TECHNICAL FIELD
This invention relates to a device for continuously and concentrically transporting at a high speed documents of different width through a passageway in a document validator.
BACKGROUND OF THE INVENTION
When a valuable document such as a bill, valuable security or coupon is inserted into a passageway of a document validator, a conveyor device automatically transports the document along the passageway after the document is aligned (centered) with the passageway so as to bring a longitudinal central line of the document in register with a longitudinal central line of the passageway. A validation sensor is provided at a predetermined location in the passageway to detect physical features such as optical or magnetic features of prescribed areas in the transported document. To align the inserted documents of different width with the passageway leads to exact detection of physical features in correct areas of the document by validation sensor.
For example, a document validator disclosed in Patent Document 1 mentioned below has a centering device that comprises guide rollers in contact to a conveyor belt for transporting an inserted bill along a passageway and movable between the contact position and spaced position away from conveyor belt, and a pair of pinch jaws of channel-shaped section moved toward each other to grip opposite sides of bill in passageway so that pinch jaws make a longitudinal central axis of bill come coaxial with longitudinal central axis of passageway. When centered, bill produces extremely increased resistance against the buckling by pinch jaws due to stiffness of bill, and therefore, a rotor of a centering motor arrives at a power-swing damping or slippage to forcibly hinder further rotation of centering motor when increased resistance over a predetermined level is applied to centering motor. At the moment, operation of centering motor is ceased to stop movement of pinch jaws. Then, centering motor is driven in the adverse direction to return pinch jaws away from bill to the original outermost position, and guide rollers are returned from the separated position to the contact position to bring guide rollers into contact to bill which are therefore further inwardly moved along passageway to detect authenticity of bill by a validation sensor.
- [Patent Document 1] Japanese Patent Disclosure No. 2005-115811
PROBLEM TO BE SOLVED BY THE INVENTION
Document validator of Patent Document 1 is operated in accordance with the sequence comprising the steps of: firstly after stopping once forward movement of the inserted bill along passageway, guide rollers are removed away from bill and a pair of pinch jaws are moved closer to each other for centering of bill; after bringing central axis of bill into alignment with central axis of passageway, pinch rollers are separated from each other; guide rollers again come into contact to bill to transport it further inwardly of passageway; and validation sensor is used to validate bill within passageway. Thus, the prior art document validator disadvantageously represents a longer processing time and delay in validating authenticity of bills because from insertion to validation of bill, it needs several motions inclusive of transportation and its stoppage of bill, removal of guide rollers from bill, access of pinch jaws each other, centering operation by pinch jaws, separation of pinch jaws, and repetitive contact of guide rollers to bill.
Accordingly, an object of the present invention is to provide a device for continuously centering and transporting documents of different width through a passageway at a high rate.
SUMMARY OF THE INVENTION
The device for concentrically transporting documents according to the present invention comprises: a pair of opposed rotators (131, 132) rotatably mounted on the opposite sides of a passageway (11) to move rotators (131, 132) in the transverse direction to a longitudinal direction of passageway (11), a centering motor (30) for moving rotators (131, 132) in the transverse direction towards each other when a document (70) is disposed on passageway (11) between rotators (131, 132) to grasp the opposite sides of document (70) between rotators (131, 132) and then moving rotators (131, 132) away from each other, and a drive motor (20) for rotating rotators (131, 132) in the counter directions at the same rate of rotation when centering motor (30) moves rotators (131, 132) towards each other to convey inwardly of passageway (11) document (70) grasped between rotating rotators (131, 132).
When moved document (70) is grasped between rotating rotators (131, 132), at the moment of the grasp, a central line (C) of document (70) is automatically brought into alignment with a central line (G) of passageway (11). At the same time, document (70) is grasped by opposed rotators (131, 132) rotating in the adverse directions each other while document (70) is deformed into an arcuate shape against its own elasticity, and so, rotational force of rotators (131, 132) applied to document (70) serves to flip or flick document (70) at an accelerated rate further inwardly of passageway (11) in the tangential direction of outer periphery in rotators (131, 132) in contact to opposite sides of document (70). In this way, the device can, continuously and at a high speed, transport, grasp, center and flip document (70) further inwardly of passageway (11) by rotating opposed rotators (131, 132) to accelerate speed in transportation for processing document (70) in a document validator incorporated with the device.
EFFECT OF INVENTION
The device can validate a plurality of documents at a high rate of speed and with high accuracy through rapid alignment and transportation of document.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1 A perspective view of a bill validator incorporated with the device of this invention;
FIG. 2 A side elevation view of the bill validator shown in FIG. 1;
FIG. 3 A perspective view of the bill validator shown in FIG. 1 with an opened upper cabinet and an opened upper unit to show a discharge device;
FIG. 4 A sectional view of an introduction device in the bill validator;
FIG. 5 A sectional view of the bill validator indicating intake rollers in the operative position in contact to a bill;
FIG. 6 A sectional view of the introduction device indicating a bracket in the operative position;
FIG. 7 A sectional view of the introduction device indicating a retard roller;
FIG. 8 A sectional view of the bill validator indicating intake rollers in the inoperative position;
FIG. 9 A sectional view of the introduction device indicating the bracket in the inoperative position;
FIG. 10 A perspective view of a conveyor without a rotation bracket;
FIG. 11 A perspective view of the conveyor without the introduction device, a passageway and a transmission device for a pair of opposed rollers shown in FIG. 10;
FIG. 12 A perspective view showing an interlocked configuration of the transmission device and a centering device;
FIG. 13 A bottom perspective view of the transmission and centering devices;
FIG. 14 A plan view of a pair of opposed rollers in the farthest positions;
FIG. 15 A plan view of a pair of opposed rollers in the nearest positions;
FIG. 16 A perspective view of a centering device;
FIG. 17 A bottom perspective view of the centering device;
FIG. 18 A sectional view of a transport device in the farthest positions taken along a line XVIII-XVIII in FIGS. 10 and 11;
FIG. 19 A sectional view of the transport device indicating a bill of one side edge in contact to one of opposed rollers;
FIG. 20 A sectional view of the transport device indicating the bill centered by the opposed rollers;
FIG. 21 A sectional view taken along a line XXI-XXI in FIG. 19;
FIG. 22 An electric circuit diagram of the bill validator shown in FIG. 1;
FIG. 23 A flow chart indicating an operational sequence of the bill validator shown in FIG. 1;
FIG. 24 An additional flow chart indicating an additional operational sequence following that shown in FIG. 23;
FIG. 25 A further flow chart indicating a further operational sequence following that shown in FIG. 24;
FIG. 26 A plan view of another embodiment according to the present invention utilizing a pair of opposed belts in lieu of opposed rollers;
FIG. 27 A plan view of a further embodiment according to the present invention without auxiliary rollers.
EXPLANATION OF SYMBOLS
(1) . . . a conveyor, (2) . . . a bottom cabinet, (3) . . . a cover, (4) . . . an upper cabinet, (4a) . . . an upper outlet, (4b) . . . an upper tray, (4c) . . . a notch, (4d) . . . a lower outlet, (4e) . . . a lower tray, (4f) . . . dents, (5) . . . a bill inlet, (5a) . . . an inlet tray, (6) . . . an open button, (7) . . . an introduction device, (7a) . . . an upper unit, (7b) . . . a lower unit, (8) . . . a transport device, (8a) . . . a rotary bracket, (9) . . . a rear passageway, (9a) . . . a deflector, (10) . . . a discharge device, (11) . . . a front passageway, (12) . . . bearing blocks, (12c, 12d) . . . pedestals, (131) . . . opposed rollers (opposed rotators), (132) . . . opposed belts (opposed rotators), (13c) . . . a first final gear, (13d) . . . a second final gear, (13e) . . . a first auxiliary roller, (13f) . . . a second auxiliary roller, (14) . . . a transmission device, (15) . . . a centering device, (16a to 16c) . . . drive belts, (17) . . . a drive roller, (18a to 18h) . . . intervenient rollers, (19) . . . a drive gearing, (20) . . . a drive motor, (21) . . . an intake motor, (21a) . . . a pinion, (22) . . . a shutter, (23) . . . a gear train, (23a to 23l) . . . first to twelfth gears, (24) . . . a feed roller, (25) . . . an intake roller, (26) . . . a retard roller, (27) . . . a bracket, (27a) . . . a main drive gear, (27b) . . . an intermediate gear, (27c) . . . a follower gear, (28) . . . an actuator, (29) . . . a linkage, (30) . . . a centering motor, (31) . . . a pinion, (32) . . . an intermediate large gear, (33) . . . an intermediate small gear, (34) . . . a shaft gear, (35) . . . a feed shaft, (36) . . . a release shaft, (36a) . . . a centering gear, (37) . . . a large gear, (38) . . . a small gear, (39, 40) . . . bevel gears, (41) . . . a drive gear, (42) . . . a first epicyclic gear train (a power divider), (43) . . . a second epicyclic gear train (a power divider), (44) . . . a first control gear train, (45) . . . a second control gear train, (46) . . . a first sun gear, (47) . . . a second sun gear, (48) . . . a first epicyclic gear, (49) . . . a second epicyclic gear, (50) . . . a first link, (51) . . . a second link, (52) . . . a first final link, (53) . . . a second final link, (60) . . . a control device, (61) . . . an intake sensor, (62) . . . a centering finish sensor, (63) . . . an intake finish sensor, (64) . . . a validation sensor, (65) . . . a validation finish sensor, (66) . . . an upper outlet sensor, (67) . . . a lower outlet sensor, (70) . . . a bill, (81) . . . a conveyor roller, (82) . . . a conveyor belt, (83) . . . a pinch roller,
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the bill validator incorporated with the device according to the present invention will be described hereinafter in connection with FIGS. 1 to 27 of the drawings. In the description herein, a “bill” denotes a “document” which however may include a bill, a coupon, a valuable security, a ticket, a card or any other valuable document or paper to be prevented forgery.
As shown in FIGS. 1 and 2, the bill validator in this embodiment comprises a bottom cabinet 2 attached to a bottom of a conveyor 1 shown in FIG. 3, a cover 3 attached at an upper portion of bottom cabinet 2 for covering a back side of conveyor 1, and an upper cabinet 4 attached to conveyor 1 to rotate upper cabinet 4 over conveyor 1 so as to open and close relative to bottom cabinet 2 and cover 3. A bill inlet 5 is formed on and over front walls of upper cabinet 4 and cover 3, and a release button 6 (FIG. 2) is provided at a rear wall of cover 3. Not shown in detail, but release button 6 is pressed to unclasp a latch not shown to open upper cabinet 4 from cover 3. Upper cabinet 4 comprises an upper outlet 4a for discharging a bill decided as genuine, an upper tray 4b connected to upper outlet 4a for receiving a bill discharged from upper outlet 4a, an opening 4c formed in a part of upper tray 4b, a lower outlet 4d for discharging a bill decided as false, a lower tray 4e connected to lower outlet 4d for receiving a bill discharged from lower outlet 4d, a pair of dents 4f formed on opposite sides of lower tray 4e, and a display control panel 4g provided on upper cabinet 4 over bill inlet 5 and having an LCD (liquid crystal display) and manual operation buttons. As shown in FIG. 5, an introduction device 7 comprises an upper unit 7a attached under upper cabinet 4 to open and close upper unit 7a by a link device 7c shown in FIG. 10 relative to a lower unit 7b secured to bottom cabinet 2.
As seen in FIGS. 3 and 5, conveyor 1 comprises introduction device 7, a transport device 8 and a discharge device 10. Introduction device 7 comprises an intake roller 25 movable between the lower operative position shown in FIG. 6 and the upper inoperative position. When introduction device 7 is in the operative position shown in FIG. 6, intake roller 25 is maintained urged on an intake sensor 61 disposed beneath intake roller 25 to grasp bill 70 inserted into bill inlet 5 between intake roller 25 and intake sensor 61 and to thereby introduce bill 70 into inside of introduction device 7. When introduction device 7 is in the inoperative position shown in FIG. 9, intake roller 25 is maintained upwardly away from intake sensor 61 to stop conveyance of bill 70. Transport device 8 serves to align a central line of bill 70 fed by introduction device 7 with a central line of a front passageway 11 and further transport bill 70. Discharge device 10 conveys further inside of conveyor 1 bill 70 fed from transport device 8 along a rear passageway 9. Conveyor 1 comprises a control device 60 (FIG. 22) for controlling operations of introduction device 7, transport device 8 and discharge device 10.
As is apparent from FIG. 4, introduction device 7 comprises an intake motor 21, a pinion 21a mounted on a rotation shaft of intake motor 21, a shutter 22 shown in FIG. 6 that can control insertion of an additional bill from bill inlet 5, a gear train 23 made up of first to twelfth gears 23a to 23l for sequentially transmitting drive power of pinion 21a, a feed roller 24 drivingly connected to intake motor 24 through first to sixth gears 23a to 23f and eighth and tenth gears 23h to 23j for rotation of feed roller 24 integrally with tenth gear 23j, an intake roller 25 drivingly connected to feed roller 24 through intermediate gear 27b shown in FIG. 6, a retard roller 26 drivingly connected to intake motor 21 through first to fifth gears 23a to 23e and seventh gear 23g in gear train 23 for integral rotation of retard roller 26 and seventh gear 23g so that retard roller 26 arrives at a power-swing damping to rotate in the adverse direction upon contact to feed roller 24, a bracket 27 shown in FIG. 6 for supporting a main drive gear 27a rotatable in unison with tenth gear 23j, an intermediate gear 27b meshed with main drive gear 27a and a follower gear 27c meshed with intermediate gear 27b, an actuator 28 for moving bracket 27 between the operative position shown in FIG. 6 and the inoperative position shown in FIG. 9, a linkage 29 for drivingly connecting bracket 27 and actuator 28, and an intake sensor 61 for detecting insertion of bill 70 into bill inlet 5. Bracket 27 also rotatably supports a feed roller 24 mounted on main drive gear 27a, an intake roller 25 mounted on follower gear 27c and an intermediate gear 27b. During forward (clockwise) rotation of intake motor 21, rotation force from pinion 21a is transmitted to twelfth gear 231 through first to sixth gears 23a to 23f, eighth and eleventh gears 23h, 23k in gear train 23 to rotate shutter 22 together with twelfth gear 231 in the clockwise arrowed direction of FIG. 6 so that shutter 22 closes bill inlet 5 to inhibit insertion of a subsequent bill through bill inlet 5. Upper unit 7a supports shutter 22, eighth to twelfth gears 23h to 23l of gear train 23, feed roller 24, intake roller 25, bracket 27, actuator 28 and linkage 29, and lower unit 7b supports intake motor 21, first to seventh gears 23a to 23g in gear train 23, retard roller 26 and intake sensor 61. Optical sensors such as photo-couplers are used in intake sensor 61 to optically detect existence of bill 70.
As illustrated in FIG. 5, discharge device 10 comprises a single drive motor 20, a power transmission device made up of a drive roller 17 and first to eighth intervenient rollers 18a to 18h around which drive belts 16a to 16c are wound as shown in FIGS. 10 and 11 and a drive gearing 19, a plurality of convey rollers 81 and convey belts 82 for transporting bill 70 along rear passageway 9, and a plurality of pinch rollers 83 urged toward plurality of convey rollers 81 and convey belts 82 to grasp bill 70 therebetween. Drive motor 20 serves to rotate a plurality of convey rollers 81 in discharge device 10 through drive belts 16a to 16c, first to eighth intervenient rollers 18a to 18h and drive gearing 19, utilizing rotation of drive roller 17 mounted on a rotation shaft directly connected to a rotor in drive motor 20. Also, drive motor 20 works to drive transmission device 14 in transport device 8 to rotate opposed rollers 131 as opposed rotators. Arranged along rear passageway 9 are a validation sensor 64, a deflector 9a, a validation finish sensor 65, an upper outlet sensor 66 and a lower outlet sensor 67. Validation sensor 64 comprises a plurality of optical and magnetic sensors not shown for converting optical and magnetic features of bill 70 moving through rear passageway 9 into electric detection signals to control device 60 shown in FIG. 22. A deflector 9a shown in FIGS. 5 and 8 is resiliently urged in the counterclockwise direction by a built-in bias-spring not shown to bring deflector 9a into contact to an outer (left) surface of rear passageway 9. When bill 70 is moved along rear passageway 9 toward an upper outlet 4a, bill 70 forcibly rotates deflector 9a in the clockwise direction against resilient force of bias-spring so that deflector 9a rotates inwardly (rightward) of rear passageway 9 to pass bill 70 by deflector 9a. All of validation finish sensor 65, upper and lower outlet sensors 66, 67 comprise optical sensors such as photo-couplers to detect passage of a trailing edge of bill 70.
As is apparent from FIGS. 10 to 17, transport device 8 comprises first and second bearing blocks 12a, 12b collectively referred to as “bearing blocks 12”, first and second opposed rollers 13a, 13b collectively referred to as “opposed rotators 131” rotatably supported on respectively first and second bearing blocks 12a, 12b, a transmission device 14 for drivingly connecting drive motor 20 to first and second rollers 13a, 13b, and a centering device 15 for moving first and second bearing blocks 12a, 12b toward and away from each other transversely or perpendicularly to a longitudinal direction of front passageway 11. Bearing blocks 12 each have a channel-shaped section and are disposed on the opposite sides of front passageway 11 for movement of bearing blocks 12 toward and away from each other at right angle to the lengthwise direction of front passageway 11. As shown in FIGS. 3, 5 and 8, a rotation bracket 8a is provided over front passageway 11 and bearing blocks 12; an centering finish sensor 62 is arranged at an inlet end of rotation bracket 8a for detecting passage of a trailing edge of centralized bill 70; and an intake finish sensor 63 is located at an outlet end of rotation bracket 8a for detecting passage of a leading edge of bill 70 moved to the rear of front passageway 11. Centering and intake finish sensors 62, 63 may each comprise an optical sensor such as a photo-coupler. As seen in FIGS. 14 and 15, a pair of first auxiliary rollers 13e before and behind first opposed roller 13a are rotatably supported on first bearing block 12, and likewise, a pair of second auxiliary rollers 13f before and behind second opposed roller 13b are rotatably supported on second bearing block 12 to bring first and second auxiliary rollers 13e and 13f into contact to side edges of bill 70 before and behind first and second opposed rollers 13a and 13b to thereby prevent tilt of central axis C of bill 70 relative to central axis G of front passageway 11. Opposed rollers 13a and 13b each have an outer surface roughened or coated with for example elastic rubbery resin to strengthen frictional or gripping force by outer surface to side edges of bill 70.
As shown in FIGS. 12 to 15, transmission device 14 comprises a drive gear 41 rotated by drive motor 20, a first epicyclic gear train 42 for transmitting drive power from drive gear 41 to first opposed roller 13a, and a second epicyclic gear train 43 for transmitting divided drive power from first epicyclic gear train 42 to second opposed roller 13b. In other words, first and second epicyclic gear trains 42, 43 provide a drive power divider for splitting rotational force from drive gear 41 between first and second opposed rollers 13a and 13b. First epicyclic gear train 42 comprises a first control gear train 44 that has a first main gear 44a meshed with drive gear 41 and a first follower gear 44b rotated integrally with a first main gear 44a only in the arrowed direction in solid lines, a first sun gear 46 meshed with first follower gear 44b of first control gear train 44, a first epicyclic gear 48 engaged with first sun gear 46 and first final gear 13c to rotate first epicyclic gear 48 about first sun gear 46, a first link 50 for linking rotation shafts of first sun gear 46 and first epicyclic gear 48 to rotate first link 50 about rotation shaft of first sun gear 46, and a first final link 52 (FIGS. 14 and 15) for linking rotation shafts of first epicyclic gear 48 and first final gear 13c to rotate first final link 52 about rotation shaft of first epicyclic gear 48. First final gear 13c may rotate integrally with first opposed roller 13a. Second epicyclic gear train 43 comprises a second control gear train 45 that has a second main gear 45a meshed with drive gear 41 and a first follower gear 44b rotated integrally with a second main gear 45a only in the arrowed direction in dotted lines, a second sun gear 47 meshed with second follower gear 45b of second control gear train 45, a second epicyclic gear 49 engaged with second sun gear 47 and second final gear 13d to rotate second epicyclic gear 49 about second sun gear 47, a second link 51 for linking rotation shafts of second sun gear 47 and second epicyclic gear 49 to rotate second link 55 about rotation shaft of second sun gear 47, and a second final link 53 (FIGS. 14 and 15) for linking rotation shafts of second epicyclic gear 49 and second final gear 13d to rotate second final link 53 about rotation shaft of second epicyclic gear 49. Second final gear 13d may rotate integrally with second opposed roller 13b.
During operation of transmission device 14 shown in FIG. 12, when drive motor 20 rotates in the arrowed forward direction in solid line to rotate drive roller 17 and first to eighth intervenient rollers 18a to 18h in the arrowed direction in solid lines, each of drive belts 16a to 16c runs in the arrowed direction in solid lines to rotate in turn eighth intervenient roller 18h, large gear 37 connected to eighth intervenient roller 18h and small gear 38 connected to large gear 37 in the arrowed directions in solid lines. Rotational force of small gear 38 in a vertical plane is converted into one in a horizontal plane via first and second bevel gears 39 and 40 to rotate drive gear 41 integrally with second bevel gear 40 in the arrowed direction in solid line. Driving power of drive gear 41 is transmitted to first and second main gears 44a and 45a of first control gear train 44 to rotate first follower gear 44b along with first main gear 44a in the arrowed directions in solid lines while idles second main gear 45a with respect to second follower gear 45b. For this idle run of second main gear 45a, a one way clutch not shown is mounted in second follower gear 45b while drive gear 41 is always interlocked with second main gear 45a. This ensures rotation of first sun gear 46 in first epicyclic gear train 42 in the arrowed direction in solid line and also rotation of first opposed roller 13a in the arrowed direction in solid line integrally with first final gear 13c through first epicyclic gear 48. Simultaneously, second sun gear 47 in second epicyclic gear train 43 is rotated in the arrowed direction in solid line because it is engaged with first sun gear 46, and also, second opposed roller 13b is rotated in the arrowed direction in solid line integrally with second final gear 13d through second epicyclic gear 49. Thus, this arrangement can utilize only a single drive motor 20 to rotate first and second opposed roller 13a and 13b in the adverse direction each other at the same rate of rotation through first and second epicyclic gear trains 42 and 43. To the contrary, when drive motor 20 rotates in the arrowed inverse direction in dotted line to rotate drive roller 17 and first to eighth intervenient rollers 18a to 18h in the arrowed direction in dotted lines, each of drive belts 16a to 16c runs in the arrowed direction in dotted lines to rotate in turn eighth intervenient roller 18h, large gear 37, small gear 38 and drive gear 41 via first and second bevel gears 39 and 40 in the arrowed direction in dotted line. In this case, second follower gear 45b rotates integrally with second main gear 45a in the arrowed direction in dotted line, while idles first main gear 44a with respect to first follower gear 44b. For this idle run of first main gear 44a, a one way clutch not shown is mounted in first follower gear 44b. Accordingly, this gearing can achieve rotations of first and second epicyclic gear trains 42 and 43 and first and second opposed rollers 13a and 13b in the same direction as that during the forward rotation of drive motor 20. Thus, the gearing can rotate first and second opposed rollers 13a and 13b always in the same direction at the constant rate of rotation independently of the rotational direction of drive motor 20.
As shown in FIGS. 16 and 17, centering device 15 comprises a centering motor 30, a pinion 31 mounted on a rotation shaft of centering motor 30, an intermediate large gear 32 engaged with pinion 31, an intermediate small gear 33 formed integrally with intermediate large gear 32, a shaft gear 34 meshed with intermediate small gear 33, and a feed shaft 35 secured to shaft gear 34 and having a pair of external screws in threaded engagement with internal screws formed in pedestals 12c and 12d of first and second bearing blocks 12a and 12b. Also, a centering gear 36a is mounted on a release shaft 36 to engage with shaft gear 34 so that during the inactive condition of centering motor 30, release shaft 36 may be manually rotated to rotate shaft gear 34 mounted on feed shaft 35 to move first and second bearing blocks 12a and 12b away from each other. Internal screws in pedestals 12c and 12d of first and second bearing blocks 12a and 12b are formed in the adverse direction each other. Likewise, external screws on feed shaft 35 are formed in the adverse direction each other. When centering motor 30 rotates in the forward direction, power transmission device 31 to 35 rotates in the forward direction that comprises pinion 31, intermediate large gear 32, intermediate small gear 33, shaft gear 34 and feed shaft 35. Rotation of external screws on feed shaft 35 causes pedestals 12c and 12d of first and second bearing blocks 12a and 12b to move toward each other along external screws on feed shaft 35 due to engagement of internal screws of first and second bearing blocks 12a and 12b. To the contrary, when centering motor 30 rotates in the adverse direction, first and second bearing blocks 12a and 12b are moved away from each other through power transmission device 31 to 35.
As shown in FIG. 18, when bill 70 is transported through front passageway 11 in the rightward displaced condition of central line C of bill 70 from central line G of front passageway 11 in transport device 8, drive motor 20 is rotated, and at the same time, centering motor 30 is driven. This enables to move first and second bearing blocks 12a and 12b toward each other in the opposing thick-arrowed directions from the farthest position shown in FIG. 14 to the nearest position shown in FIG. 15 while rotating first and second opposed rollers 12a and 12b through transmission device 14; to rotate first and second links 50 and 51 respectively in first and second epicyclic gear trains 42 and 43 about first and second sun gears 46 and 47 in the opposite directions to each other; and moreover to rotate first and second final links 52 and 53 about rotation axes of first and second epicyclic gears 48 and 49 in the opposite directions each other. Therefore, first and second opposed rollers 13a and 13b are rotated in the opposing thick-arrowed directions each other shown in FIG. 21 at the same rate of rotation, and concurrently, first and second bearing blocks 12a and 12b are moved toward each other for centering so that this approach movement of first and second bearing blocks 12a and 12b reduces both pitch distances between rotation shafts of first sun gear 46 and first opposed roller 13a and between rotation shafts of second sun gear 47 and second opposed roller 13b by the same moved length. In this case, if right side edge of bill 70 is in contact to second opposed roller 13b and two second auxiliary rollers 13f as shown in FIGS. 19 and 21, right side edge of bill 70 on front passageway 11 is pushed leftward by second opposed roller 13b as shown in FIG. 21. So, if bill 70 is moved leftward, left side edge of bill 70 is in contact to and pushed rightward by first opposed roller 13a. Finally, rotating first and second opposed rollers 13a and 13b is simultaneously brought into contact to both side edges of bill 70 as shown in FIG. 20 to grasp both side edges of bill 70 between first and second opposed rollers 13a and 13b and to bring center line C of bill 70 into alignment with center line G of front passageway 11. In this case, bill 70 is grasped with a shorter distance than width of bill 70 between first and second opposed rollers 13a and 13b approaching each other so that bill 70 becomes deformed into a slightly arcuate shape shown in FIG. 20 against its own elasticity, and so rotational force of rotators 131, 132 applied to bill 70 serves to flip, flick or push bill 70 at an accelerated rate to the rear of passageway 11 in the tangential direction of rotating first and second opposed rollers 13a and 13b. Then, when validation sensor 64 detects leading edge of bill 70, centering motor 30 is rotated in the adverse direction to move first and second bearing blocks 12a and 12b from the nearest position in FIG. 15 to the farthest position in FIG. 14. In this way, the device can continuously and at a high rate of speed, transport, grasp, center and flip bill 70 further inwardly of front passageway 11 by rotating first and second opposed rollers 13a and 13b to accelerate transporting speed of bill 70.
Conveyor 1 has control device 60 shown in FIG. 22 that has input terminals electrically connected to intake sensor 61, centering finish sensor 62, intake finish sensor 63, validation sensor 64, validation finish sensor 65, upper outlet sensor 66 and lower outlet sensor 67, and output terminals electrically connected to drive motor 20, centering motor 30, actuator 28 and intake motor 21. Control circuit 60 may comprise program-controlled one-chip microcomputer or integrated circuits designed to receive detection signals indicative of physical features of bill 70 at input terminal from validation sensor 64 to discriminate authenticity of bill 70. Control circuit 60 also receives detection signals at input terminals from various sensors 61 to 63 and 65 to 67 other than validation sensor 64 to produce at output terminals program-controlled output signals in accordance with received detection signals to drive intake motor 21 in introduction device 7, actuator 28, centering motor 30 in transport device 8 and drive motor 20 in discharge device 10.
The bill validator in the embodiment according to the present invention is driven under the operational sequences in flow charts shown in FIGS. 23 to 25. In Step 100 of FIG. 23, electric power is supplied, and then, in Step 101, control device 60 decides whether or not intake sensor 61 in introduction device 7 detects insertion of bill 70 into bill inlet 5, and if intake sensor 61 detects no insertion, the processing remains in Step 101. When detects the insertion, intake sensor 61 produces a detection signal to control device 60 that then activates drive motor 20 for the forward rotation in Step 102 to thereby energize discharge device 10 and rotate first and second opposed rollers 13a and 13b in transport device 8. Then, the processing moves on to Step 103 where control device 60 operates actuator 28 shown in FIG. 6 to move bracket 27 downward and bring intake roller 25 into contact to bill 70. Subsequently, the processing goes on to Step 104 where control device 60 is operated to drive intake motor 21 for the forward rotation in introduction device 7 shown in FIG. 4; to rotate feed roller 24 in the arrowed direction of FIG. 5 through first to sixth gears 23a to 23f and eighth to tenth gears 23h to 23j in gear device 23; and further to rotate intake roller 25 in the arrowed direction of FIG. 5 through intermediate gear 27b of FIG. 6. At the same time, bracket 27 shown in FIG. 6 is rotated in the clockwise direction to move to the operative position, and shutter 22 is rotated in the clockwise direction to close bill inlet 5 to inhibit insertion of subsequent bill through bill inlet 5. During retention of bracket 27 in the operative position shown in FIG. 6, bill 70 is grasped between intake roller 25 in the operative position and inlet tray 5a, and conveyed inwardly with rotation of intake roller 25 to further grasp bill 70 between feed roller 24 in upper unit 7a and retard roller 26 in lower unit 7b. Feed roller 24 is rotated in the forward or clockwise direction to convey bill 70 inwardly of passageway 11, and retard roller 26 is rotated in the clockwise direction through a torque limiter not shown that restricts and controls torque of retard roller 26 less than the force level of rotational power by feed roller 24. If a sheet of bill 70 grasped between feed and retard rollers 24 and 26, bill 70 is normally conveyed inwardly through front passageway 11 because retard roller 26 is overcome by rotational power of feed roller 24, arrives at a power-swing damping and rotates in the counterclockwise adverse direction shown in FIG. 6 to continuously convey uppermost bill 70 inwardly of front passageway 11. However, when a stack of bills 70 is grasped between feed and retard rollers 24 and 26, rotational power by feed roller 24 is transmitted to only an uppermost bill 70 which is then conveyed inwardly, and underlaid bill or bills 70 other than uppermost one are returned by rotation of retard roller 26 toward bill inlet 5 due to less friction force between uppermost and underlaid bills 70. After that, transport force that feed roller 24 applies to uppermost bill 70 through frictional force is greater than drive torque of retard roller 26. For that reason, bill 70 returned toward bill inlet 5 is successively inwardly transported. Subsequently, the processing moves from Step 104 to 105 where control device 60 decides whether or not intake finish sensor 63 detects a leading edge of moved bill 70, and if not, the processing is returned to Step 104, in contrast, when intake finish sensor 63 detects leading edge of bill 70 as shown in FIG. 9, the processing goes on to Step 106 where control device 60 ceases drive of intake motor 21.
Thereafter, the processing moves on to Step 107 where control device 60 operates actuator 28 in the arrowed direction in FIG. 9 to pull in bracket 27 through linkage 29 so that bracket 27 is moved from the operative position shown in FIG. 6 to the inoperative position shown in FIG. 9 to separate feed and intake rollers 24 and 25 from bill 70 as shown in FIGS. 8 and 9. Then, the processing advances to Step 108 in FIG. 24 where control device 60 is operated to activate both drive and centering motors 20 and 30 in the forward direction to rotate first and second opposed rollers 13a, 13b in transport device 8 and also to cause first and second bearing blocks 12a, 12b to approach toward each other from the farthest position in FIG. 14 to the nearest position in FIG. 15 for alignment (centering) of bill 70. This enables to simultaneously bring first and second opposed rollers 13a, 13b during their rotation into contact to both side edges of bill 70 to grasp both side edges of bill 70 between first and second opposed rollers 13a, 13b and also to bring center line C of bill 70 into alignment with center line G of front passageway 11 (FIGS. 18 to 21), and also, rotational force of rotators 131, 132 applied to bill 70 serves to flip or flick bill 70 at an accelerated rate further inwardly of rear passageway 9 in the tangential direction of outer periphery in rotators 131, 132 in contact to opposite sides of bill 70. Accordingly, bill 70 is gripped between conveyor and pinch rollers 81 and 83 in the vicinity of an inlet in rear passageway 9 shown in FIG. 8 to continuously carry bill 70 inwardly along rear passageway 9. The process goes on from Step 108 to 109 where control device 60 determines whether or not validation sensor 64 catches leading edge of bill 70 passing through rear passageway 9, and if this is negative, the program-controlled processing remains in Step 109, and adversely, if validation sensor 64 catches it, the step goes on to Step 110. There, control device 60 considers whether or not centering motor 30 needs its adverse rotation, and if needed, it is operated to rotate centering motor 30 in the adverse direction in Step 111; first and second bearing blocks 12a, 12b are moved away from each other; and after movement to the farthest positions (the original positions) shown in FIG. 14 (Step 112), centering motor 30 is stopped (Step 113) to finish return action of first and second bearing blocks 12a, 12b (Step 114).
When control device 60 decides failure of adversely rotating centering motor 30 in Step 110, the step goes on to 115 where control device 60 decides whether or not centering finish sensor 62 detects trailing edge of centralized bill 70, and if negative, the processing remains in Step 115. When centering finish sensor 62 detects passage of trailing edge of bill 70 to produce a detection signal, the processing moves on to Step 116 where control device 60 operates actuator 28 to move downward feed and intake rollers 24 and 25 together with bracket 27 from the inoperative position in FIG. 9 to the operative position in FIG. 6. Subsequently, drive motor 20 in FIG. 5 is operated to drive convey rollers 81 and convey belts 82 to convey bill 70 through rear passageway 9. Upon passage of moved bill 70 through validation sensor 64, optical and magnetic features (data) of bill 70 are converted (sampled) into electric signals (Step 117) that are forwarded to control device 60. Further, the processing goes on to Step 118 in FIG. 25 where control device 60 decides whether or not validation finish sensor 65 in FIG. 5 detects passage of trailing edge of bill 70 moved, thrusting deflector 9a out of the way against resilient force of deflector 9a, and if this is negative, the processing remains in Step 118. When validation finish sensor 65 detects trailing edge of bill 70 in Step 118, the processing moves on to Step 119 where control device 60 processes electric signals indicative of optical and magnetic features of bill 70 from validation sensor 64 to discriminate authenticity of bill 70 passing through rear passageway 9.
When control device 60 decides bill 70 as genuine in Step 119, drive motor 20 drives conveyor rollers 81 and conveyor belts 82 in discharge device 10 to convey bill 70 along rear passageway 9 toward upper outlet 4a to proceed to Step 120 where control device 60 decides whether or not intake sensor 61 detects a second or further bill 70 at bill inlet 5. When intake sensor 61 detects second or further one, the processing returns to Step 104 to drive intake motor 21 in introduction device 7 shown in FIG. 6 for the forward rotation, and bill is transported inwardly along front passageway 11 by intake roller 25 rotating in the arrowed clockwise direction in FIG. 6. When intake sensor 61 detects neither second nor further bill 70 in Step 120 of FIG. 25, the processing moves on to Step 121 where control device 60 decides whether upper outlet sensor 66 adjacent to upper outlet 4a detects passage of bill 70. If this is negative, the processing remains in Step 121. When bill 70 passes upper outlet sensor 66 and is discharged from upper outlet 4a, it is thrown into upper tray 4b in upper cabinet 4. Then, an operator can insert his or her finger into a notch 4c to easily pull out genuine bill 70 in upper tray 4b. Following Step 121, after a given time course, the processing goes on to Step 122 where control device 60 ceases operation of drive motor 20, returning to Step 101 shown in FIG. 23.
When control device 60 decides bill 70 as false in Step 119 of FIG. 25, it further rotates drive motor 20 (Step 123) to transport bill 70 along rear passageway 9 in FIG. 8, and when trailing edge of bill 70 passes validation finish sensor 65, it produces a detection signal to control device 60 (Step 124). At the moment, control device 60 stops operation of drive motor 20 once in Step 125. Then, in Step 126, as deflector 9a has returned by its elastic force to the original position urged toward the outer surface of rear passageway 9, control device 60 activates drive motor 20 in the adverse direction to move trailing edge of bill 70 along deflector 9a toward lower outlet 4b. Subsequently, the step advances to Step 127 where control device 60 decides whether lower outlet sensor 67 adjacent to lower outlet 4b detects passage of bill 70, and when bill 70 does not pass lower outlet sensor 67, the processing remains in Step 127. When bill 70 passes lower outlet sensor 67 and is discharged from lower outlet 4b, it is received in lower tray 4e in upper cabinet 4. Now, operator can insert his or her finger into dent 4f to easily take away bill on lower tray 4e. Also, in Step 128, control device 60 decides whether or not intake sensor 61 detects two or more bills 70 at bill inlet 5, and if this is affirmative, the processing returns to Step 102 in FIG. 23 to rotate drive motor 20 in the forward direction. When intake sensor 61 detects no second or further bill 70, the step diverts to Step 122 where control device 60 ceases operation of drive motor 20 to proceed to Step 101 in FIG. 23. In this way, the bill validator according to this embodiment may grasp bill 70 between rotating opposed rollers 131 movable toward and away from each other to perform the aligning (centering) action and accelerated transportation at a time and at high rate of speed for dramatic reduction in processing time from insertion of bill 70 to validation and for improvement in processing speed and validation accuracy.
The foregoing embodiments of the present invention may be changed or modified in various ways without limitation to the specified or shown examples. For instance, in lieu of opposed rollers 131, a pair of opposed belts 132 as shown in FIGS. 26 and 27 may be used that have first and second opposed belts 13g and 13h. In this case, as shown in FIG. 26, first bearing block 12a may comprise a drive pulley 13i and an idle pulley 13k and a first opposed belt 13g wound around drive and idle pulleys 13i, 13k so that drive pulley 13i can rotate integrally with first final gear 13c. Likewise, second bearing block 12b may comprise a drive pulley 13j and an idle pulley 13m and a second opposed belt 13h wound around drive and idle pulleys 13j, 13m so that drive pulley 13j can rotate integrally with second final gear 13d. Just like first and second opposed rollers 13a, 13b, first and second bearing blocks 12a, 12b may be moved toward and away from each other to grasp bill 70 between first and second opposed belts 13g and 13h to centralize bill 70 in front passageway 11 and accelerate it for transportation to the rear. FIG. 26 indicates a pair of auxiliary rollers 13e and 13f before and behind opposed belts 132 to prevent tilt of central axis C of bill 70 relative to central axis G of front passageway 11, however, in place of this structure, a pair of opposed belts 132 longer in a transport direction may be used to omit auxiliary rollers 13e and 13f. Also, if bill 70 can be conveyed with a pair of opposed rollers 131 only, auxiliary rollers 13e and 13f may of course be omitted. The foregoing embodiment indicates centering device 15 that comprises centering motor 30 and power transmission device 31 to 35 made up of pinion 31, intermediate large gear 32, intermediate small gear 33, shaft gear 34 and feed shaft 35 to convert rotational force of centering motor 30 into reciprocal driving force for bearing blocks 12. However, in lieu of centering motor 30 and power transmission device 31 to 35, a pair of linear motors may be used to simplify the structure in centering device 15. Also, the foregoing embodiment illustrates a mechanism for transmitting rotational force by drive motor 20 in discharge device 10 to drive gear 41 in transport device 8 through drive roller 17, drive belts 16a to 16c and first through eighth intervenient rollers 18a to 18h, however, instead, drive gear 41 may directly be driven by a dedicated motor.
INDUSTRIAL APPLICABILITY
This invention is effectively applicable to all and any devices for concentrically transporting documents such as coupons, valuable securities, tickets or other various documents other than bills.
Patent Application
20110095474
