The present invention relates to a device for controlling an opening cross section in a combustion cylinder of an internal combustion engine.
A device of this type, i.e., a device for controlling an opening cross section in a combustion cylinder, is disclosed in published German Patent Application No. 198 26 047. This device has a double-acting hydraulic working cylinder as the actuator, i.e., valve actuator; an actuating piston which is axially displaceably guided in this working cylinder is fixedly connected to the valve shaft of the gas exchange valve that is integrated into the combustion cylinder or it forms the end thereof, which is remote from the valve closure member. With its two end faces which face away from one another, the actuating piston delimits a first and second pressure chamber in the working cylinder. While the first pressure chamber through which a piston displacement in the direction of valve closing is induced is constantly acted upon by fluid under pressure, the second pressure chamber through which a piston displacement is induced in the direction of valve opening is acted upon with fluid under pressure in a controlled manner with the help of control valves, preferably 2/2-way solenoid valves, or the pressure is relieved to approximately ambient pressure. The fluid under pressure is supplied by a regulated pressure supply. A first control valve connects the second pressure chamber to the pressure supply and a second control valve connects the second pressure chamber to a relief line opening into a fluid reservoir. In the closed state of the gas exchange valve, the second pressure chamber is separated from the pressure supply by the first control valve, which is closed, and is connected to the relief line through the second control valve, which is opened, so that the actuating piston is displaced into its closed position by the fluid pressure prevailing in the first pressure chamber. For opening the gas exchange valve, the control valves are switched over, so that the second pressure chamber is cut off from the relief line and is connected to the pressure supply. The gas exchange valve opens because the piston face of the actuating piston is larger in the second pressure chamber than the effective area of the actuating piston in the first pressure chamber, the length of the opening stroke depending on the formation of the electric control signal applied to the first control valve, and the opening speed depends on the fluid pressure, which is controlled by the pressure supply. To close the gas exchange valve, the control valves are switched over again, whereby the second pressure chamber, which is cut off from the pressure supply, is connected to the relief line, and the fluid pressure prevailing in the first pressure chamber returns the actuating piston to its valve closure position, so that the gas exchange valve is closed by the actuating piston.
With a device such as the one described above, there is a need for rapid closing of the gas exchange valve, and at the same time, a low impact velocity of the valve closure member on the valve seat, which must not exceed certain limit values for reasons of noise level and wear.
The device according to the present invention for controlling an opening cross section in a combustion cylinder of an internal combustion engine has the advantage that the valve element is braked sharply in the closing stroke before reaching its closed position, the braking effect being independent of the temperature or the related viscosity of the fluid volume displaced through the throttle cross section. The throttle cross section is decreased when there is a rise in temperature and thus a decrease in viscosity, so the flow velocity of the displaced fluid volume through the throttle and thus the braking effect of the damping element remain approximately constant.
According to an exemplary embodiment of the present invention, the damping element has a damping cylinder, a damping piston fixedly connected to the lifting motion of the valve element and axially displaceable in the damping cylinder, and a volume displacement chamber which receives the fluid displacement volume and is delimited by the damping piston, this volume displacement chamber communicating with the throttle opening, the damping element preferably being integrated into the actuator, so that the damping piston is formed by the actuating piston itself when the actuator is designed as a double-acting working cylinder having an actuating piston.
According to an exemplary embodiment of the present invention, the control unit for controlling the throttle cross section has a control piston protruding into the volume displacement chamber and a throttle piston which influences the throttle cross section of the throttle opening, the throttle piston being connected to the control piston so that the throttle cross section increases with an increase in displacement of the control piston from the volume displacement chamber. The control piston and the throttle piston are coordinated so that at the operating temperature of the fluid, the throttle cross section is such that the fluid volume displaced by the damping piston out of the volume displacement chamber in the closing stroke of the valve element flows through the throttle cross section at a predetermined flow velocity. This design of the throttle cross section minimizes the regulating operations required for the throttle piston in normal operation. The throttle cross section is understood to refer to the effective portion of the throttle opening, i.e., the portion available for fluid flow at a given point in time.
According to an exemplary embodiment of the present invention, the control piston is acted upon by a spring force of a restoring spring which counteracts the displacement direction of the control piston out of the volume displacement chamber. Due to this restoring spring acting as a spring energy accumulator, a portion of the braking energy may be recovered and subsequently used to accelerate the valve element in the direction of valve opening. It is possible in this way to either reduce the diameter of the actuating piston in the actuator driving the valve element or to reduce the hydraulic supply pressure for the actuator so that the overall energy efficiency of the system is improved.
According to an alternative exemplary embodiment of the present invention, the throttle opening is situated in a chamber wall of the volume displacement chamber, and the control unit for controlling the throttle cross section of the throttle opening has a throttle slide which is displaceable along the throttle opening by a gas volume that is exposed to the fluid temperature of the displacement volume, so that the throttle cross section of the throttle opening is reduced in a displacement direction induced by the increase in gas volume. Therefore, a guide bore extending across the volume displacement chamber intersects the volume displacement chamber in such a way as to create the throttle opening in the chamber wall of the volume displacement chamber. The throttle slide having a circular cross section is axially displaceably situated in the guide bore and has at least one through hole which extends across the axis of the slide and may be pushed beyond the throttle opening.
According to an exemplary embodiment of the present invention, the gas volume for actuating the throttle slide is enclosed in a container which communicates in a thermally conducting manner with the volume displacement chamber and has an elastically expandable or displaceable container wall, preferably a diaphragm, which is fixedly attached to the throttle slide. Due to this measure, the control device may be implemented quite favorably in terms of the manufacturing technology, and the response characteristics of the control device may be supported by additional heating of the gas volume.
According to an exemplary embodiment of the present invention, the control unit has a pressure-controlled throttle element which varies the throttle cross section of the throttle opening, an electrically controlled hydraulic pressure valve which adjusts the control pressure on the throttle valve, and an electronic control unit which triggers the pressure valve and generates control signals for the pressure valve as a function of the viscosity of the displacement volume. When there are multiple gas exchange valves in the internal combustion engine, the braking effect on all gas exchange valves may be adjusted jointly in a simple manner by using one pressure-controlled throttle for each gas exchange valve and by jointly adjusting the pressure on all the pressure-controlled throttles.
According to an exemplary embodiment of the present invention, a viscosity sensor which measures the viscosity of the displacement volume is provided, its measurement signals being sent to the control unit. A first characteristic curve, which describes the functional relationship between the throttle cross section and the hydraulic control pressure on the throttle element, is stored in the control unit along with a second characteristic curve, which describes the functional relationship between the viscosity and the hydraulic control pressure. On the basis of these two stored characteristic curves, the control unit generates the control signals for the pressure valve.
In an alternative exemplary embodiment of the present invention, instead of a viscosity sensor, a temperature sensor which measures the temperature of the displacement volume may be used, its measurement signals in turn being sent to the control unit. A third characteristic curve which describes the functional dependence of the viscosity of the fluid used on the temperature is stored in the control unit. In this case, the control signals for the pressure valve are generated on the basis of all three characteristic curves.
The device shown in the diagram in
For actuating the lift of valve element 12, the device has a hydraulically operated valve actuating element, referred to below as actuator 16, which is a double-acting working cylinder, including a cylinder housing 17 and an actuating piston 18 which is guided so it is axially displaceable in cylinder housing 17 and delimits a lower first pressure chamber 19 and an upper second pressure chamber 20 in cylinder housing 17. First pressure chamber 19 is directly connected to a fluid connection 191, and second pressure chamber 20 is connected to a fluid connection 201 via first control valve 21 at outlet 221 of a regulatable pressure supply device 22. Second pressure chamber 20 is also connected to a fluid connection 202 via a second control valve 23 on a return line 25 opening into a fluid reservoir 24, and a non-return valve 26 may additionally be provided in this return line. Control valves 21, 23 are designed as 2/2-way solenoid valves having spring recoil. Pressure supply device 22 includes a high-pressure pump 27, which is preferably regulatable and conveys a fluid, preferably hydraulic oil, out of fluid reservoir 24, a non-return valve 28 and a pressure accumulator 29 for pulsation damping and energy storage. Actuating piston 18 is rigidly connected to valve shaft 13 of gas exchange valve 51 by a piston rod 30, which protrudes out of cylinder housing 17. As an alternative, actuating piston 18 may also be designed to sit directly on valve shaft 13.
As shown in
In the case of gas exchange valves for internal combustion engines, there is a need for rapid closing and at the same time a low impact velocity of the valve closure member on the valve seat, which must not exceed certain limit values for reasons pertaining to wear and noise level, in particular when they are used as intake valves. To comply with these limit values, a valve brake 50 is provided. Valve brake 50 has a hydraulic damping element 31, having a fluid displacement volume flowing out through a throttle cross section of a throttle opening 35 (FIGS. 2 and 3), and a control unit 49 for controlling the throttle cross section as a function of the viscosity of the displacement volume. Throttle cross section here is understood to refer to the portion of throttle opening 35 which is opened for fluid flow through it. Control unit 49 is designed so that with a decrease in the viscosity of the displacement volume, the throttle cross section of the throttle opening is decreased.
In the exemplary embodiment of valve brake 50 shown in
Control unit 49 has a control piston 39, which is axially displaceably guided in damping cylinder 32, projects into volume displacement chamber 34 and is sealed by a ring gasket 41 with respect to volume displacement chamber 34, and a throttle pin 40, which influences the throttle cross section of throttle opening 35 and is connected to control piston 39 in such a way that the throttle cross section is increased with-an increase in the displacement of control piston 39 out of volume displacement chamber 34. Piston area 391 of control piston 39 protruding into volume displacement chamber 34 and the design of throttle pin 40 are mutually coordinated so that the size of the throttle cross section of throttle opening 35, which is controlled by throttle pin 40 at the operating temperature of the fluid, is such that the fluid volume displaced of volume displacement chamber 34 by displacement piston 33 with the closing stroke of valve element 12 flows through the throttle cross section of throttle opening 35 at a predetermined flow velocity.
Throttle opening 35 is formed by an outlet bore 42 which opens into volume displacement chamber 34 and has a guide bore 43 passing through it transversally. Throttle piston 40 is axially displaceably accommodated in guide bore 43. Throttle piston 40 has a transverse bore 401 which passes through throttle body 40 and is insertable into the intersection area of outlet bore 42 and guide bore 43. The diameter of transverse bore 401 corresponds approximately to the diameter of outlet bore 42. If transverse bore 401 is outside the intersection area, throttle opening 35 is completely closed by throttle valve 40, and with increasing insertion of transverse bore 401 into outlet bore 42, the throttle cross section of throttle opening 35 is enlarged continuously. Throttle pin 40 is adjusted by control piston 39 as a function of the compressive force acting on control piston 39.
In the exemplary embodiment shown in
An exemplary operation of valve brake 50 is described below.
After sealing the fluid connection 202 in actuator 16 by damping piston 33, which is connected to actuator piston 18 in the stroke of actuator piston 18 in the direction of closing of gas exchange valve 51, the pressure in volume displacement chamber 34 increases due to the upward movement of the piston in the direction of arrow 48 because the fluid volume able to flow out at throttle opening 35 is less than the volume replenished by damping piston 33. If the pressure in volume displacement chamber 34 increases further, control piston 39 is displaced upward by the pressure acting on its piston face 391, thereby displacing throttle pins 40′ and 41′. Therefore, transverse bore 401 and transverse bore 401′ (with an offset) are inserted further into outlet bore 42 and 42′, respectively, and the cross section of throttle opening 35 is increased. The design point of the throttle cross section is the operating temperature for minimizing the regulating processes in normal operation. If the operating temperature has not yet been reached, the pressure in volume displacement chamber 34 increases, as described above, so that the throttle cross section is increased, and the fluid having the greater viscosity is able to flow out through the enlarged throttle cross section at the same flow velocity as the fluid that has been heated to the operating temperature and has a lower viscosity accordingly. Leakage through control piston 309 and throttle pins 40, 40′ is removed through a leakage bore 46 introduced into damping cylinder 32.
Damping element 31 and control unit 49 are integrated into actuator 16 in the case of valve brake 50, which is illustrated in
Control unit 49 for controlling the throttle cross section of throttle opening 35 has a throttle slide 52, which is axially displaceably accommodated in a guide bore 53 introduced into damping cylinder 32 across volume displacement chamber 34. Guide bore 53 is introduced in such a way that guide bore 53 intersects volume displacement chamber 34, thereby creating throttle opening 35 in chamber wall 341 of volume displacement chamber 34, this throttle opening being an oval having a width d, as seen in the direction of displacement of throttle slide 52 in the exemplary embodiment of
If there is an increase in the temperature of the fluid in volume displacement chamber 34, the temperature of the gas volume in diaphragm box 56 also rises. The gas volume thereby increased causes displacement of throttle valve 52 via diaphragm 59, which results in a reduction in the cross section of throttle opening 35, through which the displacement volume displaced by damping piston 33 may flow out. The fluid flows out through the constriction in the throttle cross section at an increased temperature and an associated lower viscosity at approximately the same velocity as at a lower temperature and thus a higher viscosity, so the braking effect of valve brake 50 on valve element 12 is independent of the temperature, i.e., the viscosity, of the fluid in volume displacement chamber 34. An electric heating coil 60 is situated in the interior of diaphragm box 56, its heating current being adjustable by an electronic control unit 61. The heating of the gas volume, which takes place due to the heating of components, may be supported by extra electric heating to improve the response of valve brake 50.
The device illustrated in
Valve brake 50 has a hydraulic damping element 31 which is assigned to a gas exchange valve 51, i.e., its actuator 16, and has a fluid displacement volume that is displaced by a displacement piston and flows out through a throttle cross section of a throttle opening 35; valve brake 50 also has a control unit 49 which is shared by all gas exchange valves 51, i.e., actuators 16 thereof, for controlling the throttle cross section in damping elements 31 as a function of the viscosity of the displacement volume. Each hydraulic damping element 31 is integrated into one actuator 16, actuating pistons 18 at the same time also forming the damping pistons of damping elements 31. Fluid connections 201 and 202 of second pressure chamber 20 in each actuator 16 are designed so that actuating piston 18 seals fluid connection 202, which is connected to return line 25, after a predetermined closing stroke of valve element 12. Second pressure chamber 20 also has a third fluid connection 203 which, like fluid connection 201, cannot be closed by actuating piston 18. Third fluid connection 203 is connected to the valve inlet of second control valve 23 via a pressure-controlled throttle 62, this control valve still remaining connected to second fluid connection 202 of second pressure chamber 20.
Pressure-controlled throttle 62 is shown in a longitudinal cross-sectional view in FIG. 6. It has a cylindrical throttle body 63 which contains throttle opening 35 in the form of a diametric through hole 64. Through hole 64 intersects a blind hole-like longitudinal bore 65 in throttle body 63 in which a throttle element in the form of a control slide 66, which is axially displaceable in longitudinal bore 65 and which influences the throttle cross section of throttle opening 35 is arranged, so that it is displaceable longitudinally. Control slide 66 has a peripheral control edge 67 which cooperates with throttle opening 35 and whose one end face delimits a control pressure chamber 68 whose control pressure is adjustable by control unit 49. Between the base of longitudinal bore 65 and control slide 66 is supported a restoring spring 69, which is designed as a compression spring and, when control pressure chamber 68 is pressureless, moves control slide 66 to a basic position in which control slide 66 closes throttle opening 65. With an increase in the control pressure in control pressure chamber 68, control slide 66 is displaced to the left in
In addition to pressure-controlled control slides 66 which influence throttle openings 35, control unit 49 also has an electrically controlled hydraulic pressure valve 70, which adjusts the control pressure in all control pressure chambers 68 jointly, and an electronic control unit 71 which triggers pressure valve 70 and generates the control signals for pressure valve 70 as a function of the viscosity of the displacement volume. To generate a control pressure in control pressure chambers 68, both the control pressure chambers 68 and the valve inlet of pressure valve 70, which is designed here as a pressure-limiting valve, are connected by a joint non-return valve 72 to a pressure source 73, which supplies a maximum control pressure. Pressure source 73 is formed by a booster pump 74 for high-pressure pump 27, drawing in fluid from fluid reservoir 24 and conveying it to high-pressure pump 27 and to control pressure chambers 68 of pressure-controlled throttles 62 via return valve 72 and to pressure-limiting valve 70.
A viscosity sensor 75 is provided in the fluid supply circuit for actuators 16 of gas exchange valves 51 to detect the viscosity of the flowing fluid and send measurement signals to control unit 71. A first characteristic curve stored in control unit 71 describes the functional relationship between the hydraulic control pressure in control pressure chamber 68 and the throttle cross section of throttle opening 65, and a second characteristic curve also stored in control unit 71 describes the functional relationship between viscosity and hydraulic control pressure. On the basis of these characteristic curves and using the measured variables generated by viscosity sensor 75, control unit 71 generates the electric control signals for pressure-limiting valve 70. The amplitudes of the electric control signals are set so that the control pressure in control pressure chamber 68 decreases with a reduction in viscosity, and thus the throttle cross section of throttle opening 35 is reduced progressively.
In an alternative embodiment, instead of viscosity sensor 75, a temperature sensor may also be provided at the same location, its measurement signals again being supplied to control unit 71. In addition to the two characteristic curves already mentioned above, a third characteristic curve is also stored in control unit 71, describing the functional dependence of the viscosity of the fluid used on the temperature. The control signals are then also generated in control unit 71 by taking into account the third characteristic curve, the amplitudes of the electric control signals being adjusted so that the control pressure in control pressure chamber 68 decreases with an increase in temperature due to increasing control of pressure-limiting valve 70, and the throttle cross section of throttle opening 35 becomes restricted.
The present invention is not limited to the exemplary embodiments described above. For example, damping element 32 of valve brake 51 need not be integrated into actuator 16, and damping piston 33 need not be rigidly connected or joined in one piece to actuating piston 18 of actuator 16. Instead, damping piston 33 may also be fixedly connected directly to valve shaft 13 of valve element 12 or designed in one piece with it. In this case, damping cylinder 32 is provided with its own influx to supply a fluid volume which is cut off by damping piston 33 when the valve brake becomes operative. It is of course also possible to control a plurality of opening cross sections in a combustion cylinder using the device illustrated in
Number | Date | Country | Kind |
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102 01 167 | Jan 2002 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE02/04369 | 11/28/2002 | WO | 00 | 12/5/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/06029 | 7/24/2003 | WO | A |
Number | Name | Date | Kind |
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4889085 | Yagi et al. | Dec 1989 | A |
Number | Date | Country |
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198 26 047 | Dec 1999 | DE |
Number | Date | Country | |
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20040083995 A1 | May 2004 | US |