This application claims the priority of European patent document 07405314.1, filed on Oct. 19, 2007, the subject matter of which is incorporated herein by reference in its entirety.
The invention relates to a device for collecting printed sheets into non-bound book blocks along a horizontal feed section, including a conveying arrangement with a circulating traction device. The device also includes successively mounted and spaced apart conveying elements for accommodating the printed sheets. The printed sheets are arranged on the circulating traction device. Above-positioned feed devices for the printed sheets are also provided which are mounted successively in the conveying direction along the traction device. The conveying elements, which are guided in at least one feed region for the printed sheets, are embodied as support surfaces for the collected, stacked sheets. The support surfaces have an end stop at the front end in the circulating or conveying direction and the end stop extends transverse to the conveying direction.
Collecting devices of the aforementioned type are used in industrial bookbinding operations for collecting printed sheets into loose stacks (book blocks). In the process, the various printed sheets are collected in a predetermined sequence and are then transferred to a different machine for the further processing, for example to a perfect binder, where they are bound to form unfinished books, catalogs, brochures, or similar printed products. The collecting devices disclosed in some references are provided with a conveying arrangement consisting of a circulating traction device with uniformly spaced-apart conveying elements mounted thereon. Feed devices are positioned along the conveying arrangement, which generally feed respectively one printed sheet to the conveying elements of the conveying arrangement during each operating cycle. The conveying elements are essentially embodied as supports onto which the printed sheets are deposited with their flat sides down or on which they are stacked and are provided with an end stop positioned perpendicular to the support surface, which is designed for aligning the sheets. A defined type of printed sheets is stored in each feed device, of which respectively one is supplied to the conveying elements passing by, so that when reaching the end of the conveying arrangement the conveying elements carry loose book blocks composed of individual sheets.
European patent document 1 726 552 A1 discloses an apparatus, designed to be used for processing printed sheets, which is provided with conveying elements having a wall at the front end in conveying direction and support surfaces that are slanted toward this wall, at least in the region of the conveying or feed section. The angle β formed by the conveying direction L and the slanted support surface is smaller than the feed angle α between the conveying direction L and the feed direction F of the feed devices. This type of arrangement is based on the idea of positioning the printed sheets, which are supplied by the feed devices from above and at an angle in a downward direction, in approximately the same slanted position on the support surfaces of the conveying elements.
Tests carried out with this type of arrangement have shown, however, that positioning the surfaces of the conveying elements at a slant does not work if the weight of the individual printed sheets to be collected differs considerably. For example, if a more light-weight sheet is supplied to the support surface and a relatively heavy printed sheet is then pushed on top of this sheet, the heavier sheet pushed on top can displace the sheet underneath in the region along the end stop because of the frictional engagement.
This problem cannot be corrected, not even with an embodiment as disclosed in International Patent Application Publication No. WO 2007/085101 A1, which stipulates that the support surfaces of the conveying elements driven along a circular path must be embodied to be at an angle in the conveying direction, at least in the feed region for the printed sheets, or must be placed at an angle. However, it is possible that the slanted position of the conveying element support surfaces may help the movement of the printed sheets into the conveying elements.
European patent document 1 726 552 A1 and International Patent Application Publication No. WO 2007/085101 A1 obviously proceed on the assumption that the feeding, collecting, and aligning of the printed sheets on the support surfaces of the conveying elements can be aided by positioning these at an angle. This opinion is incorrect because experience has shown that the printed sheets cannot be reliably aligned and collected on the slanted support surfaces of the conveying elements, such that they rest thereon.
It is therefore an object of the present invention to create a device of the aforementioned type, which permits a secure aligning of the printed sheets along the side edge in front, as seen in conveying direction, regardless of the condition of the printed sheets. The present invention takes a different and surprising path by making it possible to pick up all types of printed sheets, while aligned, and to transfer these reliably to the following processing station.
The above and other objects are accomplished according to an aspect of the invention wherein there is provided, a device for collecting printed sheets into non-bound book blocks along a horizontal feed section, comprising: a conveying arrangement including a circulating traction device; a plurality of feed devices arranged above and successively along the conveying arrangement to feed printed sheets; a plurality of conveying elements arranged on the traction device in spaced apart succession in a conveying direction of the conveying arrangement, each conveying element including a support surface to support collected, stacked printed sheets received from the feed devices and an end stop coupled to a front of the support surface as seen in the conveying direction, positioned perpendicular to the support surface and transverse to the conveying direction, the conveying elements are guided at least while in a feed region of the respective feed devices for the printed sheets and the support surfaces of the conveying elements are aligned parallel to the conveying direction on the feed section; and a holding down device located at a downstream end in the conveying direction of the feed region of each of the feed devices for the printed sheets, the holding down device holding down and guiding the book block from above while conveyed on the conveying element.
The present invention will be more readily understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
Referring to
The conveying elements 5 include a support surface 9 for the stacked printed sheets 12, as well as an upright positioned end stop 11 that extends transverse to the conveying direction F. The end stop 11 is embodied on the front end 10 in the circulating or conveying direction F of the support surface 9. On the feed section 3, the support surfaces 9 of the conveying elements 5 may be aligned at least approximately parallel to the conveying direction F. The printed sheets 12 that are supplied by the conveying arrangement 6 may be deposited on the support surface or in the conveying elements 5 with a speed that exceeds the speed of the conveying arrangement 6. As a result, the printed sheets 12 impact in the feed region 8 with the end stop 11 or they are aligned against the end stop 11.
A holding down device 13 is respectively arranged at the downstream end 14, as seen in conveying direction F, of the feed region 8, wherein this holding down device accompanies and acts upon the printed sheets 12 from above and extends at least nearly to the feed region 8 of the feed device 7 that follows in the conveying direction F (see
To minimize the frictional forces between the book blocks 2 and the belt 17, the outer surface 18 may be embodied to be smooth. To compensate for the thickness tolerances of the non-bound book blocks 2 in the conveying elements 5, the holding down device 13 may be pressed with a variable force against the book blocks 2. This force can be generated with the aid of springs 28 or with pneumatic cylinders. During the collecting operation, the book blocks 2 increase in thickness with each supplied printed sheet 12. To compensate for these thickness differences, a spacing “d” between the support surfaces 9 and the holding down device 13 is changeable, meaning the height of the holding down device 13 or the support surface 9 of the conveying element 5 can be adjusted.
In
According to an alternative embodiment shown in
An additional holding down device 29, which is controlled and moves along with the conveying elements 5, can hold a book block 2 against the support surface 9 if the clamp 20 is opened and can thus prevent a displacement of the book blocks 2 or parts thereof. The intention is to press the holding down device 29 with a spring force against the support surface 9, wherein the holding down device 29 can be activated with analog devices such as the ones described for controlling the clamps 20, but not shown herein. However, it is not absolutely necessary for the holding down devices 29 to be attached to the conveying elements 5. It is furthermore conceivable to attach these devices to a system, moving synchronously along with the conveying elements 5, e.g. to a circulating traction device.
It will be understood that the above description of the present invention is susceptible to various modifications, changes and adaptations, and the same are intended to be comprehended within the meaning and range of equivalents of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
07405314 | Oct 2007 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
1192561 | Reiser | Jul 1916 | A |
3664655 | McCain et al. | May 1972 | A |
4494742 | Guenther et al. | Jan 1985 | A |
4588179 | Gutierrez | May 1986 | A |
4981291 | Honegger et al. | Jan 1991 | A |
5716190 | Rathert | Feb 1998 | A |
5876029 | Wright et al. | Mar 1999 | A |
5887863 | Hollenstein et al. | Mar 1999 | A |
7547008 | Belanger | Jun 2009 | B2 |
7588239 | Marcinik et al. | Sep 2009 | B2 |
20050184441 | Munneke | Aug 2005 | A1 |
Number | Date | Country |
---|---|---|
337 315 | Oct 1989 | EP |
1 726 552 | Nov 2006 | EP |
1 918 232 | May 2008 | EP |
WO-2007085101 | Aug 2007 | WO |
Number | Date | Country | |
---|---|---|---|
20090224457 A1 | Sep 2009 | US |