and from the host transport rather than directly into the opposite chamber. However, there would be high pressure losses in host piping and greater restriction to the piston, and thereby the weight, falling.
As will be further understood by those skilled in the art, although embodiment
150
of the inventive breaker has been explained with reference to movement amplifier which provides three times the movement of the weight as that of the cylinder rod, there are numerous arrangements of pulleys and cables which would provide satisfactory operation of the breaker with a wide range of movement amplification, including fractional values of thereof.
As will be understood by those skilled in the art, although the preferred embodiments of the inventive apparatus
10
and
150
have been described as incorporating a single hydraulic cylinder, the inventive apparatuses could optionally utilize two, three, or more hydraulic cylinders. Further, although the hydraulic cylinder is herein described as a double cylinder, many variations could be utilized in the present invention including a conventional, off-the-shelf hydraulic cylinder.
As will also be understood by those skilled in the art, although the inventive apparatus has been described with reference to a height adjustment system utilizing a hydraulic cylinder assembly including an adjustment nut threaded over a hydraulic cylinder having a threaded outside surface, the height adjustment system could achieve similar results in a number of ways including a rack and pinion mechanism, a series of vertical apertures with a retaining pin, or any other similar mechanism.
As also will be understood by those skilled in the art, although the above-described preferred embodiment of the inventive apparatus has been explained with reference to a single weight, any number of weights could be employed in the present invention.
It will be further understood by those skilled in the art that the inventive apparatus can be employed with generally any type of host equipment which includes a hydraulic and electrical power supply.
Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those skilled in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the appended claims.
Claims
- 1. A device for attachment to a host including a hydraulic power supply conveying hydraulic fluid through a supply line and a return line comprising:(a) a hydraulic system including: (a)(i) at least one regenerative type hydraulic cylinder having a first chamber, a second chamber, and a piston separating said first chamber and said second chamber; (a)(ii) said first chamber being in fluid communication with the supply line and said second chamber being in fluid communication with the return line; (a)(iii) said first chamber being in fluid communication with said second chamber; and (a)(iv) at least one valve capable of actuation between a first position and a second position wherein when said at least one valve is in said first position, the hydraulic fluid flows from the supply line to said first chamber and from said second chamber to the return line and when said at least one valve is in said second position, the hydraulic fluid flows from said first chamber to said second chamber; (b) a frame supporting said hydraulic cylinder; and (c) at least one weight capable of travel relative to said frame in response to actuation of said at least one valves.
- 2. The device for attachment to a host of claim 1 whereinsaid piston is capable of movement within said at least one regenerative type hydraulic cylinder; a rod connected to said piston such that a movement of said piston results in corresponding movement of said rod; said at least one weight being operably supported from said rod such that movement of said rod results in movement of said at least one weight relative to said frame.
- 3. The device for attachment to a host of claim 1 further comprising:(d) at least one pivotable joint wherein said hydraulic cylinder is operably attached to said at least one weight by said at least one pivotable joint.
- 4. The device for attachment to a host of claim 3 wherein said pivotable joint includes:(d)(i) at least one cable.
- 5. The device for attachment to a host of claim 1 further comprising:(d) a motion amplifier wherein said hydraulic cylinder is operably attached to said at least one weight by said motion amplifier.
- 6. The device for attachment to a host of claim 5 wherein said motion amplifier includes:(d)(i) a cable having at least a first end wherein said first end is attached to said weight; and (d)(ii) at least one pulley wherein said cable traverses said at least one pulley such that a movement of said hydraulic cylinder results in a movement of said at least one weight of at least the same distance of said movement of the hydraulic cylinder.
- 7. The device for attachment to a host of claim 1 further comprising:(d) a cable having a first end, said first end attached to either said at least one weight or said hydraulic cylinder; and (e) at least one pulley wherein said cable traverses said at least one pulley such that a movement of said hydraulic cylinder results in a movement of said at least one weight.
- 8. The device for attachment to a host of claim 1 wherein said hydraulic system is a closed system.
- 9. The device for attachment to a host of claim 1 further comprising:(d) a sensor which produces binary states such that when said weight is below a preselected height, said sensor will produce a first binary state and when said weight is lifted to said preselected height, said sensor will produce a second binary state.
- 10. The device for attachment to a host of claim 9 further comprising:(e) a least one timer including an input for receiving said binary states from said sensor, wherein when said timer receives said first binary state, said timer directs said valve to its said first position and when said timer receives said second binary state, said timer directs said valve to its said second position for a preselected period of time and thereafter, upon receiving said first binary state, said timer again directs said valve to its said first position.
- 11. The device for attachment to a host of claim 1 wherein said at least one regenerative type hydraulic cylinder includes a double cylinder arrangement.
- 12. The device for attachment to a host of claim 1 wherein said at least one regenerative type hydraulic cylinder includes a concentric double cylinder arrangement.
- 13. A system for ensuring proper positioning of a device for breaking a paved surface for attachment to a skid steer or backhoe including a hydraulic power supply conveying hydraulic fluid through a supply line and a return line, comprising:(a) a frame; (b) a hydraulic system including: (b)(i) a hydraulic cylinder having a rod; and (b)(ii) a valve having at least a first position and a second position; (c) a weight slidably retained in said frame, said weight being capable of travel within said frame in response to movement of said rod; (d) a ground contacting member attached to said frame; and (e) a sensor for sensing contact between the ground and said ground contacting member such that said sensor produces an output indicative of said contact, wherein, when said valve is in said first position, hydraulic fluid is directed from said supply line to said hydraulic cylinder thereby moving said weight to an upper position, wherein, when said valve is in said second position, hydraulic fluid is allowed to flow from said hydraulic cylinder thereby allowing said weight to fall to a lower position; and wherein, when said output indicates that said ground contacting member is not contacting the ground, said valve is directed to one of said first or second positions.
- 14. The system of claim 13 wherein said hydraulic cylinder includes a double cylinder arrangement.
- 15. The system of claim 13, further including:a cable having at least a first end wherein said first end is attached to said weight; and at least one pulley wherein said cable traverses said at least one pulley such that a movement of said hydraulic cylinder results in a movement of said weight of at least the same distance of said movement of the hydraulic cylinder.
US Referenced Citations (14)