1) Field of the Invention
The invention relates to a clamping system for tools, in particular a clamping system for clamping tools in a press brake or fold-bending machine.
2) Description of the Prior Art
A press brake has an elongate lower beam and upper beam which are parallel to each other and can be moved toward and away from each other. Tools with which plate steel can for instance be bent are clamped in the lower beam and upper beam. By placing a steel plate between the tools of the upper beam and lower beam and moving the upper beam and lower beam toward each other the steel plate is pressed down between the tools and deformed so that a bending takes place which depends on the form of the tool.
In the prior art the clamping of such tools takes place, among other ways, by a mechanical clamping by means of clamp plates. Such a clamp plate is a plate which can be secured on the upper beam or lower beam by a bolt. The tool is placed between this clamp plate and the beam, after which the bolt is tightened and the tool is fixedly clamped. The clamping by means of clamp plates is a simple construction, but the clamping takes time since each bolt must be tightened manually.
Another frequently used clamping method is clamping of the tool with a hydraulically operated positioning pin. The positioning pin is arranged in the clamping beam and protrudes into the groove of the clamping beam into which the tool is placed. The clamping beam is normally mounted on an upper beam or lower beam of the press brake, or integrated therein. The upper beam and/or the lower beam is displaceable here toward the other beam. A hydraulic pressure unit is placed behind the positioning pin. This can be a hydraulic cylinder, although a better solution is a bellows. Once the tool has been arranged in the beam a hydraulic pressure is built up, whereby the positioning pin is pressed into the groove and thereby clamps the tool fixedly in the beam. A considerable hydraulic pressure is necessary in such a clamping construction, since the tool is clamped directly by the hydraulic pressure via the positioning pin. It is therefore usual to provide an external hydraulic unit for such clamping systems so as to enable a sufficient supply of hydraulic pressure. In the case of a hydraulically driven press it would be possible per se to envisage use being made of the hydraulic system of the press itself for the purpose of operating the clamping system. This is usually impractical however, since this hydraulic system operates at very high pressures and pressure peaks will moreover often occur during the pressing.
The positioning pin can further be provided on the end protruding into the groove with a chamfering which co-acts with an optionally truncated V-shaped positioning groove in the side surface of the tool. When the positioning pin is pressed into the groove of the beam the chamfering of the pin will be pressed into the positioning groove. Owing to the inclining contact surface the tool will on the one hand be clamped fixedly by the positioning pin, but on the other also be pressed upward so that the tool is properly clamped and positioned in the groove of the beam.
In order to prevent the tools from falling out of the clamping beam during insertion or release, the tools can be provided with a safety catch. This safety catch engages in a recess in the clamping beam. This recess is usually a horizontal groove in the clamping beam. The safety catch can be operated so that the safety catch can be retracted in order to place the tool vertically into the groove of the clamping beam, after which the safety catch is extended again and the ridge protrudes into a horizontal groove of the clamping beam.
When the safety catch cannot be operated, the tools will have to be inserted horizontally from the side of the beam. This is the case for instance in so-called American style tooling. The beam here has a groove with a T-shaped or reverse L-shaped cross-section. This T-shaped or reverse L-shaped groove is made up of the above stated vertical groove and the horizontal groove, into which the safety catch protrudes. An example hereof is shown in the older, U.S. Pat. No. 6,928,852 of applicant.
As described, it is usual to drive the positioning pin by means of hydraulics. The advantage of hydraulics is that a great force can thereby be generated. A hydraulic clamping system can moreover be controlled in simple manner by the control of the machine. A drawback however is that a separate hydraulic unit is necessary for the purpose of operating the clamping system. As stated, in the case of a hydraulically driven machine this functionality can optionally be provided by extending the hydraulic system of the machine. Such a combination of functions is of course not possible in the case the machine is for instance electrically driven.
It is now the wish to provide a clamping system with which the tools can be efficiently clamped and positioned, but wherein the necessity for an external hydraulic unit is dispensed with. The clamping system is preferably electrical. The drawback of an electrical actuator for operation of the positioning pins is however that in its present form it takes up too much space.
The invention has for its object to provide a clamping system which meets the above stated requirements.
There are different options for obtaining a clamping force for clamping the tool in a clamping beam.
Firstly, a clamping force is possible on the basis of electromagnetism. A magnetic field is generated here by a coil arranged in the clamping beam. The metal body of the tool can then be attracted with this magnetic field. The thus generated clamping force depends particularly on the magnetic field to be generated.
Secondly, a clamping force can be obtained with piezoelectric elements, electrostrictive elements or magnetostrictive elements. Using such elements a very great clamping force can be obtained with a very small stroke.
Thirdly, it is possible to use memory metal in order to generate a force. The memory metal can be programmed such that it takes on a first form at a low temperature and a second form at a high temperature. A great force can be generated at the transition from the one form to the other.
Fourthly, a more conventional method of generating force is possible, for instance by means of an electric motor, the use of pneumatics or hydraulics. The force which can be thereby generated is relatively limited within the limits of the clamping device and without making use of a large external hydraulic or pneumatic unit.
The invention now has for its object to provide a clamping device with which the tools can also be clamped and positioned efficiently using one of the above stated mechanisms. This object is achieved with a clamping device for clamping a tool, which comprises a part which receives the tool, an actuated member, an engaging member to be brought into contact with the tool, and a transmission placed between the actuated member and the engaging member. By making use of a transmission either limited forces can be converted to a greater clamping force with an increase in the stroke required to generate the force, or a limited stroke with great force can be converted into a greater stroke with smaller force.
In a preferred embodiment of the clamping device according to the invention the actuated member is pneumatically driven. Use can thus be made of compressed air systems which are often already present in workplaces. In addition, a pneumatic drive is relatively clean due to the absence of liquids.
Conversely, it is also possible to envisage the actuated member being hydraulically driven. Owing to the presence of the transmission it is possible to suffice with a small hydraulic drive which can optionally be powered from the press brake itself.
In both cases the actuated member can comprise a cylinder/piston combination.
In an alternative embodiment of the clamping device according to the invention the actuated member is electrically driven. An electrical drive is compact and can be easily accommodated in the clamping device. The actuated member can here comprise for instance an electric motor or a piezoelectric element.
The transmission is preferably adapted to move the engaging member first relatively quickly and then more slowly toward the tool. The engaging member can thus be positioned quickly in the first instance, after which the development of the clamping force can then progress more gradually.
The clamping device is preferably self-braking. Once it has been clamped, the tool can thus be held in place substantially without exerting any force. This limits the energy consumption of the clamping device.
A structurally simple, compact and robust clamping device is obtained when the transmission comprises at least one wedge-shaped member.
For optimum generation of force it is recommended that the engaging member is displaceable in a first direction between a rest position clear of the tool and a clamping position engaging the tool, and the actuated member is displaceable in a second direction which encloses an angle with the first direction.
The direction of displacement of the wedge-shaped member here preferably lies substantially transversely of the direction of displacement of the engaging member. A large transmission ratio can thus be achieved.
In a structurally simple embodiment of the clamping device according to the invention the wedge-shaped member and the engaging member have co-acting contact surfaces, at least one of which has an at least partially straight progression.
Conversely, the wedge-shaped member and the engaging member can also have co-acting contact surfaces, at least one of which has an at least partially curved progression. In this manner a gradual build-up of force can be achieved, wherein the engaging member is first displaced relatively quickly with relatively little force, and latterly a greater force is developed wherein there is only little displacement. In this case the contact surfaces of the wedge-shaped member and the engaging member can advantageously take complementary forms so that they both contribute toward the desired displacement and build-up of force.
The contact surfaces of the wedge-shaped member and the engaging member are preferably formed such that they are self-braking. The clamping device can thus be given a self-braking form in simple manner.
The same effect can otherwise also be achieved when the contact surfaces have a number of straight segments with different angles of inclination.
Other combinations of displacement and build-up of force also become possible when the clamping device is further provided with at least one tumbler member placed between the wedge-shaped member and the engaging member.
An effective clamping device is obtained when the transmission comprises at least one lever. A desired transmission ratio can hereby be set in simple manner.
When the at least one lever forms part of a knee joint, wherein the actuated member acts on a central part of the knee joint, a high transmission ratio can be realized particularly at the end of a stroke.
For an optimal clamping of the tool it is recommended that the engaging member has a first surface which runs at an angle to its direction of movement and which co-acts with a second surface of the tool running at an angle to the clamping direction. “Clamping direction” is understood here to mean the direction in which the tool is positioned and clamping against placing surfaces of the clamping device. The tool can thus be pressed into the receiving part in desired manner by the engaging member.
The first surface of the engaging member then preferably has an angle of inclination other than the second surface of the tool, so that the tool can be urged into the clamping device.
The angles of the first and second surfaces of the engaging member and the tool are here advantageously chosen such that these surfaces are self-braking.
In order to prevent the tool falling out of the clamping beam when the clamping device is released, the tool preferably has at least one safety catch and the clamping device has at least one recess for receiving the safety catch.
The invention further relates to a press, in particular a press brake, which conventionally comprises a lower beam and an upper beam, wherein at least one of the beams is displaceable toward and away from the other beam, and wherein a clamping device as described above is arranged on or integrated into at least one of the beams.
The invention is now further elucidated on the basis of a number of embodiments, wherein reference is made to the accompanying drawing, in which corresponding components are designated with the same reference numerals and in which:
In order to activate positioning pin 4 and produce sufficient force a transmission, here in the form of a lever 7, is provided behind positioning pin 4. With this lever 7, the larger part of which is situated here above a pivot shaft 11, a relatively small force f can be converted into a much greater force F in the opposite direction for fixedly clamping tool 3 by means of positioning pin 4. The relatively small force f could for instance be produced by an electromagnet, a screw spindle driven by an electric motor, a pneumatic cylinder and the like.
The engaging member, once again embodied as positioning pin 4, is activated in this embodiment by a transmission in the form of a knee mechanism which consists of a sliding block 8, a first rod 9 and a second rod 10. Sliding block 8 lies against positioning pin 4. First rod 9 is connected pivotally at one end to sliding block 8, while the other end is pivotally connected to second rod 10 via pivot shaft 11. Second rod 10 is in turn mounted pivotally on clamping beam 1 via pivot shaft 12.
When a relatively small force f is again now exerted on pivot point 11 or a moment M on pivot point 12, knee mechanism 8, 9, 10 will then extend and press positioning pin 4 into receiving space 2. As positioning pin 4 approaches its end position protruding into receiving space 2, and knee mechanism 8, 9, 10 hereby approaches its straightened position, an increasingly greater force F will here be exerted on positioning pin 4.
The displacement of wedge 13 can for instance take place here by means of a driven screw spindle, although preferably by means of a pneumatic cylinder.
Since tool 3 is in the first instance not yet fully positioned in receiving space 2, the lower surface 31 of filler part 30 preferably has a smaller angle than the inclination of surface 6 in the positioning groove, which typically amounts to about 45□. Tool 3 is hereby lifted during sliding in of filler part 30. Edge 32 of filler part 30, which can optionally also be chamfered or rounded off, will here slide along the inclining surface 6 of the positioning groove.
Once filler part 30 has been pushed into the positioning groove with surface 6, and tool 3 is thereby positioned in receiving space 2 in clamping beam 1, the desired clamping force can be generated using pressure element 33. Since tool 3 already lies against the walls of the groove in receiving space 2 after sliding in of filler part 30, it is not necessary for pressure element 33 to perform a large stroke. A piezo-element is in such a case a suitable choice for pressure element 33, since such a piezo-element can generate a great force with a relatively small deformation.
In this embodiment of the clamping device, wherein as stated no separate transmission is present, the displacement of filler part 30 into the positioning groove is in fact separate of the pressing of filler part 30 for the purpose of clamping tool 3.
On the basis of the embodiments of
It is however not possible in the shown embodiments to make the insertion angle of filler part 30, 34 equal to the angle of inclination of surface 6 of the positioning groove, since tool 3 will not immediately be fully positioned in receiving space 2 of clamping beam 1. In another embodiment it is possible to pull and position tool 3 into receiving space 2 by means of a magnet (
The displacement of filler part 40 takes place in this embodiment with a transmission in the form of a vertically displaceable wedge 44, which engages with a wedge surface 14 on a chamfered end surface 43 of filler part 40. With a suitable ratio of the angle of wedge surface 14 and the angles α and β the relatively small force f which a force generator, such as an electric motor or a pneumatic jack, exerts on wedge 44 is converted into a greater clamping force on tool 3.
If angles α and β were substantially identical, a fully form-fitting locking of the tool would be obtained in
As a result of the friction forces that are present a form-fitting locking is also possible when the difference between α and β is small. Filler part 40 is then in fact self-braking. This depends on the chosen materials, lubrication and vibrations in the machine.
In order to obtain a guaranteed clamping it is possible to still generate sufficient friction through the choice of the angle of inclination of wedge 44, whereby a form-fitting locking is possible. Conversely, it is possible to continue exerting a small force f in order to guarantee the locking of the tool.
In a preferred embodiment of clamping device 1 (
The pairs of wedge surfaces 14A, 14B and 45A, 45B co-act here so as to convert a vertical displacement with a substantially constant speed of the pneumatically driven, wedge-shaped transmission 13 into a horizontal displacement of wedge-shaped engaging member 4 at two different speeds. During a first part of the movement, when the relatively strongly inclining wedge surfaces 14A, 45A are mutually engaging, engaging member 4 is pressed at relatively high speed into the positioning groove of tool 3. During the latter part of the movement the relatively lightly inclining wedge surfaces 14B, 45B are mutually engaging, and the speed at which engaging member 4 is pressed into the positioning groove becomes much lower. A great force is however exerted here, which presses surface 42 of engaging member 4 against surface 6 of the positioning groove. Tool 3 is thus clamped between surface 42 of engaging member 4 and upper surface 57 and a side surface 58 of receiving space 2.
The angle of inclination of these wedge surfaces 14B, 45B is chosen here such that the relative sliding movement is self-braking and a form-fitting connection is in fact so created. In the clamped situation the pneumatically driven piston 50 need not therefore exert any, or hardly any, force on transmission 13 and engaging member 4, thereby limiting energy consumption. The self-braking character of the clamping device is further reinforced by a stiff insert 46, for instance of material used in brakes, in surface 42 of engaging member 4.
Insert 46 can also take the form of a piezoelectric element which can generate an additional clamping force. It is also possible to envisage insert 46 being manufactured from a slightly softer material than that of engaging member 4 and tool 3, for instance a soft metal or a hard plastic. Insert 46 can thus serve to compensate small differences in the position of two adjacent tools and so ensure a uniform clamping.
In the shown embodiment tool 3 is otherwise also provided with one or more safety catches 51 which engage in a recess 52 in clamping beam 1. Each safety catch 51 is biased to its protruding position by spring pressure and can be retracted manually or by operating an actuator.
In order to clamp a tool 3 in clamping device 1 compressed air is introduced in this example into cylinder 53 via an opening 54, whereby piston 50 and wedge-shaped transmission 13 are pressed downward. In order to relieve the clamping the piston 50 and transmission 13 must be moved upward again. Due to the self-braking or form-fitting character of the clamping a release force must be exerted directly on transmission 13 for this purpose. In this embodiment compressed air is introduced to this end into cylinder 53 via an opening 56 below piston 50. Piston 50 and wedge-shaped transmission 13 are thus pressed upward, whereby engaging member 4 can move to the right in the drawing when tool 3 is pulled downward out of receiving space 2. It is also possible to envisage engaging member 4 being moved to the right by a spring (not shown here) which engages on a heel 61 thereof. Tool 3 can otherwise only be removed after safety catch(es) 51 is/are retracted. Openings 54, 56 for the feed of compressed air to cylinder 53 are each connected to a conduit received in clamping beam 1. These conduits are in turn connected by means of connections 47, 55 to a source of compressed air, for instance an annular pneumatic conduit present in most workplaces and factories.
This embodiment of clamping device 1 could otherwise also be embodied hydraulically without great structural changes.
In a variant of clamping device 1 the engaging member 4 is not slidable in the clamping beam but is connected to a pivot shaft 63 via a pivot arm 62 (
In an alternative embodiment of a magnetic clamping device the magnets 59, 60 are not arranged in clamping beam 1 but in tool 3 (
It is otherwise recommended to properly insulate magnets 59, 60 in tool 3 in order to prevent tool 3 also functioning as a magnet outside clamping beam 1.
Instead of generating a clamping force by means of magnetic attraction, this force could also be generated by the same magnet poles repelling each other. A clamping device similar to that shown in
In the embodiments of the clamping device based on (electro) magnetism it is otherwise possible to dispense with the use of a transmission.
The invention thus makes it possible, using a relatively clean and compact force-generating device such as a pneumatic jack or an electric motor, to generate great forces which forces hold a tool fixedly in a clamping beam of a press brake in reliable manner. It is thus possible to dispense with the use of a large external hydraulic unit. Even when the drive of the clamping device takes place by hydraulic means, it is after all possible by applying the transmission to suffice with relatively small amounts of hydraulic fluid and relatively low pressures, for which purpose use can be made of the hydraulic system of the press brake.
Although the invention is elucidated above on the basis of an embodiment, it will be apparent that it is not limited thereto but can be varied in numerous ways. The scope of the invention is defined solely by the following claims.
Number | Date | Country | Kind |
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2002198 | Nov 2008 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/NL2009/000216 | 11/11/2009 | WO | 00 | 6/29/2011 |
Publishing Document | Publishing Date | Country | Kind |
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WO2010/056110 | 5/20/2010 | WO | A |
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